Industrial Plus Operating & Maintenance Instructions - Load ...

Document: - page 1 (Black)Screen angle and frequency: 45.0000, 150.0000

Model SeriesCovered in

This Manual

90000

Industrial PlusOperating & Maintenance

Instructions

Model Type Code

Month Day YearNote: General Model Series numbers noted above are inclusive of the specific modelnumber found on your engine. To get replacement parts or technical assistance inthe future, write your engine Model, Type, Code and date of purchase here.

TABLE OF CONTENTSSafety 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Information 6. . . . . . . . . . . . . . . . . . . . . . . . Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Information 9. . . . . . . . . . . . . . . . . . . . . . . Starting and Stopping 10. . . . . . . . . . . . . . . . . . . . . Maintenance 11-13. . . . . . . . . . . . . . . . . . . . . . . . . Adjustments 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts and Service & Storage 15-16. . . . . . . . . . . . Warranty Information 17. . . . . . . . . . . . . . . . . . . . .

WARNINGBriggs & Stratton does not approve or authorize the use of these engineson 3-wheel All Terrain Vehicles (ATVs), motor bikes, aircraft products orvehicles intended for use in competitive events. Use of these engines insuch applications could result in property damage, serious injury(including paralysis), or even death.

Need assistance? Go to www.briggsandstratton.comfor detailed information regarding

Briggs & Stratton engines.Or call, 1-800-233-3723, (U.S.A. and Canada)

to hear a menu of pre-recorded messages offering engine maintenance information.

PRINTED IN U.S.A. Copyright 2003 by Briggs & Stratton Corporation FORM NO. 274779-5/03


2

The Power That Works For You.

After July 1, 2000, Look For Emissions Compliance Period OnEngine Emissions Compliance Label

After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental ProtectionAgency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referredto on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown tomeet Federal emission requirements. For engines less than 225 cc displacement, Category C = 125 hours, B = 250 hoursand A = 500 hours. For engines of 225 cc or more, Category C = 250 hours, B = 500 hours and A = 1000 hours.The displacement of Model Series 90000 engine is 148 cc.

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3

BEFORE OPERATING ENGINE

• Read entire Operating & Maintenance Instructions ANDthe instructions for the equipment this engine powers.*

• Failure to follow instructions could result in serious injuryor death.

THE OPERATING & MAINTENANCE INSTRUCTIONSCONTAIN SAFETY INFORMATION TO• Make you aware of hazards associated with engines• Inform you of the risk of injury associated with those hazards, and• Tell you how to avoid or reduce the risk of injury.

274779

The safety alert symbol ( ) is used to identify safetyinformation about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or CAUTION) isused with the alert symbol to indicate the likelihood and thepotential severity of injury. In addition, a hazard symbolmay be used to represent the type of hazard.

DANGER indicates a hazard which, if notavoided, will result in death or serious injury.

WARNING indicates a hazard which, if notavoided, could result in death or serious injury.

CAUTION indicates a hazard which, if notavoided, might result in minor or moderateinjury.

CAUTION, when used without the alert symbol,indicates a situation that could result in damageto the engine.

WARNINGThe engine exhaust from this prod-uct contains chemicals known to theState of California to cause cancer,birth defects, or other reproductiveharm.

HAZARD SYMBOLS AND MEANINGS

Explosion

Toxic Fumes

Moving Parts

ShockHot Surface

Kickback

Fire

THE INTERNATIONAL SYMBOLS USEDON THE ENGINE OR

IN THIS MANUAL INCLUDE:

On Off

Fuel Shutoff

Read Owner�sManual

Stop FuelChoke

Safety Alert

Oil

* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully readand understand the operating instructions for the equipment on which your engine is placed.


4

SAFETY

Gasoline and its vapors are extremelyflammable and explosive.

Fire or explosion can cause severe burnsor death.

WARNING

WHEN ADDING FUEL• Turn engine OFF and let engine cool at least 2

minutes before removing gas cap.• Fill fuel tank outdoors or in well-ventilated area.• Do not overfill fuel tank. Fill tank to approximately

1-1/2 inches below top of neck to allow for fuelexpansion.

• Keep gasoline away from sparks, open flames,pilot lights, heat, and other ignition sources.

• Check fuel lines, tank, cap, and fittings frequentlyfor cracks or leaks. Replace if necessary.

