Industrial Mobile Robots Safety Standard Update Mobile Robots Safety...Industrial Mobile Robots Safety Standard Update Michael Gerstenberger ... multipurpose manipulator, programmable

Industrial Mobile RobotsSafety Standard Update

Michael GerstenbergerChair

R15.08 Subcommittee

Outline

• Background

• Definitions and examples

• Existing standards

• Key questions/topics

• Participation

Speaker Background

• 31 years experience in robotics industry– GMF Robotics (now FANUC)

– KUKA Robotics

• Robot safety standards committees– RIA R15.06

– RIA R15.08 (chair)

– ISO TC 299/WG 3

– UL STP 1740

– CSA Z434

R15.08 Subcommittee Background

• Exploratory meeting 16Jul2015

• R15 Standards Approval Committee authorized formation of R15.08 6Nov2015

• R15.08 meeting #1 14-15Jul2016

• R15.08 meeting #2 21Oct2016

Outline

• Background

• Definitions and examples

• Existing standards

• Key questions/topics

• Participation

Definitions: Robot

• http://www.merriam-webster.com: a mechanism guided by automatic controls

• ISO 8373:2012: actuated mechanism programmable in two or more axes with a degree of autonomy, moving within its environment, to perform intended tasks

Definitions: Industrial Robot

ANSI/RIA R15.06-2012 (ISO 10218-1:2011): automatically controlled, reprogrammable multipurpose manipulator, programmable in three or more axes, which can be either fixed in place or mobile for use in industrial automation applications

Definitions: Robot

UL 1740: Automatically controlled, reprogrammable multipurpose machine, programmable in several degrees of freedom, which can be either fixed in place or mobile

Examples

Source: National Institute of Standards and Technology

Examples

Source: KUKA Laboratories, GmbHhttps://commons.wikimedia.org/wiki/File:KUKA_omniRob.jpg

Examples

Source: KUKA Roboticshttps://www.youtube.com/watch?v=p6NwH3G0V6Y

Examples

Source: Boston Dynamicshttps://www.youtube.com/watch?v=rVlhMGQgDkY

Examples

Source: https://www.youtube.com/watch?v=iyZE0psQsX0

Outline

• Background

• Definitions and examples

• Existing standards

• Key questions/topics

• Participation

Existing Standards

ANSI/RIA R15.06-2012 (ISO 10218-1:2011)– 3.10 Industrial robot, NOTE 3 – The following devices

are considered industrial robots for the purpose of this standard:• …

• the manipulating portions of mobile robots

• …

Existing Standards

B56.5 Safety Standard for Automatic Guided Industrial Vehicles and Automated Functions of Manned Industrial Vehicles

– Doesn’t address the hazards typically present with an industrial robot

– Language tailored to vehicles that follow a prescribed path

Existing Standards

• EN 1525 Safety of industrial trucks. Driverless trucks and their systems

• EN1526 Safety of industrial trucks. Additional requirements for automated functions on trucks

• ISO 3691-4 Driverless industrial trucks and their systems (Committee draft)

Existing Standards

ISO 13482:2014 Safety requirements for personal care robots

– Type 1.2: Mobile servant robot with manipulator

– Specifically excludes industrial robots

Existing Standards

ISO TS 15066:2016 Robots and Robotic Devices – Collaborative Robots

– Safety-rated monitored stop

– Hand-guiding

– Speed and separation monitoring

– Power and force limiting

– Silent on the topic of mobility

Existing Standards: NIST Report

https://www.nist.gov/node/578191

Towards Mobile Manipulator Safety Standards (Marvel & Bostelman, NIST, October 2013)

– Gaps

– Differences• Definitions

• Requirements

Outline

• Background

• Definitions and examples

• Existing standards

• Key questions/topics

• Participation

Key Issues: Safety Strategies

• Traditional industrial robot safety– Separation of operator from hazards

– Fencing, light curtains

• AGV safety– Well-defined paths

– Awareness means

– Bumpers, scanners

– Training

Key Issues

• Mobility

• Integrated vs. isolated controllers

• Requirements– Components

– Interfaces

– System

Key Questions

• New standard vs. modifications to existing standards

• Framework for decision

Key Questions: Scope

• What is “industrial”?– Manufacturing only?– Distribution?– Commercial?

• Mobility environment– Airborne– Waterborne (on/under)– Indoor/outdoor

• Mobility modality– Wheels– Tracks– Legs

Key Questions: HRI

• How to deal with human-robot interaction

• Trained personnel vs. “the public”– Grocery stores

– Stockroom vs. stocking shelves

– Hospitals

Key Questions: Safety Performance

• Industrial robots– PL d with structure category 3

– SIL 2 with hardware fault tolerance 1

• Personal care robots– PL d (no structure specified)

– Lower PL for small and slow and light and no arm

• AGVs– Safety performance not specified in B56.5

Key Questions: Error Recovery

• Per R15.06, violation of the safeguarded space requires restart from outside cell

• Per B56.5, automatic restart after obstacle removed

Key Questions: Stability

• Static load due to arm position

• Dynamic load due to arm motion

• Legs, 2 wheels (Segway), 1 wheel (Ballbot)

Strategies

Framework for decision on new standard vs. revising related standards

– Committee members reviewing related standards

– May consider workload of committees responsible for related standards

– Related standards: base of people familiar with requirements vs.

– New standard: one stop shop for requirements

Strategies

• Use profiles, e.g.– Material handling with load/unload

– Processing large parts

• Simultaneous vs. independent motion– Arm only moves when base doesn’t

– Coordinated arm/base motion

Strategies

• Separate manufacturer requirements from integrator/user requirements– Similar to R15.06-2012, B56.5

– Alternatively, base/arm requirements

• Equipment span of control– Common controller for arm and base

– Separate controllers; communication & interface requirements

Outline

• Background

• Definitions and examples

• Existing standards

• Key questions/topics

• Participation

Participation

• RIA standards development open to all interested parties

• Contact:– Carole Franklin, RIA Director of Standards

Development

– [email protected]

Contact Information

Michael Gerstenberger

Chair

R15.08 Drafting SubcommitteeMountain View, California USA

Telephone: +1 (650) 762-6890

[email protected]