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December 2013 N Mohan India Footwear Update December 2013
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Page 1: India Footwear Update - FDRAfdra.org/wp-content/uploads/2014/03/India_Sourcing-and-Retail... · • Tax structures, etc.. ... 2012-13 (Prov) 17 ... Bangladesh 26 . Our Tannery at

December 2013 N Mohan

!India Footwear Update!

December 2013

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Contents!1.  Overview of Indian Economy

2.  Status of Indian Footwear & Leather Industry

3.  History of The Tata Group & Tata International

4.  Tata International: Current Business Update

5.  Appendix

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Indian Economy!Overview"

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Overview!!

01

Domestic economic activities have been weak due to internal challenges that have compromised the economy’s ability to grow. India’s economic performance has been weaker than expected due to:

•  High inflation •  Rising fiscal and trade deficits; infrastructural deficits •  Depreciating currency •  Cost of production due to high cost of imported raw materials •  Tax structures, etc..

Sector specific growth remained modest in the first quarter of the fiscal year:

•  Industrial production declined by 4.5% •  Mining growth declined by 4.6% •  Manufacturing declined by 1.2% •  Electricity production grew by 3.5%

Exports are forecasted to benefit from a weaker currency.

Source: Deloitte

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Brazil (BRL/US$)

China (CNY/US$)

India (INR/US$)

Japan (JPY/US$)

Russia (RUB/US$)

.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

110.0

2013 2014 f 2015 f 2016 f 2017 f 2018 f 2019 f 2020 f 2021 f 2022 f 2023 f

Curr

ency

vs.

US$

Exchange Rates 10 year Forecasts: Currencies vs. US dollar

Source: Business Monitor International - forecasts

02

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GDP: Real GDP growth, % change y-o-y 10 year Forecasts: 2013-2023

Brazil

China

UK

India

Japan

Russia

US

0

1

2

3

4

5

6

7

8

2013 2014 f 2015 f 2016 f 2017 f 2018 f 2019 f 2020 f 2021 f 2022 f 2023 f

% c

hang

e

Source: Business Monitor International - forecasts

03

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Status Update:!Indian Leather "& "Footwear Industry"!

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Indian Footwear Market Overview!!2nd largest global producer of footwear after China;

3rd largest market, worth US$ 3.94 billion

13% of global footwear production of 16 billion pairs

India produces 2065 million pairs of different categories

Leather footwear - 909 million pairs

Leather shoe uppers - 100 million pairs

Non-leather footwear - 1056 million pairs

India exports about 115 million pairs

95% of production goes to meet India’s domestic demand

Source: Business Monitor International – forecasts

1.10 million are engaged in the footwear manufacturing industry 

04

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CHENNAI RANIPET AMBUR

JALANDHAR KARNAL

LUDHIANA FARIDABAD SONEPAT

AGRA DELHI

KANPUR

MUMBAI PUNE

KOLKATA

CACICUT ERNAKULAM

Source: Council for Leather Exports; Government of India

05 India Leather Hubs

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Indian Footwear Market will be worth US$ 6.89 billion by 2015

Organized 80%

Organized 5%

Unorganized 20%

Unorganized 95%

Globally India

Global Footwear

Indian Footwear

Market size US$ 181.9 b US$ 3.94 b

CAGR 5% 15%

Mens 58% Ladies

13%

Children 29%

Volume share in footwear

Casuals 61%

Mass 22%

Premium Leather

7%

Premium Non-

Leather 3%

Sports 7%

Segments in Footwear

06

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PUMA NIKE

ADIDAS

ACTION, LIBERTY, NIKE, ADIDAS

BATA, ACTION, LIBERTY, NIKE, ADIDAS, RELAXO

BATA, ACTION, RELAXO

Companies Targeting Consumers Based on Income Per Annum

RICH

UPPER MIDDLE CLASS

LOWER MIDDLE CLASS

LOWER INCOME GROUP

07

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Outside Food 5%

Leisure, 1.20%

Entertainment 3.40%

Clothing & Fashion Accessories

9.90%

Jewellery 5.20% Watches, 0.30%

Footwear, 1.20% Health & Beauty,

0.30% Pharma 3.70%

Consumer Durables 4.30%

Mobiles 2%

Furnishings 3.40%

Food & Grocery, 59.90%

Indian Retail Sector!Market size INR 13.3 Trillion

08

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Out-of-Home Food, 7.3%

Leisure, 2.8%

Entertainment 3.1%

Clothing & Fashion

Accessories, 38.1%

Jewellery 2.9%

Watches 2.7%

Footwear 9.9% Health &

Beauty 0.8%

Pharma 2.0%

Consumer Durables, 9.1%

Mobiles 3.4%

Furnishings 6.4%

Food & Grocery,

11.5%

Organized Retail Sector!Market size INR 0.78 Trillion

Bata, Liberty, Adidas, Metro Increase in consumer spending, modern lifestyle

Smal l cottage industry based manufacturers C o n s u m e r b e h a v i o u r shifting