WHEN STARTING ENGINE• Make sure spark plug, muffler, fuel cap and air

cleaner are in place.• Do not crank engine with spark plug removed.• If fuel spills, wait until it evaporates before starting

engine.• If engine floods, set choke to OPEN/RUN position,

place throttle in FAST and crank until engine starts.

WHEN OPERATING EQUIPMENT• Do not tip engine or equipment at angle which

causes gasoline to spill.• Do not choke carburetor to stop engine.

WHEN TRANSPORTING EQUIPMENT• Transport with fuel tank EMPTY or with fuel shut-off

valve OFF.

WHEN STORING GASOLINE OR EQUIPMENTWITH FUEL IN TANK• Store away from furnaces, stoves, water heaters or

other appliances that have pilot light or otherignition source because they can ignite gasolinevapors.

Starting engine creates sparking.

Sparking can ignite nearby flammablegases.

Explosion and fire could result.

WARNING

• If there is natural or LP gas leakage in area, do notstart engine.

• Do not use pressurized starting fluids becausevapors are flammable.

WARNING

Rapid retraction of starter cord (kickback) willpull hand and arm toward engine faster thanyou can let go.

Broken bones, fractures, bruises or sprainscould result.

• When starting engine, pull cord slowly untilresistance is felt, then pull rapidly.

• Remove all external equipment/engine loadsbefore starting engine.

• Direct coupled equipment components such as,but not limited to, blades, impellors, pulleys,sprockets, etc., must be securely attached.

WARNING

Rotating parts can contact or entanglehands, feet, hair, clothing, or accessories.

Traumatic amputation or severe lacerationcan result.

• Operate equipment with guards in place.• Keep hands and feet away from rotating parts.• Tie up long hair and remove jewelry.• Do not wear loose-fitting clothing, dangling

drawstrings or items that could become caught.


5

SAFETY

Engines give off carbon monoxide, anodorless, colorless, poison gas.

Breathing carbon monoxide can causenausea, fainting or death.

WARNING

• Start and run engine outdoors.• Do not start or run engine in enclosed area, even if

doors or windows are open.

WARNING

Running engines produce heat. Engineparts, especially muffler, become extremelyhot.

Severe thermal burns can occur on contact.

Combustible debris, such as leaves, grass,brush, etc. can catch fire.

• Allow muffler, engine cylinder and fins to coolbefore touching.

• Remove accumulated combustibles from mufflerarea and cylinder area.

• Install and maintain in working order a sparkarrester before using equipment on forest-covered,grass-covered, brush-covered unimproved land.The state of California requires this (Section 4442of the California Public Resources Code). Otherstates may have similar laws. Federal laws applyon federal land.

WARNING

Unintentional sparking can result in fire orelectric shock.

Unintentional start-up can result in en-tanglement, traumatic amputation, or lac-eration.

BEFORE PERFORMING ADJUSTMENTS ORREPAIRS• Disconnect spark plug wire and keep it away from

spark plug.• Disconnect battery at negative terminal (only

engines with electric start).

WHEN TESTING FOR SPARK• Use approved spark plug tester.• Do not check for spark with spark plug removed.

ENGINE INFORMATION

TECHNICAL INFORMATIONPOWER RATINGS: The power ratings for an individual enginemodel are initially developed by starting with SAE (Society of Auto-motive Engineers) code J1940 (Small Engine Power & TorqueRating Procedure) (Revision 2002-05). Given both the wide arrayof products on which our engines are placed, and the variety of en-vironmental issues applicable to operating the equipment, it maybe that the engine you have purchased will not develop the ratedhorsepower when used in a piece of power equipment (actual �on-site� power). This difference is due to a variety of factors including,but not limited to, the following: differences in altitude, tempera-

ture, barometric pressure, humidity, fuel, engine lubrication, maxi-mum governed engine speed, individual engine to engine variabil-ity, design of the particular piece of power equipment, the mannerin which the engine is operated, engine run-in to reduce frictionand clean out of combustion chambers, adjustments to the valvesand carburetor, and other factors. The power ratings may also beadjusted based on comparisons to other similar engines utilizedin similar applications, and will therefore not necessarily match thevalues derived using the foregoing codes.


