Industrial Planning v20910

POLYTECHNIC UNIVERSITY OF THE PHILIPPINESCollege of Architecture and Fine Arts

Sta.Mesa Manila

INDUSTRIAL PLANNING DESIGN STANDARDS & GUIDELINES

DELA CRUZ, MA.GINELLI D.C.FORONDA, EMMAN A.VASQUEZ, JEMARIE S.

VASQUEZ, REYMHAR V.

BSARCH 5-2D

ARCHT. REY S. GABITAN

INDUSTRIAL PLANNINGDEFENITION

&CLASSIFICATION

INDUSTRIAL SUBDIVISIONA track of land partitioned into lots for sale or lease to establishments engaged primarily in industrial production and services.The degree of the development may be limited to the provision of the utilities and allocation of areas for industrial buildings, facilities and amenities.

INDUSTRIAL PLOTAlso called “factory plot”, an allocated lot within industrial subdivision intended for industrial or factory used and where such factory is located

INDUSTRIAL ESTATEA form of industrial subdivision characterized by three basic features:

1. It is developed according to a comprehensive plan2.Continuing management of the entire area is left to a single controlling body3.Screening industries is undertaken prior to development.

INDUSTRIAL CLASSIFICATION

LIGHT INDUSTRIALNon-pollutive, non-hazardous industries Customary support facilities for industries such as housing, community, utilities, and servicesBuilding/structure with lesser negative environmental impactCharacterized mainly as low rise but sprawling building

Example:-ice plants/cold storage-power plants (thermal, hydro or geothermal)-pumping plants-factories & workshop using incombustible or non-explosive materials

MEDIUM INDUSTRIALStorage and hazardous industrialPollutive/non-hazardous industries and pollutive/hazardous industries only.A medium industrial use or occupancy, characterized mainly as low rise but sprawling building for medium intensity manufacturing or production activities.

MEDIUM INDUSTRIAL DISTRIBUTIONMedium Industrial which shall include storage and handling of hazardous and highly flammable materials

Example:-storage tanks, building for storing gasoline,etc.-Armories, arsenals, munitions factories-match and fireworks factories-plastics processing plants-all type of large complexes for public utilities

Medium Industrial which shall include storage and handling of hazardous and flammable materials

Example:-dry cleaning plants using flammable liquids-paint stores with bulk handling-paint shops with spray painting rooms-sign and billboard painting shops

Medium industrial buildings for wood working activities, paper cardboard manufacturers, textile and garments factories

Example:-wood working establishments-planning mills and sawmills-textile and fiber spinning mills -grain and cement silos-garment and undergarment factories

Medium Industrial for repair garages and engine manufacturers

Example:-repair garages and shops-factories for engines and turbines and

attached testing facilities

Medium industrial for aircraft facilitiesExample:-Hangars-manufacturers and assembly plants of

aircraft engines-Repairs and testing shops for aircraft

engines and parts

CLASSIFICATION OF INDUSTRIES 1. ACCORDING TO RESOURCE •Resource-Oriented Industries. These are characterized by the large proportion of raw materials value to total production value. They are located in areas where resourcesare available, thus minimizing added cost to the transportation of raw materials. •Market-Oriented Industries. These include processing which usually adds bulk and weight to the products. Hence,distribution costs and other related problems are minimizedif they are located near marketing centers. •Footloose Industries. These industries are second-stageusers where processing cost of materials count more than transfer costs. Thus, they are located where their linkages are greatest.

2. ACCORDING TO CAPITALIZATION  Cottage Industry. An activity with total assets not exceeding P500,000.  Small Scale Industries. Total assets should be P500,000 to P5,000,000.  Medium Scale Industries. Total assets should be P5,000,000 to P20,000,000.  Large Scale Industries. Total assets should be over P20 million.

3. ACCORDING TO HAZARD/RISKS  Hazardous Industries. These are fire and health hazards. Non-hazardous industries discharge negligible amounts of combustible or toxic wastes.  Pollutant Industries. These industries discharge large amounts of air, water or solid pollutants. Pollutant industries emit little or negligible amounts of these pollutants. Light. Non-pollutive / non-hazardous; non-pollutive / hazardous Medium. Pollutive / non-hazardous; pollutive / hazardous Heavy. Highly pollutive / non-hazardous; highly pollutive / hazardous; highly pollutive / extremely hazardous

4. ACCORDING TO EMPLOYMENT SIZE  Cottage Industries. Industries with an employment of less than 10 workers.  Small Scale Industries. Industries with 10 to 99 employees.  Medium Scale Industries. Industries with 100 to 199 employees.  Large Scale Industries. Industries with 200 or more employees