Organized Sector

Unorganized Sector

CONSUMER BEHAVIOUR

09

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India’s Footwear!Export Growth

119.72

443.85 655.35

2077.27

0

500

1000

1500

2000

2500

1981-82 1991-92 2001-02 2011-12

Valu

e in

Mill

ion

$

10

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CONSUMPTION PRODUCTION SOURCING

•  Increasing  disposable  income  and  number  of  middleclass  households  

•  Growing  fashion  consciousness  

•  Increasing  number  of  working  women  

•  Increasing  penetra8on  in  Tier  II  and  Tier  III  ci8es  

•  Online  availability  

•  Low-­‐cost  produc8on  •  Abundance  of  raw  

material  •  Skilled  manpower  •  Government  ini8a8ves  

boos8ng  the  industry  •  High  export  poten8al  

•  Major  supplier  of  medium  and  low  priced  footwear.    

•  Several  footwear  majors  source  parts  of  their  produc8on  and  purchase  from  India.    

•  Global  brands  such  as  Florsheim,  Bush,  Gabor,  Clarks,  Reebok,  Deichmann,  Elefanten,  Salamander,  etc..  are  manufactured  under  license  in  India.  

India Footwear !Growth Drivers

11

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Brands Sourced from India 12

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Tata Group !&!Tata International Ltd.!!

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TATA Group!

13

Leadership with Trust

11th among the world's most reputable companies - Reputation Institute USA, 2009

39th among the world's top 500 most valuable brands - Brand Finance UK, 2013

Revenues of US$ 100.09 billion with 58% from overseas business

450,000 employees across 100 companies

7 business sectors, Presence in 80 countries

Two-thirds of the equity of Tata Sons, the promoter holding company, held by philanthropic trusts

$

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Incorporated in 1962

Premier Trading arm of the Tata Group

Operates across 5 business verticals in leather and leather products, metals trading, minerals trading, distribution, agri trading

Worldwide network for trading and distribution

7500+ employees worldwide

Company Profile – Tata International!

14

Drives customer focus and strategic partnerships

Delivering value to all stakeholders

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Subsidiaries Hong Kong, UAE, Singapore, Brazil, Cambodia, South Africa, Kenya, Uganda, Zambia, Ghana, Nigeria, Senegal, Mozambique, Tanzania, Malawi, Zimbabwe, Côte D' Ivories, Namibia, Mauritius Madagascar

Offices India, China, UK, Thailand, Myanmar, Portugal, Switzerland, Ethiopia, Vietnam, Poland, USA, Japan, South Korea, Italy, Netherlands, Indonesia, Spain, Russia, Taiwan

39+ Countries Emerging markets focused

Global Presence!

15

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LEATHER & LEATHER

PRODUCTS

Existing assets,

expertise and

investments

India - a focus

sourcing geography for global

brands

Only automotive

leather plant in

India

Large sourcing

opportunity in Africa

METALS TRADING

Focus on steel and metallics

Opportunity to build a globally relevant

scale

Increasing demand in

focus markets

Increase of profitability

through value

addition

MINERALS TRADING

Growth in demand of imported coal into

India

Growth in steel

production in India

Good sources in

focus geographies

DISTRIBUTION

Increases market value

addition through reach

Ability to offer

multiple products / develop multiple

businesses

Focus geographies

to invest and grow

Build multi brand

distribution platform

AGRI TRADE

New area to be explored

across select parts of the value

chain

Increasing emerging market demand

Focus on Africa and ASEAN as source

India food imports

Core Businesses of Tata International Ltd. ! 16

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At a glance Financials!

15%

29%

8%

34%

15%

Leather & Leather Products

Distribution

Minerals

Metals

Strategic investments

170

292

25

164

243

188

349

93

408

178

-

50

100

150

200

250

300

350

400

450

Leather & Leather Products

Distribution Minerals Metals Strategic Investments

2011-12

2012-13 (Prov)

17

Consolidated Sales Breakup Vertical-wise Turnover (USD Million)

Worldwide revenue of US$ 1.2 billion for FY 13

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LEATHER & LEATHER PRODUCTS

FOOTWEAR FINISHED LEATHER

LEATHER GARMENTS

WOLVERINE

FASHION LEATHER

TRADING

SHOE MFG RETAIL

DEWAS

CHENNAI

BACHI

CALSEA

INDIA

PORTUGAL/EU-MOVE ON [Branded

Distribution/ Retail]