6

ENGINE INFORMATION

1. Rope handle2. Carburetor3. Air cleaner4. Fuel shut-off valve5. Fuel tank (if equipped)6. Fuel fill7. Stop switch (if equipped)8. Engine Model Type Code

xxxxx xxxx xx xxxxxxxx

9. Blower housing10. Muffler/(Muffler guard, if equipped)/

(Spark arrester, if equipped)11. Oil drain plug12. Oil fill cap13. Crankshaft14. Extended oil fill/

Dipstick (if equipped)15. Spark plug (see page 15)

1

2

5

6

4

3

7

8

9

12

1110

14

15

13

GENERAL INFORMATION

This is a single cylinder, L-head, air-cooled engine. It is a low emis-sions engine.

MODEL SERIES 90000

Bore 2-9/16 in. (65.09 mm). . . . . . . . . . . . . . . . . . . . . . . . . .

Stroke 1-3/4 in. (44.45 mm). . . . . . . . . . . . . . . . . . . . . . . . .

Displacement 9.02 cu. in. (148.0 cc). . . . . . . . . . . . . . . . . .

TUNE-UP SPECIFICATIONS

Armature air gap 0.006 � 0.010 in. (0.15 � 0.25 mm). . .

Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . . .

Valve clearance with valve springs installed and piston 1/4 in.(6 mm) past top dead center (check when engine is cold).See Repair Manual P/N 270962.

Intake 0.005 � 0.007 in. (0.13 � 0.18 mm). . . . . . . . . . . . .

Exhaust 0.007 � 0.009 in. (0.18 � 0.23 mm). . . . . . . . . . .

Note: For practical operation, the horsepower loading should notexceed 85% of rated horsepower. Engine power will de-crease 3-1/2% for each 1,000 feet (300 meters) above sealevel and 1% for each 10° F (5.6° C) above 77° F (25° C).Engine will operate satisfactorily at an angle up to 15°.


7

OIL274779

CAUTION: This engine is shipped from Briggs &Stratton without oil. Check oil level before startingengine. If you start the engine without oil, the enginewill be damaged beyond repair and will not becovered under warranty.

OIL CAPACITYThe engine holds approximately 2/3 qt (18-20 ozs; 0.55liter).TYPE OF OIL TO USE• Use a high quality detergent oil classified �For Service

SF, SG, SH, SJ� or higher, such as Briggs & Stratton 30,Part Number 100005 (20 oz) or 100028 (48 oz).

• Do not use special additives.• Choose a viscosity according to the table opposite.

Note: Synthetic oil meeting ILSAC GF-2, APIcertification mark and API service symbol(shown at left) with �SJ/CF ENERGY CON-SERVING� or higher, is an acceptable oil at alltemperatures. Use of synthetic oil does notalter required oil change intervals.

°F -20 0 20 40 60 80 100

°C -30 -20 -10 0 10 20 30 40

STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*

**

32

* CAUTION: Air cooled engines run hotter thanautomotive engines. The use of non-syntheticmulti-viscosity oils (5W-30, 10W-30, etc.) intemperatures above 40° F (4° C) will result in higherthan normal oil consumption. When using amulti-viscosity oil, check oil level more frequently.

** CAUTION: SAE 30 oil, if used below 40° F (4° C), willresult in hard starting and possible engine boredamage due to inadequate lubrication.

SAE Viscosity Grades

CHECKING AND ADDING OIL• Check oil level before starting the engine.• Check level daily, or after every eight (8) hours.

• Keep oil level at FULL.• Do not overfill.

Note: If this engine is equipped with gear reduction, see gear reduction oil filling instructions on page 11.

[1] Place engine level andclean around oil fill area.

[2] Remove dipstick (if equipped).[3] Add oil, if needed. Pour slowly - recheck.

HighOil Fill(if equipped)

[4] Fill to FULL line on dipstick.[5] Replace and tighten oil fill cap

or dipstick.

[1] Place engine level andclean around oil fill area.

[2] Remove oil fill cap.[3] Add oil, if needed. Pour slowly -

recheck. Fill to point of overflowing.

LowOil Fill

OIL LEVEL

[4] Replace and tightenoil fill cap.


8

FUEL

TYPE OF FUEL TO USE

• Use clean, fresh, regular unleaded gasoline with aminimum of 77 octane. Fresh fuel prevents gum fromforming in the fuel system or on essential carburetor parts.Purchase fuel in quantity that can be used within 30 days.

