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Industrie 4.0 Predictive Maintenance Kay Jeschke SAP Deutschland AG & Co. KG., Februar, 2014
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Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ......

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Page 1: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

Industrie 4.0 Predictive Maintenance Kay Jeschke

SAP Deutschland AG & Co. KG.,

Februar, 2014

Page 2: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

2 © 2014 SAP AG or an SAP affiliate company. All rights reserved. 2

Anwendungsfälle Industrie 4.0

Intelligenter Service

Vorhersage

Digitales Objekt-

gedächtnis

LifeCycle

Responsive

Manufacturing

Vertikale Integration

Adaptive Logistik

Horizontale Integration

FOKUS Heute

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3 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

SAP Business Suite & Applications

SAP HANA

SAP Cloud

SA

P M

2M

Pla

tfo

rm

Industrie 4.0 im SAP Umfeld

Fokus

Heute

SAP Consulting Services

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4 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Digitales Produktgedächtnis Identifikation und Monitoring von Produkten

Beschreibung

Aufwand

SAP Readiness

Involvierte

Geschäfts-prozesse

Kundennutzen

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5 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Beschreibung

Aufwand

SAP Readiness

Involvierte

Geschäfts-prozesse

Kundennutzen

Adaptive Logistik Dynamische cyber-physikalische systemgetriggerte Logistik

Page 6: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

6 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Responsive Manufacturing

Beschreibung

Aufwand

SAP Readiness

Involvierte

Geschäfts-

prozesse

Kundennutzen

Page 7: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

7 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

M2M Sensor-Based Data

Status & Monitoring

Predictive Analysis

Intelligenter Service

© 2013 SAP AG or an SAP affiliate company. All rights reserved. 7

Page 8: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

8 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Beschreibung

Aufwand

SAP Readiness

Involvierte

Geschäfts-

prozesse

Kundennutzen

Intelligenter Service

Page 9: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

9 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Intelligenter Service Process Steps

c v

Condition Based

Monitoring

Machine

Benchmarking

Fault Pattern

Recognition Remote Service

Predictive

Maintenance

RSM

M2M

HANA

Cloud

Spare Parts

Optimization

Create

Service Order

Execute Order

on mobile device Visual Support

SAP Business

Suite

Schedule Order

Page 10: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

10 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Data Models

Business Data

Mobile App

Web App Equipment Data

Predictive Maintenance and Service

Sales

Service

Engineering

Asset Management

create actionable insights

predict health

monitor asset

Prediction Notification

Flexible

Modeling

Visual Rules

Designer Predictive

Analysis

Recordings

Weather

Unstructured Data

Temperature

Voltage

Service Coordinator

Account Manager

R&D Engineer

Asset Manager

Warranty Manager

UI Unified Data

Model

Prediction

Engine

Notification

Server Analysis &

Exploration

Data Solution People UX

Page 11: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

11 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

SAP Demo mit echten Industrie Komponenten und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance

Hauptpumpe mit Energie-Sensoren

Reservepumpe mit Energie-Sensoren

Durchfluss-Sensor

Ventil zur Simulation einer Verstopfung

Druck-Sensor

iPad für Steuerung, Analyse und Instandhaltung

SAP-Software: Realworld Integration Platform (RWIP), SAP HANA, SAP Visual Enterprise

HARTING-Software: Embedded Software

Page 12: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

12 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

SAP Demo: verwendet alle Strategien der SAP

D&T, Hana Application Analytics Mobile

New M2M

Platform Sensordata

Predictive

Analytics

Mobile

Maintenance

Cloud

HANA in the

Cloud

..und zeigt Industrie 4.0

in 6 Minuten http://www.youtube.com/watch?v=kGvZQqLygfY

Ab Minute 44

Film

Page 13: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

13 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

SAP Demo: Look & Feel der iPad Screens

Page 14: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

14 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Customer Example: Predictive Maintenance

CRM Service MRS Syclo Visual Enterprise

PREDICTIVE MAINTENANCE (M2M + HANA + ESP)

SERVICES & SALES R&D ANALYTICS FOOTER MONITOR ROOM OPERATOR (Customer)

http://www.youtube.com/watch?v=YzEyEzClltQ

Page 15: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

15 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

SAP Visual Enterprise : Linking CAD and SAP Data

Page 16: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

16 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Case Endress&Hauser:

18.4 Mio Devices in Use

… and always outdated

documents, certificates, …

Additional Services:

Making product information

available via the cloud and

directly embed it into the SAP

user experience.

Asset Information in the Cloud

© 2013 SAP AG or an SAP affiliate company. All rights reserved. 16

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17 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Summary: All Technologies are available!

© 2013 SAP AG or an SAP affiliate company. All rights reserved. 17

Page 18: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

18 © 2014 SAP AG or an SAP affiliate company. All rights reserved.

Summary: Start Now!

Start small to achieve extended business value.

Dynamic business models require fast adoption of

already existing structure & processes.

The Industrie 4.0 revolution will demand new ways

in development, production & services. Smarter

Faster

Simpler

© 2013 SAP AG or an SAP affiliate company. All rights reserved. 18

Page 19: Industrie 4.0 Predictive Maintenance - P&S · PDF fileIntelligenter Service Process Steps v c ... und zeigt einen Industrie 4.0 Use Case -> Predictive Maintenance ... Manufacturing

© 2014 SAP AG or an SAP affiliate company. All rights reserved.

More information:

http://www.sap.com/idea-performance

http://service.sap.com/roadmap

http://scn.sap.com

http://www.sap.com/solutionexplorer

© 2013 SAP AG or an SAP affiliate company. All rights reserved. 19

Kay Jeschke

Solution Sales Executive

Manufacturing Industries

M +49 160 8896144

E [email protected]

Thank you