Industrial Wireless and Industrial Internet of Things (iiOT) are about to further Innovate Process Automation

2015 Honeywell Users Group

Europe, Middle East and Africa

Industrial Wireless and Industrial Internet of Things (iiOT)

are about to further Innovate Process Automation

Diederik Mols, Honeywell

2 © 2015 Honeywell International All Rights Reserved

iiOT and Honeywell OneWireless

Further innovation of process automation

And beyond ……. Integrated Protective Solutions

Agenda

Customer Deployments

Summary

Wireless and iiOT @ HUG


IoT ….. how it all started …..

IoT was coined by British entrepreneur Kevin Ashton in 1999

What if I took the radio microchip out of the

credit card and stuck it on my lipstick? If a

wireless network could pick up data on a card,

it could snatch data off a chip on a lipstick

package and tell the store what was on the

shelves.

The Internet of Things

allows objects to be

sensed and controlled

remotely across existing

network infrastructure Kevin Ashton: “The Internet of Things has

the potential to change the world.”


IoT

Each thing is uniquely identifiable

• IoT is a technology trend

that enables

connectivity between

systems - that were not

IP addressable before -

to generate new,

measurable economic

value, new ecosystems,

platforms, and new

business models.


IoT - No Geographical Boundaries

Accessible devises wherever there is IP connectivity


iiOT

• iiOT = IoT for Industrial Automation

iiOT = Digital Automation Systems + (wireless) Internet


Industry 4.0

iiOT also known as Industry 4.0


The value of iiOT ………

Often expressed in mind-boggling numbers


iiOT and OneWireless

Share the same principle of IP addressable devises


ISA100 Wireless - IP addressable

ISA100 Wireless (also known as IEC 62734)

• All ISA100 Wireless compliant

devises have IPv6 addresses.

• ISA100 Wireless is the only

industrial wireless protocol

standard to incorporate IPv6

directly as part of its network

layer and transport layer.


Why does IPv6 in ISA100 Wireless matter?

ISA100 Wireless = end user driven industry standard

• Seamless end-to-end routing

• Supports multiple subnets

• Sensors can be grouped

• Breaking the network into zones for best security

• Supports subnet-level mesh, as well as backbone-level

routing.

• Familiar standards-based addressing

• Managed traditional IT network management tools and

systems.

• For all advantages of IPv6 in ISA100 Wireless please

review: http://www.isa100wci.org/en-US/About-ISA100-Wireless/Why-IPv6

http://www.isa100wci.org/en-US/About-ISA100-Wireless/Why-IPv6











iiOT and OneWireless - Summary

OneWireless protects your investment

• All OneWireless components, Wi-Fi

clients as well as ISA100 Wireless

Field Instrumentation, are are IP

addressable

• Deliver near real time performance

• OneWireless network management

principles are iiOT alike

• Both iiOT and OneWireless apply

traditional IT network management

tools and systems.





Agenda


Summary



Operator mobility in the control room

Experion Orion Console


Remote collaboration

Experion Collaboration Station


LEAP™ - A Paradigm Shift in Project Execution

You now can be virtually free from hardware dependencies!


LEAP™ - A Paradigm Shift in Project Execution

iiOT enabled Cloud Engineering

EPC Office

SSL VPN Gateway

Honeywell VPN

Honeywell Home Office

Virtual Engineering

Platform

Customer Office

EPC Office

WAN


Wireless Steam Trap Monitoring

Spirax Sarco – Honeywell PKS Advantage Partner

Experion Station

Wireless Device Manager

• Accurate and rapid leak detection • Accurate diagnostic algorithm

o Trap performance o Steam loss data

• Lower installation costs • Long-life battery • Robust construction

Spirax Sarco STAPS ISA100 Wireless

Energy Saving Potential of up to

3.500 USD per day =

1.000.000 USD per Year


Wireless Vibration Monitoring

SKF – Honeywell PKS Advantage Partner

Reduce Unplanned Downtime and Maintenance Cost

Saving Potential of up to 200.000 USD per Monitored Asset per Year


Access remote data in real time, increase production yields

OneWireless Wellhead Monitoring

Backhaul Network

• RTU2010 with Wireless I/O • Powerful process control environment • Non wireless AOs / Dos •Comm Interfaces to MPFM, ESP, Downhole gauge, Solar panel

FDAP

Increase production yields, monitor remote wells in real time at lowest possible costs.