• Do not use gasoline which contains Methanol.

• Do not mix oil with gasoline.

• For engine protection use Briggs & Stratton GasolineAdditive available from your Authorized Briggs &Stratton Dealer (P/N 5041 or single use pouch).

• This engine is certified to operate on gasoline. ExhaustEmission Control System: EM (Engine Modifications).

CAUTION: Some fuels, called oxygenated or reformu-lated gasoline, are gasoline blended with alcohols orethers. Excessive amounts of these blends can damagethe fuel system or cause performance problems. If anyundesirable operating symptoms occur, use gasolinewith a lower percentage of alcohol or ether.

ADDING FUEL

WARNING

• Fill fuel tank outdoors or in well-ventilated area,away from sparks, open flames, pilot lights,heat, and other ignition sources.

• If fuel spills, wait until it evaporates beforestarting engine.

• Turn engine OFF and let engine cool at least 2minutes before removing gas cap.

Fuel Fill

[1] Remove cap. Fill tank to approximately 1-1/2inches below top of neck to allow for fuelexpansion. Be careful not to overfill.

Briggs & Stratton Smart-fill fuel can fills to thecorrect level and automatically shuts off, reducingspills and emissions.

[2] Replace cap before starting.


9

STARTING AND STOPPING

WARNING

• Do not use pressurizedstarting fluids.

• Vapors are flammable.

STARTING AND OPERATING TIPS♦Store and fuel equipment in

level position.

♦Use fresh fuel. (See Fuel.)

♦Use correct type of oil forexpected starting temperature.(See Oil.)

♦Remove external equipment/engine loads. (See equipmentoperating instructions.)

♦Periodically remove any debrisbuildup from the machine (SeeMaintenance.)

♦After engine has started, let itwarm up several seconds toseveral minutes, depending onoutside temperature.

♦For maximum performance andlife, operate engine with chokein RUN and throttle in FAST.

REWIND (MANUAL) STARTERTO START ENGINE

[1] Check oil level (see p. 8).[2] Open fuel shut-off Valve

[3] Move throttle toFAST(if equipped).Operate enginewith throttle inFAST.

Throttle

OIL LEVELFULL CHOKE

POSITION

Choke1/4 TURNCOUNTER

CLOCKWISE

Shut-off valve [4] Move choke lever to CHOKE.Once engine starts, graduallymove choke to RUN.

[5] Move stop switch to ON(if equipped).

WARNINGOFF

ON

Stop switch

• When starting engine,pull cord slowly untilresistance is felt, thenpull rapidly.

[6] Allow engine to warm up. If choke equipped:Slowly adjust towardRUN position. Waituntil engine runssmoothly before eachchoke adjustment.

TO STOP ENGINE

[1] Move throttle to SLOW,then STOP(if equipped).

[2] Push stop switchto OFF (if equipped).

Stop switch

OFF

ON

1/4 TURNCLOCKWISE

[3] Close fuel shut-off valve.

Throttle Shut-off valve

CAUTION: Do not stopengine by moving chokecontrol to CHOKE.Backfire, fire or enginedamage could occur.


10

MAINTENANCE

MAINTENANCE

Regular maintenance will improve the performance andextend the life of the engine. See any Authorized Briggs &Stratton Dealer for service. Use only genuine Briggs &Stratton parts. Other parts may not perform as well,may damage the engine, and may result in injury. Inaddition, use of other parts may void your warranty.

EMISSION CONTROL

Maintenance, replacement or repair of the emissioncontrol devices and systems may be performed by anynonroad engine repair establishment or individual.However, to obtain no charge repairs under the terms andprovisions of the Briggs & Stratton warranty statement, anyservice or emission control part repair or replacement mustbe performed by a factory authorized dealer.

Follow the instructions and schedules indicated below.

Task

Perform task at hourlyor calendar interval,

whichever comes first.

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Check Oil Level �

Change Oil �*

Change oil in gear re-duction (if equipped) �

Service air cleanerpre-cleaner (if equipped) �**

Service air cleaner car-tridge (if not equippedwith pre-cleaner)

�**

Service air cleaner car-tridge (if equipped withpre-cleaner)

�**

Inspect spark arrester (if equipped) �

Replace spark plug �

Clean cooling system �**

Clean combustionchamber �

* Change oil after first 5 to 8 hours of use, then every50 hours or every season. Change oil every 25 hourswhen operating the engine under heavy load or in hightemperatures.

