International Nanoforum Vicente Bringas Rico Industry 4.0 “Facing the challenge in CONACYT Public Research Centers”
International Nanoforum
Vicente Bringas Rico
Industry 4.0
“Facing the challenge in CONACYT Public Research Centers”
Strategic Plan of CONACYT for Public Research Centers
Advanced Manufacturing and Industrial Processes
Coordination
Economy, Public Politics and Regional
Development Coordination
Physics, Applied Mathematics and Information
Technology Coordination
Environment, Food Production and
Biotechnology Coordination
History and Social Anthropology Coordination
DACIDirección Adjunta de
Centros de Investigación
Thematic Alignment
CONACYT Centers System Re-engineering
Thematic Alignment (DACI CONACYT)
Scientific Plan
Technological Plan
Be a tool of the Mexican state to solve national problems on
knowledge Basis
Programas de Investigación de Largo Aliento (PILA)
To be an engine of the country development through the
technological attention to key sectors of the economy
Estrategia de Centros para la Atención Tecnológica a laIndustria (ECATI)
… became onConsortium basis
CITTAA
AutomotiveAguascalientes
CENTROMET
Metropolitan StudiesQuerétaro
CENTA
AeronauticsQuerétaro
Cd. del Carmen
HydrocarbonsCampeche
MHT
SLP
Renewable EnergyDurango
Manufactura
Avanzada
Nature of the
Universe
ConsortiumPILA
Long Term Research Programs
Cambio Climático y
Sustentabilidad
Society and
Development
“ Joining strengths to serve the market ”
*
* Leader CIDESI
*
World initiatives analysis on Advanced Manufacturing and I4.0
Hunting Society
First mechanical
loom, steam
power
1st
1913
First mass production
assembly line,
electricity
First Programmable
logic controller (PLC)
2th 3 th
Information Society
Factory connected,
Hannover 2011
Super Smart Society
INDUSTRY
1784 1969 2011
Beginning of humanity
13,000 A.C End of 18 th Century End of 20 th
CenturyFrom 21 th
Century
Agrarian Society Industrial Society
Society
SOCIETY
Industrial
Revolution
and
Society
Evolution
Industry
Autonomous
Robots and Artificial
Intelligence
Simulation and
modeling
Augment reality
Integration Systems
Cybersecurity
Cloud
Internet of things
(IoT)
Additive
Manufacturing
Cyber physical systems
and spaces
Smart Materials
INDUSTRY
Knowledge Areas
Falling population Decline of industrial competitiveness
Super aging society Lack of women´s active participation
Disasters Terrorism
Decrepit infrastructure
Safe and secured society in both cyber and physical spaces
Environmental problems Lack of resources and water
Society that contributes to the solution of global environmental issues
Smart Society
Society in which every individual including elderly people and women
can actively participate
SOCIETY
Keidanren (Japan Business Federation): Toward realization of the new economy and society
Sub-domain 1.1 Processing novel
materials and structures (into products)
Advanced joining
technologies Manufacturing for
custom made parts
Surface manufacturing
processes
Materials-efficient
manufacturing processes
Sub-domain 1.2 Complex structures, geometries and scale
Robust micro and Nano
enabled production
Sub-domain 1.3 Business models and
strategies for disruptive manufacturing process
Product life cycle
management for
advance materials
New models for
introducing disruptive
processes
Novel supply chain
approveches for innovative
products
Photonic process
chains
EUROPEAN FACTORIES OF THE FUTURE RESEARCH ASSOCIATION A Manufacture initiative
Automated
production
High Volume Manufacturing at
the micro- and nano-scale
H2020
Challenges and Opportunities
Research and Innovation Priorities
Technology Enablers
• Advanced Manufacturing Processes• Mechatronics for Advanced Manufacturing
Processes • Information Technology and Communications• Manufacturing Strategies • Modeling, Simulation and Prediction Tools and
Methods• Knowledge Workers
Market opportunities, Long Term Research Programs
andConsortiums
American theoretical physicist John Archibald Wheller says:
“Spacetime tells matter how to move; matter tells spacetime how to curve.”