Wireless for Tank Level Gauging

Slash Project Costs and Execution Time

SmartRadar FlexLine

– Meshing capability

– Seamless integration with Entis Pro /

Engauge / CIU

– Suitable for custody transfer (W&M

approved)

– Highest accuracy over 75m (250 feet)

– Also transmits other local tank

measurements over ISA100 Wireless

– Software upgrade over the air

– Provisioning over the air

– Safety Integrity Level: SIL2 certified

Wireless Field Interface

– Able to connect existing gauging

equipment to ISA100 Wireless

network

– Zone1 capable hub

– Support for 854, 97x, 873, 811 GPU,

877 indicator

– Seamless integration with Entis Pro

/ Engauge / CIU

– Freedom of selecting appropriate

gauge (Radar or Servo)


Honeywell PulseTM


While on the move ………

Productivity improvements by valuable mobile experiences

Honeywell PulseTM

• Enable visibility to data and information

in near-real time

• Proactively look for trends and upset

conditions, bringing attention to them as

early as possible

• Enable a faster response to conditions

• Enable situational awareness

• Leverage expertise that is not locally at

the incident

• Utilize a communication channel for

non-process related business functions

such as renewal notices, software

availability


I just got a Pulse

Activate Business Processes - Take action from your phone

Something

happened! What

happened?

Get help.

Dig deeper.

Keep an eye on it.





Agenda


Summary



Every Day Safety Challenges

Hazards

• Oxygen Deficiency

• Toxic Gases

• Flammable Gases

• Particulates

• Radiation

• Physiological Stress

Worker Health Confined Space Emergency Response

Leak Detection Hot Work

Turnaround Projects

Fence Line Monitoring Asset Management

Challenges

• Worker Health & Safety

• Regulatory Compliance

• Environmental Protection

• Optimized Operations


Example - Gas Leak

Globally every second 310 Kg of toxic chemicals are released

Detect Define Deploy

Helping you be proactive in an emergency situation


Site level image displays process units 1, 2 and 3 are in safe conditions

OneWireless ConneXt Pro Solution


Process Unit 1 has turned red indicating an alarm



Operator named Michael has a gas reading that has exceeded the high alarm set point



Sending a text to all the operators in the process unit to “Go to Muster Area 1”



Visual verification that operators are clearing process unit 1



Visual verification that operators have cleared



E-Mail notification to stakeholders of Gas Alarm



Stakeholder receives E-Mail notification of Gas Alarm




ConneXt PRO Components

Software

Infrastructure

Devices and Docking

Stations

• Browser-based real time monitoring

software that displays and archives

actual readings and location per

operator

• Data reporting software suite --

Reports & alerts custom driven to suit

application

• Remote alarm notification and displays

on mobile platforms

• Data sharing with 3rd party systems

• Fixed access points for

communication of detector data to

software

• WiFi (One Wireless or other

802.11b/g/n)

• Can provide location information

for detectors

• Now also ConneXt Pro Multi-gas Wi-Fi

monitor (30+ gases). Most commonly

used multi gas detection configuration:

H2S, CO, LEL and O2.