** Clean more often under dusty conditions or whenairborne debris is present. Replace air cleaner parts, ifvery dirty.

CAUTION: Used oil is a hazardous waste product.Dispose of used oil properly. Do not discard withhousehold waste. Check with your local authorities,service center, or dealer for safe disposal/recyclingfacilities.

CHANGING OIL

Change oil after first 5 hours of use.

WARNING

Typical drain plugs

1/4� HEX PIPE

[1] Place engine level.

[2] Disconnect spark plugwire and keep it awayfrom spark plug.

[3] With engine OFF but still warm remove oil drainplug and drain oil into appropriate receptacle.

[4] Reinstall drain plug. Remove oil fill cap or dipstick.

[5] Add about 2/3 quart (21 ounces; 0.6 liter) new oil.Fill to point of overflowing at oil fill cap or to FULLline on dipstick. Do not overfill.

[6] Replace oil fill cap or dipstick.

OIL LEVEL

Low oil fill High oil fill (if equipped)

OILDRAINPLUG

OIL FILLCAP


11

MAINTENANCE

CHANGING OIL IN GEAR REDUCTION (if equipped)

Change oil in gear reduction after every 100 hours ofoperation.

[1] To drain oil, loosen 4 gear case cover screws anddrain oil into appropriate receptacle.

[2] After draining, torque 4 screws to 85 in-lbs.

[3] To refill, pour SAE 30 oil into oil fill hole until it runsout level check hole.

[4] Replace both oil plugs.

Note: Oil filler plug has a vent hole and must be installedon top of gear case cover.

OIL FILLER PLUG

OIL LEVELPLUG

VENT HOLE

4 GEAR CASECOVER SCREWS

AIR CLEANERAll engines have an air cleaner cartridge. In addition, someengines have a pre-cleaner.Pre-cleanerTo clean pre-cleaner (if equipped), separate it fromcartridge and wash in liquid detergent and water. Air drythoroughly. Do not oil. Re-install dry pre-cleaner on cleancartridge.

CAUTION: Do not use pressurized air or solvents toclean cartridge. Pressurized air can damagecartridge; solvents will dissolve cartridge.

CARTRIDGEP/N 494511

PRE-CLEANERP/N 492889

COVER TAB / SLOT

BASE

2 COVERSCREWS

RETAINER

ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ

REMOVING AND RE-INSTALLING AIR CLEANER

[1] Loosen screws. Remove cover and air cleanerassembly from base.

[2] Remove air cleaner assembly from inside of cover anddisassemble.

[3] Re-assemble retainer on pre-cleaner and cartridge(screen side of pre-cleaner toward cartridge pleats).Install this assembly in cover.

[4] Insert tabs on cover into slots in base. Tighten coverscrews securely.


12

MAINTENANCE

ENGINE AND ENGINE PARTSWe recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engineand engine parts. Use only genuine Briggs & Stratton parts.

WARNINGIf you perform any maintenance on the engine, first disconnect the spark plug wirefrom the spark plug, and disconnect the battery at the negative terminal (electricstarter engines only) to prevent unintentional sparking. Unintentional sparking canresult in fire or electric shock. Unintentional start-up can result in entanglement,traumatic amputation or laceration. Use only correct tools.

WARNING• Do not strike the flywheel with a hammer or hard object because the flywheel may

later shatter during operation.• Do not tamper with governor spring, links or other parts to increase engine speed.

Replacement parts for the muffler must be the sameand installed in the same position as the original parts,otherwise fire can occur.

WARNING

If muffler is equipped with spark arrestor screen,remove screen for inspection. Replace screen ifdamaged or plugged.

MUFFLER

Note: In some areas, local law requires using resistorspark plug to suppress ignition signals. If this engine wasoriginally equipped with resistor spark plug, use sametype for replacement.

.030� (0.76 mm)WIRE GAGE

Use only Briggs & Stratton Spark Tester (partnumber 19368) to check for spark.

SPARK PLUG

SEE PAGE 14 FORSPARK PLUG

PART NUMBERS

COMBUSTION DEPOSITSWe recommend that after every 100-300 hours you havean authorized Briggs & Stratton Service Dealer removecombustion deposits from the cylinder, cylinder head, topof piston, and around valves.