INDUSTRIAL PLANNINGSITE

CONSIDERATIONSAND

GUIDELINES

SITE CRITERIA- Shall be located in areas classified as based on

site inspection guidelines issued by the commission

SITE SELECTION CRITERIA- PHYSICAL - UTILITIES

- ECONOMIC - LOCAL LIVING FACILITIES

- LEGAL ASPECT - LOCAL EDUCATION

- SOURCE OF MATERIALS - ACCESSIBILITY

- CLIMATE - POPULATION GROWTH

- LAND TOPOGRAPHY - SOIL CONDITION

- SOURCE OF MATERIALS

SITE PLANNING CONSIDERATION

LAND ALLOCATION- Allocation of land shall be based on the needs

of prospective clients or tenants and the provision of minimum facilities/utilities

LAND REGULATION- Type and mixture of industrial activities to be undertaken including the bulk and height of the building to be establish in the site

-The regulation would be in conformity with the existing zoning regulations and other pertinent laws

PLOTS- Minimum plot size shall be 500 square meters- The length and width of plot shall be adequate to

provide off-street service and parking facilities

- For Regular shaped plots, the plot frontage shall not be less than half the depth of the plot

- For Irregular Shaped plots, the minimum plot frontage shall be 10 meters and the depth shall not be more than thrice

- All plots shall front of the street

- If the plots contains an existing or proposed across highway, expressway or railroads, plots shall not front such transportation lines unless provided with a service road

INDUSTRIAL SITE DESIGN STANDARDS

BLOCKS- The length of the blocks shall not exceed 500 meters

-Each blocks shall be design to provide adequate spaces for buildings and accessories; convenient but economical access utility run and proper

circulation

SETBACKS- Minimum setbacks requirements and setbacks of the building from the property lines shall be in accordance with the National Building Code and the local zoning ordinance

.

EASEMENTIt shall be subject for public use as stipulated in

the implementing rules and regulations of water code.

- 3 METERS SETBACKS FOR URBAN USERS

- 20 METERS EASEMENTS FOR ALL AGRICULTURAL USES

- 40 METERS EASEMENTS FOR ALL FOREST USERS

BUFFERS-Buffers strips of at least 10 meters wide along the entire stretch of the subdivision where its abuts conflicting uses shall be maintained

-Such buffer strips may be in form of a perimeter road, parking area or preferably strip to planted trees.

ROADSIt shall be follow the hierarchal systems and shall be

classified as main, secondary and service, all of which shall be concrete pavements

-Main road shall have a minimum right-of-way of 20 meters, a 14 meters carriage way, 2 meters sidewalk and 1 meter planting strip both sides

- Secondary road shall have a minimum right-of-way of 17 meters, a 12 meters carriage way, 1.5 meters sidewalk and 1 meter planting strip both sides.

- Service road shall have a minimum right-of-way, a 7 meters carriage way, 1.5 meters sidewalk and 1 meter planting strip both sides.

PATHWAYSThe separation of pedestrian and vehicular

traffic shall be encourage.

-Pathways shall have a minimum width of 4 meters and shall paved to connect to the road network, factory buildings and facilities within the subdivisions.

ENTRANCE AND EXITS POINTS- It shall be strategically for security and

emergency considerationPARKING,LOADING & UNLOADING AREAS

- Land shall be allocated for off-street loading and unloading. Loading and Unloading bays shall be located as to cause minimum traffic obstruction on the road

PHYSICAL DESIGN GUIDELINES1. For parking in front and one side of the building, provide 12.00 to 15.00 m for the delivery and parking stalls.

2. If parking is allowed both sides of the driveway, provide 18.00 to 20.00 m space

3. Warehousing operation can be successful with 26 meters of truck docking and maneuvering depths

4. For parking and landscaping of one aisle and parking stall on either side,23.0 meters will be sufficient

5. The ratio of parking spaces required for building is proportional to the number of employees commuting habits

7. Building coverage above 50% can be allotted for warehouses while offices and light manufacturing with ample parking space requires 30% of building area coverage.

SERVICES/UTILITIES

WATER SUPPLY SYSTEM- It shall be connected to an approved public or

community water supply system provided such connection would not be prejudicial to the needs of the locality.

- If the pressure of delivery is insufficient to allow distribution, the owner shall develop additional source of water supply in accordance with the rules and regulations of the local utilities company

- The water requirements shall depend on the type and number of industries as well as on the number of

workers/population

- The owner shall provide water for industrial use equal to a minimum of 85 cubic meters per day per hectare

and 75 liters per capita per day for domestic consumption

-

- When connection to public water supply system is not possible or inadequate, a centralized water supply system shall be provided.

- For the site using pumps, the pump capacity and the number of deepwell pumps should be adequate relative to the water requirements

STORM DRAINAGE SYSTEM-The site shall connect to the existing drainage line or water body.

- In the absence of drainage system, the owner shall provide a drainfield within the site

WASTE DISPOSAL SYSTEM

1.INDUSTRIAL WASTESDisposal of industrial waste shall be governed by pertinent

rules and regulations of NPCC and MOH

2. SEWAGE DISPOSALIt shall connect to an approved public sewerage system.

Where a public sewerage system is not available, the owner shall provide its own system subject to the requirements which NPCC and MOH shall prescribed

3. SOLID WASTE DISPOSALThe owner shall establish linkage with the local

government for the inclusion of the subdivision in the municipal waste disposal system or shall adopt its own system subject to pertinent rules and regulation of local government.