In the same way:
“Technology tells market how to move; market tells technology how to
response.”V. Bringas
The double implication
Simulation and Modeling
Augmented Reality
Additive Manufacturing
• Product
• Process
• Industrial monitoring and
maintenance
• Training and qualification
• Costumer interaction and design
Integration Systems
• Manufacturing applications
• Health applications
• Customer products application
• Laser cladding
• Hybrid manufacturing
• Powder development
Robots
• Inspection and monitoring robots
• Industrial robotics, high risk
environments
• Agro-robots
• Artificial Intelligence algorithms
Cybersecurity
CiberphysicalSystems and
Spaces
Smart Materials
Big Data
• Domotics
• Transport applications
• Monitoring applications
• Tracing people and objects
• Security applications
Internet of Things (IoT)
• Self-healing materials
• Reconfigurable materials
• Product
• Process
• Development of
models, software
and protocols
• Data analytics
• Data mining
Op
po
rt
un
it
y
Ar
ea
s
IND
USTR
Y
PEC
iTI
PILA
Advanced Manufacturing
Big National Problems
Thematic Consortiums
Hydrocarbons Aeronautics Molds, Stamping
and Tooling
TRL 1 y 2 ”Basic Research” (Ciencia Básica y Fronteras de
la Ciencia)
TRL 3 y 4 “Applied Research” (Problemas Nacionales)
TRL 5 al 7 “Technological Development” (PEI, FORDECyT, FOMIX)
TRL 8 y 9 “Integration Engineering and
Technological Services” (Direct Contracts)
Nat
ion
al D
eve
lop
me
nt
Pla
n 2
01
3-2
01
8
ECATI
I
D+i
+
Financing
I.- Advanced Manufacturing Technologies
- Additive manufacturing and 3D printing
- Advanced forming and joining technologies
- Micro and nano manufacturing
- Advanced thermal treatments
- Advanced materials and coatings
- Virtual manufacturing
- Conventional and next generation manufacturing methods
Advanced Manufacturing PILA (research lines)
II.- Intelligent Manufacturing
- Sensing, actuation, monitoring, measurement inspection and automation
- HMI, M2M Interfaces, collaborative, adaptive and cognitive robotics
- Embedded systems, adaptable, intelligent and cognitive control
- Mobile applications and Internet of Things
- TIC´s, software, SCADA and Big Data
III.- Intelligent Maintenance and Management
- Remote monitoring
- Self- diagnosis, Self-adjustment and self-repair
- TIC´s, Software, SCADA and Big Data
IV.- Sustainable Manufacturing
- Renewable and Conventional Energies
- New Materials
- Intelligent and Self-Healing Materials
V.- Cyber Security on Industry 4.0
- Regulatory standards and framework operations for Industry 4.0
- Cyber Physical systems security
- Vulnerability Management
- Security and reliability on telecommunications
Advanced Manufacturing PILA (research lines)
Advanced
Manufacturing PILATheme 1: Advanced Manufacturing
Techniques
Molds, Stamping and
Die tools Consortium
- Laser Cladding manufacturing and repair- CMT mold repair
PILA’s research lines aligned
to Consortium1. Alloys and powder development 2. New deposit methods development 3. Alloys and final components characterization 4. Modelling and simulation of manufactured
components5. Thermal treatment 6. Monitoring and inspection
1 2
3
45
Research Line: Additive
Manufacturing
Research Centers with
experience on the research line joint
venture
San Luis PotosíResearch Proposals
Contribution capabilities
1. Molds repair2. Complex geometry molds manufacturing 3. Alloys development for high performance
coatings 4. Thermal treatment for active materials
deposited by additive techniques
Ad hoc solutions for the market
Market Needs
PILA and Consortium relationship
CIDESI Alignment plan to attend the market
• TIC’s, software, SCADA, Big data• Mobile applications• Internet of Things
• Additive manufacturing and 3D printing• Advanced technologies for molding and union• MEMS• Advanced thermal treatments • Surfaces engineering • Virtual Design and Manufacturing• Assembly, manufacturing and test equipment development • Advanced and conventional materials development and characterization• Last generation and conventional manufacturing processes• Thermodynamics and energy
• Monitoring, measurement and vision • HMI and M2M interfaces• Conventional, adaptive, cognitive, collaborative and inspection robotics• Embedded systems and sensors • Cognitive, adaptable and intelligent control• Production management, logistics and supply chains• Auto-diagnosis, auto-adjustment, auto-repair• Advanced instrumentation
Technological Themes CIDESI
Manufacturing 4.0
Real Time Information
Advanced
Manufacturing
Techniques
Robotics,
Automation and
Intelligence
Advanced
Manufacturing
Techniques
Real Time
Information• Additive manufacturing (Cladding, EBM, DMLS, etc.)