WARNING

Replacement parts for fuel system (cap, hoses, tanks,filters, etc.) must be the same as original parts,otherwise fire can occur.

FUEL SYSTEM

CLEANOUT

DEBRISAND

CHAFF

It is recommend cleaning the air coolingsystem every 100 hours.

AIR COOLING SYSTEM


13

MAINTENANCE

CLEANING DEBRISDaily or before every use, clean accumulated debris fromengine. Keep linkage, spring and controls clean. Keep areaaround and behind muffler free of any combustible debris.

CAUTION: Do not use water to clean engineparts. Water could contaminate fuel system.Use a brush or dry cloth.

Engine parts should be kept clean to reduce the risk ofoverheating and ignition of accumulated debris.

WARNING

Finger Guard Linkage, Springs, Controls

Muffler, Spark Arrester

CLEAN

CLEAN

CLEAN

CLEAN

CLEAN

CLEAN

CLEAN

SPARKARRESTER


14

ADJUSTMENTS

THROTTLE ADJUSTMENTIf the engine does not start or if it runs roughly, the remotethrottle control may need adjustment. See your authorizedBriggs & Stratton dealer or follow the instructions below.

WARNING

Prevent unintentional starting.

Before performing adjustments:

• Remove spark plug wire from spark plug.• Disconnect battery at negative terminal (only

engines with electric start).

TO ADJUST MANUAL FRICTION THROTTLE

• Loosen or tighten wing nut on control plate untilthrottle control moves with some resistance and stillremains in desired position when engine is running.

THROTTLECONTROL

CONTROLPLATE

WINGNUT

TO ADJUST REMOTE THROTTLE

[1] Loosen casing clamp screw on control plate.

[2] Move casing and wire in direction of arrow to end oftravel.

[3] Move remote throttle control to FAST.

[4] Tighten casing clamp screw.

CASINGCLAMPSCREW

CASING

WIRE

CARBURETOR ADJUSTMENT

WARNING

The manufacturer of the equipment on which thisengine is installed specifies top speed at which theengine will be operated. DO NOT EXCEED this speed.

Air cleaner and air cleaner cover must be assembled tocarburetor before starting engine. (Air cleaner is shownremoved in illustration below for clarity ONLY.)

The carburetor on this engine is equipped with an idlespeed adjustment screw and a non adjustable idle mixturevalve (see inset) and an idle speed adjustment screw. Onlythe idle speed screw is adjustable.

TO ADJUST CARBURETOR

Governed idle has been set to 1750 rpm at the factory.

[1] To adjust idle speed, start engine and warm upabout 5 minutes.

[2] Then with engine running, place equipment throttlecontrol in SLOW position.

[3] Rotate carburetor throttle lever against the idlespeed screw and hold it while adjusting the idlespeed screw to obtain 1300 rpm (use a tachometer).

NON-ADJUSTABLEIDLE MIXTURE

VALVE

IDLESPEEDSCREW

CARBURETORTHROTTLE

LEVER

Note: Engines operated at approximately 3000 to 5000feet (900 to 1500 meters) above sea level may require ahigh altitude carburetor main jet. If erratic performance isobserved, contact a Briggs & Stratton Authorized ServiceDealer for cost to install/purchase a high altitude carburetormain jet.


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SERVICE & STORAGE

PARTIAL LIST OF GENUINE BRIGGS &STRATTON PARTS

BRIGGS & STRATTONPART PART NO.Air cleaner cartridge 494511Air cleaner pre-cleaner 492889Oil 100005 -or- 100028Gas additive 5041Resistor spark plug (if slanted in cylinder head) 496018Standard spark plug (if straight up in cylinder head) 492167Resistor spark plug (if straight up in cylinder head) 802592Long life platinum spark plug 5062(used if straight up in cylinder head)Long life platinum spark plug 5066(used if slanted in cylinder head)Spark plug wrench 89838 -or- 5023Spark tester 19368Oil pump kit 5056(uses standard electric drill to remove oil from engine quickly)

SERVICESee an Authorized Briggs & Stratton Service Dealer. Eachone carries a stock of Genuine Briggs & Stratton Parts andis equipped with special service tools. Trained mechanicsassure expert repair service on all Briggs & Strattonengines. Only dealers advertising as �Authorized Briggs &Stratton� are required to meet Briggs & Stratton standards.When you purchase equipment powered by aBriggs & Stratton engine, you are assured ofhighly skilled, reliable service at more than30,000 Authorized Service Dealersworldwide, including more than 5,000 MasterService Technicians. Look for these signswherever Briggs & Stratton service is offered.