POWER SUPPLY AND COMMUNICATION SYSTEMA power supply system shall be put up by the owner , ensuring the availability to each lot, in accordance with the requirements of the local utility company in the area.

FACILITIES AND AMENITIES- The owner shall allocate spaces for facilities

necessary for the well being of the workers, the area of which shall be based either on the subdivision scale or area or on the projected number of the employees.

- Project with a minimum of 20 plots shall allocate an area equivalent of a 1% of gross area for

administration. The vacant portion shall be reserve for emergency use and other amenities

INDUSTRIAL BUILDING DESIGN

CONSIDERATIONS AND

GUIDELINES

INDUSTRIAL BUILDING CONSIDERATIONS AND GUIDELINESThe consultant must be well informed of the kind of products to be manufactured, the volume produced, and other information relative to the production and manner of processing.

Management considers the need on a long range plan, not just for immediate needs only. The entire plant site are laid out for at least 20 to 25 years duration with the particular building structures built to serve only the needs for the next five years.

After the selection of the site, the initial breakdown of area allocation for buildings include:

1.ADMINISTRATION OFFICES-It pertains to the management of the building

2.EMPLOYEES FACILITIES-It pertains to the workers amenities and should be near the working space for accessibility.

3.RESEARCH AND CONTROL-It pertains to the development of the facilities

4.MANUFACTURING-It pertains to production and processing

5.WAREHOUSING-It pertains to the storage handling of materials and product

5. INTERNAL ENGINEERING-adequate spaces for mechanical and electrical installations are the primary consideration in

industrial design.6. EXTERNAL ENGINEERING

-It refers to all outside utilities and storage facilities needed for a plant to operate efficiently. It includes the following:

-parking space-truck docks-tank farms-sewage disposal plant-electrical transformer-pumping station-water storage facilities

PRODUCTION AND PROCESSING

A plant can be designed under two different concepts depending upon the kinds and number of products

1. production layout could be linear2.processing layout is parallel.

PLANNING CRITERIA FOR PRODUCTION EVALUATION1. Easy and smooth flow of materials2. Flexible to rearrangement3. Room for expansions4. Easy movements of personnel5. Ease of supervision6. Minimum initial investment.

PRODUCTION AND PROCESSING LAYOUT

INDUSTRIAL BUILDING DESIGN CONSIDERATION S INCLUDES THE FOLLOWING:

1.GENERAL /SPECIAL PURPOSE BUILDING-less initial cost and can be sold later for profit-frequently changing products, materials, machinery and equipments process- fast of getting the layout into production

2.SINGLE OR MULTI-STORY CONSTRUCTION -when products are large and heavy-when weight of equipment impose greater load on floor-large items that requires unobstructed space-lower cost of land-land is available for expansions- construction time is limited- frequent changes in layout are anticipated

3.SHAPE OF BUILDINGBuilding Shape is governed by the following conditions:

1. when changes in design production is frequent2. when the process in improvement is frequent3.when layout rearrangement is frequent4. when restrictions on materials is desired

4. TYPES OF WINDOWSFactors where windows may affect the layout

1.brightness or glare2.orientation of the sun3.effects of sunlight to personnel or materials4.windows not resistant to wind, shock, fire, acids & rust5. access fro repair, washing and cleaning

5.KINDS OF FLOORFloor characteristics desired in a factory are the ff:

1. have the same level for various buildings2. strong enough to sustain machineries and

equipment3.made from inexpensive materials4. not slippery under any condition5.noiseless, sound absorbing6.not affected by temperature change and humidity 7.odorless, sanitary and easily cleaned8. will dissipate static electricity and is non-

sparkling when struck

6.WALLS AND COLUMNSThe type and conditions of the roof is related to

natural light, heat condition, and dust accumulation. Thre are plants that suspend materials handling equipment, service pipe or wiring. Roof structural design therefore, must anticipate either condition.

7.TYPES OF ROOF AND CELINGThe type and conditions of the roof is related to

natural light, heat condition, and dust accumulation. There are plants that suspend materials handling equipment, service pipe or wiring. Roof structural design thereforee, must anticipate either condition.

GENERALLY RECOMMENDED CEILING HEIGHTS

*other than lighting and springkler**air ducts, unit heater, conveyors etc.

TYPES OF PRODUCTION WITHOUT OVERHEAD INSTALLATION*

WITH OVERHEAD INSTALLATION**

Small product assembly on benches, offices

Large product assemblyFloor or floor fixtures

Small product forming

Large product forming

3.00 to 5.50 m

Max.height of product +75%

Height of Machine +100%

Height of Machine + 125%

3.00 to 5.00 m

Max.height of product +125%

Height of Machine +150%

Height of Machine + 125%

..the end