JV / Partnership with Global cos

MANUFACTURE

PERFORMANCE LEATHER

MANUFACTURE

CHINA

PORTUGAL

18

Page 24: India Footwear Update - FDRAfdra.org/wp-content/uploads/2014/03/India_Sourcing-and-Retail... · • Tax structures, etc.. ... 2012-13 (Prov) 17 ... Bangladesh 26 . Our Tannery at

TATA INTERNATIONAL LTD. !Footwear Business Updates

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•  Footwear Operations spread over China, India, Italy and Portugal • Working with Top Global Brands and Retailers • Design Studio in Italy and Portugal •  Footwear Design & Development Centre in China

Profile

•  Supplier to Global Brands & Retailers •  Support in Product Development •  Setting global quality standards •  Value proposition for sustainable customer relationship •  Control, Monitoring, Operations Management in Major Production Hubs •  Serious player and a partner for Global Organizations • One Stop Shop Model for Retailers •  Experience in servicing the Major Customer Base in Europe •  Leverage ‘Global Presence’ for becoming footwear Supply Chain Integrator

Key Competencies

Presence on a Global Scale 19

INDIA ITALY UK CHINA PORTUGAL

MANUFACTURING YES YES

DESIGN INPUTS YES YES YES YES YES

SUPPLY CHAIN OPERATIONS YES YES

MARKETING BASE YES YES YES

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Product Development Manufacturing & Supply Chain Marketing

6 Mn. pairs per annum of Footwear capacities

Capacities catering to 300 Styles

of customers

Global Customer Base

Product Development

Manufacturing & Supply Chain Marketing Acquisitions

Bachi Shoes- India Move on- Portugal

(Production Capacity 5 Million Pairs/annum)

500 customized Designs produced

per month

Value Proposition 20

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TIL Footwear Business India 21

STYLES LADIES FOOTWEAR MEN’S FOOTWEAR

DEWAS FOOTWEAR PLANT 1.2 MILLION PAIRS PER ANNUM

•  LADIES BOOTS •  BALLERINA AND •  MEN’S DRESS/CITY

SHOES

•  BATA EUROPE •  NEXT UK •  ALDO CANADA

THROUGH FENILI •  RSH AUSTRALIA

•  GEBRA-ALDI STORES •  BUGGATI

CHENNAI FOOTWEAR UNITS 1.3 MILLION PAIRS PER ANNUM

•  HIGH END MEN’S ELEGANT SHOES

•  MEN’S DRESS & MEN’S SMART CASUALS

•  MARKS & SPENCER •  ZARA •  MASSIMO DUTTI •  CLARKS •  WOLVERINE •  FLORSHEIM •  LLOYD •  SALAMANDER

CALSEA RANIPET 1 MILLION PAIRS PER ANNUM

•  LADIES COMFORT SHOES

•  SANDALS ON STITCH & TURN CONSTRUCTION

•  MARKS & SPENCER •  MOVE-ON •  AEROSOLES

BACHI SHOES 2.4 MILLION PAIRS PER ANNUM

•  CHILDREN SHOES •  STARTRITE •  STONES & BONES •  DEICHMANN •  LEGERO

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Children Shoes Bachi

22

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Ladies Shoes Dewas

23

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Men's Shoes Chennai

24

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Men's Shoes Chennai

24

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Tata International Ltd.!Finished Leather !

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TIL Finished Leather Spread Global Customer Base

Our product basket Our global customer base

Market spread – Germany, Italy, France, Spain, Portugal

Market spread – China, Taiwan, Vietnam, Korea, Australia, India

Market spread – US

USA Far East Europe

CUSTOMER  BASE  

25

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Finished Leather Strength

7 Mn. sq. ft. of finished leather for Footwear,

Upholstery and Sports Shoes per month

170,000 sq ft. Of Raw Material sourced

everyday

Over 250 product offerings & 120

satisfied customers

6-8 colours selected in MODEUROP in every

year

Only tannery in India, which produces Cow

patent leather

Produces 60 new products every year

Italian / European fashions are

simultaneously developed in India

Installed capacities of producing 50 samples

every day

Supply Chain Bases: Chennai (India) Kolkata/Kanpur

Pakistan China

Bangladesh

26

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Our Tannery at a Glance 27

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Tata USA!!

Our new Focus Market

Concentrate on a few ‘key customers’ and build

gradually on ‘economies of scale’

Open for ‘strategic partnerships’

Facilitate ‘tie ups’ with Key Manufacturers in India

Good reactions to our products & service

Full time ‘representative' in the USA – Jack Guze

28

Encouraging indications

Plans to start work with 2 customers next year

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Committed global corporate citizen

Beyond Business!