You may locate your nearest Authorized Briggs & StrattonService Dealer in our dealer locator map on our web site�� or in the �Yellow Pages�

directory under �Engines, Gasoline� or �GasolineEngines,� or �Lawn Mowers� or similar category.

Note: Walking fingers logo and �Yellow Pages� are regis-tered trademarks in various jurisdictions.

An illustrated shop manual includescommon specifications and detailed in-formation covering adjustment, tune-upand repair of Briggs & Stratton singlecylinder, L-head, 4 cycle engines. It isavailable for purchase from an Autho-rized Briggs & Stratton Service Dealer oryou can order it from the factory. Write:Briggs & Stratton CorporationAttn: Service DivisionP. O. Box 1144Milwaukee, WI 53201

Part No. 270962


16

SERVICE & STORAGE

STORAGE

Engines stored over 30 days need special attention.

[1] To prevent gum from forming in fuel system or onessential carburetor parts:a) if fuel tank contains oxygenated or reformulatedgasoline (gasoline blended with an alcohol or anether), run engine until it stops from lack of fuel, or b) iffuel tank contains gasoline, either run engine until itstops from lack of fuel, or add a gasoline additive to thegas in the tank. (See parts list. Single � use pouches ofgas additive are available from your service dealer.) Ifyou use a gas additive, run the engine for severalminutes to circulate the additive through the carburetor.Then, engine and fuel can be stored up to 24 months.

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[2] While engine is still warm, change oil.

[3] Remove spark plug and pour about 1/2 oz. (15 ml) ofengine oil into cylinder. Replace spark plug and crankslowly to distribute oil.

[4] Clean engine of surface debris, chaff or grass.

WARNING[5] Store in a clean, dry area.

Do not store in same areaas a stove, furnace, waterheater, or other appliancethat uses a pilot light orhas a device that cancreate a spark.

Engwnty1-03 - page 1 (Black)Screen angle and frequency: 45.0000, 150.0000

17

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LIMITED WARRANTYBriggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both.Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for thetime periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator mapat www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in the �Yellow Pages�.

THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIEDWARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENTEXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states orcountries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.

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Commercial Use2 years

90 days1 year

Consumer Use 2 years 2 years

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* Note the following special warranty periods: 2 years for Classic engines in the European Union and Eastern European countries, for all consumer products inthe European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for consumer use, 90 days for commercial use of Touch-N-Mow starter on Quantum and Intek engines. Engines used in competitive racing or on commercial or rental tracks are not warrantied.

The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the tableabove. �Consumer use� means personal residential household use by a retail consumer. �Commercial use� means all other uses, including use for commercial,income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for pur-poses of this warranty.

NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASERECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THEMANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.

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Engwnty1-03 - page 2 (Black)Screen angle and frequency: 45.0000, 150.0000

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EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THERE-AFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED ANDUSED ELSEWHERE IN THE UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).

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The California Air Resources Board (CARB), U.S.EPA and B&S are pleased to explain the EmissionControl System Warranty on your model year2002 and later small off-road engine (SORE). InCalifornia, new small off-road engines must be de-signed, built and equipped to meet the State�sstringent anti-smog standards.

Elsewhere in the United States, new non-road,spark-ignition engines certified for model year1997 and later must meet similar standards setforth by the U.S. EPA. B&S must warrant the emis-sion control system on your engine for the periodsof time listed below, provided there has been noabuse, neglect or improper maintenance of yoursmall off-road engine.

Your emission control system includes partssuch as the carburetor, air cleaner, ignition sys-tem, muffler and catalytic converter. Also in-cluded may be connectors and other emissionrelated assemblies.Where a warrantable condition exists, B&S willrepair your small off-road engine at no cost toyou including diagnosis, parts and labor.

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Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth below. If anycovered part on your engine is defective, the part will be repaired or replaced by B&S.

