Industrialization of 3 rd Generation high strength steels for automobile : a first step. Alain Magoariec– ArcelorMittal Global R&D BUSINESS & INNOVATION AUTOMOTIVE DAY - 15 MAY 2015 - SMART HAMBACH
Dec 22, 2015
Industrialization of 3rd Generation high strength steels for automobile : a first step.Alain Magoariec– ArcelorMittal Global R&D
BUSINESS & INNOVATION AUTOMOTIVE DAY - 15 MAY 2015 - SMART HAMBACH
2014
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CO2 emission & gasoline consumption regulations put pressure on Car Weight reduction.
Sustainable efforts of the steelmakers to innovate with new grades: Hot Press Hardened Steels & 3rd Generation AHSS for cold stamping.
These Advanced High Strength Steels match OEM’s Vehicle Safety Rules, and Cost, Manufacturability and Recyclability constraints.
Source: “Aachen Body Engineering Days”, Sept. 2012 - DrJHillmann
2
Source: Weight Reduction in Automotive Design and Manufacture , HIS 2012.
2014
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n Energy absorption Anti-intrusion
Source: O. Bouaziz. Steel Research Inter. 2013
UTSThF 2 YsThF 75,1Anti intrusion force:Crash force:
Th: Steel thickness – UTS: Ultimate Tensile strength – Ys: Yield Strength
UTS
UTS
M
M
Ys
Ys
M
M
Impact on the AHSS design
Vehicle crash tests
Weight reduction
potential:
Trend: Increasing UTS & Ys strengths while keeping same formability.3
Weight reduction compliant with safety
2014
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4
• High formability combined with high cut edge stretching resistance.
• Weldability & joining facility.
• H-Embrittlement resistance (delayed fracture & corrosion stress).
Specimen Ys0,2 [MPa] UTS [MPa]
Fortiform®980
replaces DP600
JIS-TISO-RD
600-750 980-1130≥21≥19
≥20CR/EG
GIFortiform®
1050replaces DP780
JIS-TISO-RD
700-850 1050-1130≥16≥14
≥20 CR/EG
Fortiform®1180
replaces DP980
JIS-TISO-RD
850-1050 1180-1330≥14≥12
≥30CR/EG
GI
CoatingHF target Objective
No density reduction
HE%E%
Strength
Formability
DP600
DP780
DP980Y600
Fortiform®1050
Fortiform®980
Fortiform®1180
- 10% weigth reduction
1050CR X X XGI X XEG X X X
X4: Route finetuning
X3: 1st industrial
testingX5: industrial
X4: Robustness improvement
X2: lab conception
2016 Q1 2015 Q3 now now 2017 Q4
980 1180
Sample availability
Coating
Developmentstatus
Fortiform
Fortiform®980, 1050 and 1180: first 3G grades
2014
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16,712,21101731RD
17.6131080719RD
Tot El [%]UEl. [%]TS [MPa]YS [MPa]Dir.
16,712,21101731RD
17.6131080719RD
Tot El [%]UEl. [%]TS [MPa]YS [MPa]Dir.
Fortiform1050
Material is approved by two OEMs.Part manufacturability is confirmed.Information available on demand, and on our website http://automotive.arcelormittal.com/europe/EN 5
Fortiform®1050 CR/EG industrial
2014
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Fortiform®
New PHS2000New MS1700
FORTIFORM® family is a major contribution to enrich ArcelorMittal current steel offer for automotive
FORTIFORM® family is a major contribution to enrich ArcelorMittal current steel offer for automotive
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Conclusion
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Maizières Les Metz R&D campus
Maizières Process
Jean-Paul ALLEMAND
Maizières Automotive Products
Michel BABBIT
Maizières Packaging
Philippe VELLUET
Maizières Mining & Mineral
ProcessingArmando CORREA
CEO : Frédéric GREIN
Shared Services Unit
Frédéric GREIN
4 research centres
Engineers & Technicians
195
Activities
190 30 12 85
- Cokemaking- Ironmaking- Steelmaking- Process Engineering- Measurement & Control
- Metallurgy: prospects & manufacturing- Surfaces and Coatings- Metallography- ProductsProperties
- Cans & components- Steels for packaging
- Iron Ore Beneficiation-Iron OreCharacterization-Coal preparation
- Human Resources- Controlling, Purchasing- Communication- Health, Safety, Security- Shared Services
7
2014
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CanadaHamilton
USAEast Chicago
FranceForbach (*)GandrangeLe CreusotMaizièresMontataire
SpainAvilésBasque Country
LuxembourgEsch-sur-Alzette
BelgiumGentLiège (*)
Czech RepublicOstrava
(*) Strategic partner - Forbach: CPM - Liège: CRM
8
11 R&D labs across the world