Industrial Engineer in Manufacturing

8/18/2019 Industrial Engineer in Manufacturing

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Industrial Engineers

in Manufacturing

Industrial Engineers

in Manufacturing

John M. Usher


2/26

Elements of aManufacturing

Business


3/26

Sales & Marketing

New Products Identify the needs of the

customers Specify product attributes

based on customersurveys

Estimate the potential for anew products success

E!isting Products Provide feedback on the

customers evaluation ofe!isting products


4/26

Elements of theManufacturing

Business

Sales &

Mkt’g

Sales &

Mkt’g


5/26

"esign

#unctions$ "evelopment of alternatives %nalysis of alternative

eview' evaluation' and selection "ocumenting the selected design etrieval and modi(cation

)omputeri*ed design tools$ )omputer aided design +)%",

epresentation +graphical'numerical' symbolic,

"ocumentation and storage-

)omputer aided engineering+)%E, #inite element modeling & analysis .inematics /hermal testing Simulation


6/26


Business

Sales &

Mkt’g

Sales &

Mkt’gDesign

Eng.

Design

Eng.

CAD/CAE

GT


7/26

ManufacturingEngineering

0iven the product design'determine$

12ow can we best

manufacture a high 3ualityproduct economically45

#unctions$ Process Planning

Process "evelopment


8/26


Process Planning

6 translatethe design into a set of

manufacturing instructions #unctions$ Process selection 7peration selection 8ig & (!ture selection

Machine selection Parameter determination N) program generation )ost estimation

%pproaches$ Manual )omputer6%ided +)%PP,

9ariant 0enerative


9/26


Process "evelopment "evelop and enhance

manufacturing processes Specify and design

automated systems /ransfer lines %ssembly systems Material transport mechanisms

E!plore new technology Machining centers apid prototyping New processing technology

#acility layout Material :ow and handling


10/26


Business

Sales &

Mkt’g

Sales &

Mkt’gDesign

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.

CAD/CAE

GT

CAPP

GT


11/26

Production Planning& )ontrol

/o devise a plan for themanufacture of each product-

/his plan speci(es$ 2ow much to manufacture-

;hen to begin the manufactureof each component-

#actors which complicate thisprocess$ E


12/26


Business

Sales &

Mkt’g

Sales &

Mkt’gDesign

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan.

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII


13/26

Manufacturing

)oncerned with the actual productionof the components and end6products-

/ypes$

Mass

ProductionBatch

Production

Job-Shop

Production

Volume

Product Variety


14/26

%nalysis and improvement ofprocesses

Production rate E=ciency >ine balancing Ergonomics

Implementation and use oftechnologies$ )N) machines obotics Sensor technology

Machine vision %utomatic I"

Mississippi State University

Manufacturing


15/26


Business

Sales &

Mkt’g

Sales &

Mkt’gDesign

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan. MG.MG.

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII

C!C

MS

Ro"oti#s


16/26

/est & Inspection

Manual vs- %utomated 0auges' etc-

)%/?)%I Placement

7


17/26


Business

Sales &

Mkt’g

Sales &

Mkt’gDesign

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan. MG.MG. Test &

Ins$.

Test &

Ins$.

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII

C!C

MS

Ro"oti#s

CAT

CAI


18/26

"istribution

)oncerned with establishingthe best methods to

economically deliverproducts to the customers- #actors$

Meet demand 3uantities Meet demand schedules Minimi*e cost

"esign and analy*edistribution systems usingtools learned in classes$ 7perations esearch >inear Programming Systems Simulation


19/26


Business

Sales &

Mkt’g

Sales &

Mkt’g%are.

Distri".

%are.

Distri".Design

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan. MG.MG. Test &

Ins$.

Test &

Ins$.

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII

C!C

MS

Ro"oti#s

CAT

CAI

AS/R


20/26


Business

Sales &

Mkt’g

Sales &

Mkt’g%are.

Distri".

%are.

Distri".Design

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan. MG.MG. Test &

Ins$.

Test &

Ins$.

Pur#.Pur#. 'endors'endors

inan#e

(udget

A##t’g

inan#e

(udget

A##t’g

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII

C!C

MS

Ro"oti#s

CAT

CAI

AS/RS

* Turner, et al., Introduction to Industrial and Systems Engineering, Prentice-Hall, 1993.


21/26

Extra slides to

ollo!


22/26


Business

Sales &

Mkt’g

Sales &

Mkt’g%are.

Distri".

%are.

Distri".Design

Eng.

Design

Eng.Manuf.

Eng.

Manuf.

Eng.Prodn.

Plan.

Prodn.

Plan. MG.MG. Test &

Ins$.

Test &

Ins$.

Pur#.Pur#. 'endors'endors

inan#e

(udget

A##t’g

inan#e

(udget

A##t’g

CAD/CAE

GT

CAPP

GT

MRP

JIT

MRPII

C!C

MS

Ro"oti#s

CAT

CAI

AS/RS

CAM

CIM

CIE

* Turner, et al., Introduction to Industrial and Systems Engineering, Prentice-Hall, 1993.


23/26

Production Planning& )ontrol

)omponents$ #orecasting

Predict future demand

%ggregate Planning "etermine timing of productionbased on availability of resources

Master Schedule Speci(es how much to produce and

when for each end6product-

Material e3uirements Planning+MP, 2ow much and when for every

component within each end6product

)apacity e3uirements Planning+)P, %re su=cient resources available

Scheduling %ctual production of each

component


24/26

)omputerIntegratedManufacturing

"#I$ is a management %rogram or t&e intelligent

integration and automation o a manuacturing

enter%rise using inormation tec&nology and systems

engineering to meet t&e strategic needs o t&e

'usiness."

* CIM Council of the Aerospace Sector of Allied Signal Corp.

#I$

(usiness

Systems

Engineering

Systems

Production

Systems

Human

)esource

Systems

ata+Inormation

$anagement #ommunication


25/26

)omputerIntegratedManufacturing Concept

) 'ision* single +ie, of te #o-$anits $ur$ose and goals.

) Integration* saring infor-ation ona #o-$an0,ide "asis.

1 Single +ie, of $rodu#t data

1 A##ess to ti-el and a##urate data

) I-$ro+e-ent* #ontinuousl stri+ingto rea# goals troug a #on#ertedeffort of te e-$loees in ea# ofte fun#tional areas of te #o-$an.


26/26

)%"?)%M %ctivitiesin a Production)ycle

CAD

Sste-s

CAPP

Sste-s

CAM

Sste-s

Engineering

Data (ase

Produ#tion

Data (ase

Preli-inar Design

Drafting

Design Analsis

Modeling

Si-ulationTesting

(ill of Materials

1 Pro#ess $lanning1 Code and Classif1 Grou$ Te#nolog1 Metods & stds.

1 Esti-ating ti-es &#osts

1 Generate !C #ode

1 Produ#tion Planning1 !C Tools1 !C Code Generation1 a#tor Controls

1 Asse-"l1 Material 2andling1 Test/Ins$e#tion

Industrial Engineer in Manufacturing

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