• Advanced thermal treatments
• Surfaces treatment
• Materials
• Modelling and simulation
• Characterization
Robotics,
Automation and
Intelligence
• Robotizing
• CAD
• CAM
• CAE
• Monitoring and measurement
• HMI
Correlation Diagram for Surfaces
Engineering DirectionSurfaces treatment
Additive
Manufacturing
Thermal Treatment
Materials
Modelación y
Simulación
Monitoring and
Measurement
HMI
Robotizing
CAD, CAM, CAE
Characterization
Project analysis example: Robotized assembly line (part 1)
I. Advanced manufacturing Techniques- New production methods
II. Intelligent Manufacturing- Collaborative robotics- M2M interfaces- Automation
Automated Systems Direction“ Lean manufacturing lines for automobile
industry”
• Sales increment $
• Earnings $
• New jobs with higher added value generated
• Low power consumption and low environmental impact
Advanced Manufacturing PILA
Knowledge
application
Human resources
training
Knowledge
generation
Technological
services
Industria 4.0
Intelligent Manufacturing
Advanced
Manufacturing
Techniques
Robotics, Automation
and Intelligence
• Assembly, manufacturing and test
equipment development
• Monitoring, Measurement and vision
• M2M and HMI interfaces
• Collaborative and Industrial robotics
Technological themes
Research Center ideal model
Environmental, social and economic impacts
Business Line
Autonomous
Robots and Artificial
Intelligence
Simulation and
modeling
Laboratory InfrastructurePresent and required
New Business opportunities
Augmented reality
MEMS
Surfaces Engineering
Cyber physical Spaces
I4.0
Tooling
Smart line
Personnel training
opportunities
New Business Offer• To offer tooling with high performance coatings• To offer production management systems• To offer ”smart” line with mobile applications
Production Management
Specialist training opportunitiesLaser technologiesSensorsSoftware
Project specialists
✔
✔
23 3
7
3
7
2 21
65
15
6
23 3
0
5
10
15
20
DiseñoMecánico
Análisisestructurales
Programadores Electricos Mecanizados Ensamble ypruebas
Personnel’s experience
Experto Medio En formación
Project analysis example: Robotized assembly line (part 2)
How to define a I4.0 project for the industry
Project I4.0Product or Process
Functional: Mission, performance, user
needs
Configuration: Parts, modules,
accessibility, interchangeability
Energetic: Type, energy saving,
energy harvesting
Physical: Weight, Size, material, CoG
Environmental: Acceleration, temperature,
humidity
Interfaces: Equipment, process,
systems, users
Quality: Reliability, maintainability,
availability, usability
Sustainability: Impact, health,
environment, lifecycle
Verification: Test, inspection, monitoring
Operation: HMI, M2M, manual,
automatic, intelligent
Connectivity: In cloud, Wi-Fi, satellite,
Bluetooth
Support: Maintenance, training,
logistic, post-selling
Industry 4.0 project definition topics
Example for I 4.0 project definition: Engine entrance air manifold
Problem: Manifold re-engineering project: Material change to increase thermal resistance to 1500 C, flow sensor integration during the injection process located inside a new flow improved chamber.
Requirement Description Solution available Development need I4.0 Project Impacts
FunctionalImprove internal
chamber air flow, for fuel saving
Yes
Injection mold with the capability to integrate flow sensor during the
injection process
Fuel consumption saving with the final customer.Additional 100,000 parts
per year sales increment
Physical characteristics
Design changes on internal flow chamber
increases complexity an costs during traditional
machining of production mold
Yes: To use additive manufacturing for
injection mold fabrication
New process development including tooling (injection molds)
Injection mold manufacturing by
additive technique
Cost saving on mold manufacturing
EnvironmentalTemperature resistance
increment from 80 to 150Yes Polymer new formulation No
Useful life increment on the final part with thesubsequent customer
satisfaction
VerificationEmbedded sensor on internal flow chamber
No
Flow sensor developmentInjection process design
Mold design and manufacturing
New injection process and tooling development
Sensor development
Fuel saving due to direct measurement on flow chamber. Customer
satisfaction
SustainabilityDesign with low energy recycling material for
final disposal
YesPolymer new formulation
NoCost saving and
environment impact
Conclusions
The promise to customers is customized or personalized products delivered
rapidly, with perfect quality at ever-decreasing prices.
The promise to shareholders is the opportunity for greater revenues and higher
margins.
The promise to suppliers is for expanding volumes, with clear and immediate
electronic information about orders, performance and upcoming design
needs, and payments.
The promise to employees is for more interesting and strategic work, and the
assurance that the company is meeting customer demands so is likely to
continue to employ them.
Source: Industry Week, American Machinist, sponsored by EPICOR
Customer expectations on Industry 4.0