INDUSTRIAL TRAINING at KELTRON LIGHTING DIVISION KOYLANDI & KELTRON KNOWLEDGE CENTRE VALANCHERY Anagha K N Chaithanya K Rinjo A J Suneera K H
INDUSTRIAL TRAININGat
KELTRON LIGHTING DIVISIONKOYLANDI
&KELTRON KNOWLEDGE CENTRE
VALANCHERY
Anagha K NChaithanya K
Rinjo A JSuneera K H
INTRODUCTION Keltron: A public sector company Under Kerala state government. Registered name : Kerala State Electronics
Development Corporation Limited(KSEDC Ltd) .
It is a multi-product, multi centric organization Products : electronic components to complex
equipment and systems.
HISTORY Established in 1973 by Mr.K.P.P.Nambiar. With in 5 years had production centres all
over the State. Focussed on transforming Trivandrum the
capital of Kerala into electronic hub of the country.
Introduced LED lighting system to match various applications
Set up a Keltron Lighting Division at Mudadi ,Kozhikode in Kerala in 1981.
SERVICES
Major products are mines for Indian Navy and various parts of Rockets for ISRO.
Basic electronic components: capacitors, transistors, resistors and diodes.
Services in the field of Information Technology , web designing and geo-informatics.
Manufactured automatic traffic regulation systems which were used in metro cities of India
COMPANY PROFILEKELTRON
Software Projects Lighting Projects
Embedded system & VLSI
Project Assistance Tube lights Street lights
Windows Based
Application
LED Bulb
Personnel & Administration
Marketing & Planning
Testing
Personnel & Administration
Finance
Marketing & Planning
QA
Purchase
Stores
Planning
Maintenance
ORGANIZATION SET-UP
Strong infrastructure over 7 lakh sq.ft of built up area.
Equipped with computers for system design Engineering and software development tools
for embedded systems. As a rising industrial company Keltron has
started recovering from the crisis and is currently operating in profit.
The various products by Keltron unit Koylandi include: Energy meter card manufactured and
supplied to united electricals. LED tube lights for industrial and
commercial purposes. LED street lights for lighting purpose in
Panchayats and town areas.
VISION To emerge as a strong and self-reliant business
enterprise with customer focus, profit orientation and professional outlook.
To build up Keltron as a model in the technology sector of electronics and IT.
To continue to play the role of a model agency of the Government for accelerating the growth of development of industry
MISSION
Transform Keltron to one of the Navarathna Corporations of the country.
To achieve this mission the organization has set up a well defined strategy encompassing its core strengths, experienced human resources and robust infrastructure.
OBJECTIVE Establish Good Manufacturing Practices(GMP) in
all production centres. Upgrading infrastructure and human resources
development on a part with goal development indices.
Establishing links with high-profile institutions like DRDO,VSSC,NPOL to keep pace with technology.
PRODUCTS
Retrofit Tube lights Street LightsSolar Street Lights
Bulb Lanterns Down Lights
FEATURES
High luminance lighting
Low operational costs
Reduced maintenance costs
Easy installation
DEPARTMENTS AND FUNCTIONS
FINANCE DEPARTMENT
CHIEF GENERAL MANAGER
MARKETING DEPARTMENT
PURCHASE DEPARTMENT
STORES AND INWARDS DISPATCH DEPARTMENT
PRODUCTION DEPARTMENT
HUMAN RESOURCE DEPARTMENT
CUSTOMER CARE DEPARTMENT
MARKETING DEPARTMENT Effective marketing of products Track trends and monitor competition Listening to customer needs
FINANCE DEPARTMENT Cash and compilation group Purchase account and costing group Sales accounts group
PURCHASE DEPARTMENT Verification of purchase requirement Material clearance Sending enquires and getting quotations
STORES AND INWARDS DISPATCH DEPARTMENT
For the efficient storage of the finished products
PRODUCTION DEPARTMENTS 1. Products & Process 2. Technology adaptation
KTL series LED tubelightsFeatures and benefits: Years of near- maintenance free service Superior colour accuracy and consistency Easily accommodates to any space Polycarbonate diffuser Efficacy over 80 LPW Wide operating voltage
KRT series LED retrofit tube lightsFeatures and benefits: Non- Destructive, easy installation Years of near- Maintenance free operation Easily accommodates to any space Polycarbonate diffuser Efficacy over 80 LPW Wide operating voltage
KRT series LED bulbsFeatures and benefits: Consume up to 80% less energy Efficient diffuser Aluminium body High CRI brilliance Efficacy over 80 LPW
KD series LED down lights Features and benefits Superior colour accuracy and consistency Pressure die cast body High efficiency driver technology Efficacy over 80 LPW Wide operating voltage
LED street lights and general area lightingFeatures and benefits: Ultra long life(>50000Hrs)eliminates the relamping cycle Improved illumination performance with top in class
branded Japanese Nichila LED No lamp blackening Eliminates dark spots between poles UV stabilized poly carbonate diffuser Constant current driver Tempered glass shield Efficacy over 80LPW Low current THD
Solar street lightsFeatures and benefits PWM Battery charge controller efficiency 90% 36 hours autonomy Automatic dusk to dawn control Constant current LED driver High power LEDs with secondary optics for beam
control GI pole High efficiency SPV AIISS hardware
HUMAN RESOURCE DEPARTMENT Recruitment Welfare function Industrial function Trade union management Disciplinary cases Training and development
CUSTOMER CARE/SERVICES DEPARTMENT To provide better enquires about their products and
services to clients
TECHNOLOGY ADAPTATION
• SMD (Surface Mounting device) Stencil printer - apply solder paste on the PCB Siplace D2 - to place the components on the
pasted board Reflow oven - carry out heating
• SMT process flow Stencil printer Siplace Reflow oven
Siplace D2
ASSEMBLY & TESTING
Photometric test system
QUALITY CONTROL & INSPECTION
Digital multimeter Hot air oven Humidity test chamber LCR Q meter Draught proof chamber Impact test apparatus High frequency spark generator Test finger
•Leakage current test apparatus
COMPARISON OF LED, INCANDESCENT LIGHT BULBS, CFLS
Energy efficiency and energy cost comparison of various lights
Equivalent wattages and light output of Incandescent, CFL and LED bulbs
Feature comparison of Incandescent, CFL and LED bulbs
Cost Comparison between LEDs, CFLs and Incandescent light bulbs
ADVANTAGES• Efficiency
• Color
• Size
• On/Off time
• Dimming
• Cool light
• Slow failure
• Lifetime
• Shock resistance
• Focus
OUTCOME OF TRAINING
Effective Experience
Awareness about
• Maintenance of a company
• Process involved in each department
• Interaction
LED Lights
• Manufacturing process involved
• Advantages
• Applications
APPLICATIONS
CONCLUSION
Latest Technology
Light Emitting Diodes (LEDs) are more energy
efficient and durable with no toxic mercury
The advent of new generation Lighting LEDs (Light
Emitting Diodes) have paved the way for "Green"
lighting with 50% energy savings while assuring
150-200% increased service