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As the small off-road engine owner, you are re-sponsible for the performance of the requiredmaintenance listed in your Operating and Main-tenance Instructions. B&S recommends thatyou retain all your receipts covering mainte-nance on your small off-road engine, but B&Scannot deny warranty solely for the lack of re-ceipts or for your failure to ensure the perfor-mance of all scheduled maintenance.

As the small off-road engine owner, you shouldhowever be aware that B&S may deny you war-ranty coverage if your small off-road engine or apart has failed due to abuse, neglect, impropermaintenance or unapproved modifications.You are responsible for presenting your smalloff-road engine to an Authorized B&S ServiceDealer as soon as a problem exists.

The undisputed warranty repairs should becompleted in a reasonable amount of time, notto exceed 30 days.If you have any questions regarding your war-ranty rights and responsibilities, you should con-tact a B&S Service Representative at1-414-259-5262.The emission warranty is a defects warranty.Defects are judged on normal engine perfor-mance. The warranty is not related to an in-useemission test.

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The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.1. Warranted Parts

Coverage under this warranty extends onlyto the parts listed below (the emission con-trol systems parts) to the extent these partswere present on the engine purchased.a. Fuel Metering System

• Cold start enrichment system• Carburetor and internal parts• Fuel Pump

b. Air Induction System• Air cleaner• Intake manifold

c. Ignition System• Spark plug(s)• Magneto ignition system

d. Catalyst System• Catalytic converter• Exhaust manifold• Air injection system, Pulse valve

e. Miscellaneous Items• Vacuum, temperature, position,

time sensitive valvesand switches

• Connectors and assemblies

2. Length of CoverageB&S warrants to the initial owner and eachsubsequent purchaser that the WarrantedParts shall be free from defects in materialsand workmanship which caused the failureof the Warranted Parts for a period of twoyears from the date the engine is delivered toa retail purchaser.

3. No ChargeRepair or replacement of any WarrantedPart will be performed at no charge to theowner, including diagnostic labor whichleads to the determination that a WarrantedPart is defective, if the diagnostic work isperformed at an Authorized B&S ServiceDealer. For emissions warranty servicecontact your nearest Authorized B&S Ser-vice Dealer as listed in the �Yellow Pages�under �Engines, Gasoline,� �Gasoline En-gines,� �Lawn Mowers,� or similar category.

4. Claims and Coverage ExclusionsWarranty claims shall be filed in accordancewith the provisions of the B&S Engine War-ranty Policy. Warranty coverage shall be ex-cluded for failures of Warranted Parts whichare not original B&S parts or because ofabuse, neglect or improper maintenance as

set forth in the B&S Engine Warranty Policy.B&S is not liable to cover failures of War-ranted Parts caused by the use of add-on,non-original, or modified parts.

5. MaintenanceAny Warranted Part which is not scheduledfor replacement as required maintenance orwhich is scheduled only for regular inspec-tion to the effect of �repair or replace as nec-essary� shall be warranted as to defects forthe warranty period. Any Warranted Partwhich is scheduled for replacement as re-quired maintenance shall be warranted as todefects only for the period of time up to thefirst scheduled replacement for that part. Anyreplacement part that is equivalent in perfor-mance and durability may be used in the per-formance of any maintenance or repairs.The owner is responsible for the perfor-mance of all required maintenance, as de-fined in the B&S Operating and MaintenanceInstructions.

6. Consequential CoverageCoverage hereunder shall extend to the fail-ure of any engine components caused bythe failure of any Warranted Part still underwarranty.

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6,325,0366,284,1236,260,5296,230,6786,202,6166,116,212

6,077,0636,064,0276,014,8085,894,7155,852,9515,823,153

5,819,5135,813,3845,765,7135,645,0255,642,7015,619,845

5,606,9485,606,8515,548,9555,546,9015,503,1255,501,203

5,497,6795,320,7955,271,3635,269,7135,265,7005,243,878

5,235,9435,197,4255,197,4225,191,8645,188,0695,186,142

5,138,9965,086,8905,070,8295,058,5445,040,6445,009,208

4,996,9564,977,8794,971,2194,895,1194,819,5934,719,682

4,633,5564,630,4984,522,0804,520,2884,512,4994,453,507

4,430,984 DES. 308,871DES. 308,872DES. 309,457DES. 356,951DES. 361,771DES. 375,963


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