• Networkable docking system for high

volume users to automate the daily

maintenance of their instrument fleets

• Software for automated fleet

maintenance

NEW - Multigas Wi-Fi monitor (30+ gases)



Major gas leak ZONE 1

Real-time notification of “man down”,

gas alarms and location identification

Potentially life saving information

Worker exposed,

alarmed, location and

condition determined

HSE Officer receives alarm and

location; alerts responders

Muster and

automatically

account for

personnel

Operations receives alarms, alerts

and location from system


Integrated Protective Solutions (IPS)

IPS


Emergency Response Enhancement Solution

Wirelessly Alert in Near Real time at a Fraction of the Cost

• We ask a lot of our employees

when we ask them to work

with hazardous chemicals and

products during their

workday.

• Need for emergency

response?

• In case of an accident every

second counts.

• Enhance your current solution

with superior emergency

response, improved access,

and incident reporting.





Agenda


Summary



Reduce Resources - Time and People

Challenges

• Mobile computing and CCTV required during the startup and commissioning phases.

• Constraints on the weight and footprint of the solution due to offshore platform.

• Tracking personnel movement

Solution • OneWireless Network including 35 marine

grade access points and OneWireless XYR 6000 transmitters.

Results

• Remote collaboration enabled by wireless and mobility reduce personnel on the platform.

• Personnel tracking solution using Wi-Fi.

• Reduced the commissioning, startup and troubleshooting time.

NOC in Scandinavia - Greenfield


Personnel Safety - Reduce Response Time

Challenges

• Safeguard personnel from sour gas leak.

• Identify the location of personnel in case of a gas leak event / man down situation.

• Preparedness of first time responders.

Solution • Site wide OneWireless Network with

ConnextPro personnel safety solution.

Results

• Risk level brought under acceptable limits.

• Better prepared emergency responders.

• Location identification and 2-way communications.

Gas Field in Middle East - Greenfield


Enhanced Emergency Response Command

Challenges

• How to make the emergency response command aware of the scene in real time.

• Increase effectiveness on emergency response.

Solution • Site wide OneWireless Network with vehicles

mounted with PTZ cameras, mobile computers and DVM solution.

Results

• Live feeds from incident commander vehicles help the remote command address the situation more effectively.

• Improved plant safety performance.

• Recording of the incidents and response helps continuous improvement (training).

Refinery in Middle East - Brownfield


Perimeter Monitoring – Time Critical

Challenges

• Alarming system for detection of gas leaks without extensive cabling.

• Meet 3 seconds alarm requirement.

Solution • FDAP based ISA100 Wireless network with

XYR6000 Universal Transmitters and solar power panels.

Results

• Improved site safety system within budget.

• 3 seconds alarming requirement met.

• Compliance to government regulations for HSE.

LNG Facility in Middle East - Brownfield


Safety shower monitoring and beyond

Challenges

• Customer wanted multiple wireless applications such as sensor measurements, safety shower monitoring, mobility solutions and so on

• Concerns on multiple network co-existence to support these applications

Solution • Single OneWireless Network to cater to

ISA100 and Wi-Fi applications using Cisco Aironet 1552S Access Points

Results

• OneWireless mesh network provided the infrastructure for ease of expanding wireless solutions and applications

• Consistent delivery and deployment model.

• Single wireless infrastructure for easy RF management

Global MMM - Brownfield





Agenda


Summary



The Honeywell Advantage – World Leader

World Leader

• Proven technology - Over 1 billion hours

of industrial field device operating

experience

• More outdoor industrial WLANs installed

than anyone else

• Single multi-purpose network

• Compliant with open standards

• More than 300 wireless patents

• Wireless solutions from multiple

Honeywell businesses

• Strong global partners: Cisco, SKF,

Redline, Spirax Sarco, Amstrong


• Proven and innovative

• iiOT ready, enabling IPS

• Native integration into

Experion

More than

1 billion

operating

hours

Summary





Agenda


Summary



Wireless @ HUG – Knowledge Center


For Your Attention!


Any


No reproduction or use of this material may be made

without Honeywell’s prior written permission


Thank you for your attention! For any queries:

[email protected]

Industrial Wireless and Industrial Internet of Things (iiOT) are about to further Innovate Process Automation

Technology