29

Community •  Scholarships •  Maintenance of public

parks, libraries •  Adoption of school

buildings •  Primary healthcare

support •  Societal impact through

Affirmative Action

Environment •  Eco friendly leather

Facilities •  Sophisticated effluent

treatment plant •  One of India’s largest

Solar thermal water heating systems

•  Promoting Bio diversity

Skills Training •  Industry

internships •  Technical Training

Empowerment •  Computer based

functional literacy for women

•  Training in shoemaking to underprivileged young women

•  Self-help groups (SHG’s) for Women

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Corporate Social Responsibility Initiatives Environment & Quality

ECO FRIENDLY LEATHER •  In house eco friendly leather manufacturing process has been

developed which is chrome free BIO- METHANATION PLANT

•  Implemented in house developed patented technology for gainful utilization of solid waste

ECO LABELING OF FINISHED LEATHER •  Eco Labeling of our finished leather has been Awarded by Bureau of

Indian Standards (BIS) •  Implemented to make our leather free from banned items like PCP,

formaldehyde, Azo dyes to meet the eco criteria

30

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Corporate Social Responsibility Initiatives Environment & Quality

ETP TREATMENT BY NEW PROCESS •  Process has been developed at pilot level for reducing chemical,

manpower & energy cost as well as sludge reduction.

SUBSTITUTION BY CHEAPER CHEMICALS •  Expensive & hazardous chemicals have been replaced with cheaper &

environment friendly chemicals. •  Chemicals from Waste Recycling

UP-GRADATION OF TECHNOLOGY •  Adopted Reverse Osmosis technology for further improving the effluent

treated water. •  Daily 200 M3 water as good as drinking water is supplied to boiler house.

31

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Tata Business Excellence Model (TBEM) Firmly committed to adoption and alignment of all processes in line with the Tata Business Excellence Model modeled after the Malcolm Baldridge Quality Award

Ensuring sustained value creation

32

Awards & Certifications Recipient of prestigious national and international awards and certifications for quality, sustainability projects and business performance. SA 8000, ISO 9001 and ISO 14000 certifications for plants and processes

Business Excellence!

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Appendix!!

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OUTLOOK   STRENGTHS   WEAKNESSES   OPPORTUNITIES   THREATS  

ECONOMIC  

•  Very large domestic market and demand are major drivers of economic growth.

•  Large supply of

inexpensive and skilled labour

•  Around half of the

population is under 25 years.

•  Despite rapid economic growth, India remains a poor country.

•  GDP per capita: India = 1/3rd of China.

•  Agriculture inefficient and poor monsoon rains slash rural incomes and consumption.

•  Chronic trade and fiscal deficits at historic highs.

•  Significant government spending on interest payments, salaries, pensions, etc., thereby limiting spending for infrastructural improvements.

•  Emerging middle class drives demand for new goods and services. A wealthier society, combined with tax reforms, would serve to boost revenue receipts, relieving fiscal pressure.

•  Implementation of tax reforms in the near future would help boost compliance, thereby raising government revenue.

•  India will benefit from the manufacturing boom in the coming years as Chinese labour costs rise aggressively.

•  Dependency on oil imports undermines trade balance making India vulnerable to energy price-driven

•  inflation.

•  Risk of environmental problems as air and water are heavily polluted, which raise questions about the sustainability of the economy's rapid growth.

BUSINESS ENVIRONMENT  

•  India, amongst the biggest recipients of FDI among emerging markets, with inflows of US$ 36.5bn in FY 12.

•  Inexpensive but skilled English-speaking labour force work for a fraction of the wages compared to other countries.

•  Despite excellence in sectors such as IT, etc.. overall literacy rates remain lower than in other key emerging market nations.

•  Inadequate infrastructure. Poor road conditions, congestions.

•  Red tapism and foreign investment restrictions and inflexible labour laws.

•  Poor protection of Intellectual property rights.

•  Liberalisation and deregulation could eenhance the competitiveness of local industry.

•  Ongoing infrastructure projects such as roads, railways and airports likely to provide opportunities for foreign investors.

•  Government eager to reform the banking sector to increase long-term financing, particularly for large infrastructure projects.

•  Bidding up of local wages in the outsourcing sector.

•  China, a major competitor for FDI flows into India.

•  Excessive bureaucracy and poor infrastructure in comparison with China.

•  Security issues.

SWOT Indian Economy

Source: Business Monitor International – BMI

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Long Term Political Rating

.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

Brazil China United Kingdom

India Japan Russia United States

.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

Brazil China United Kingdom

India Japan Russia United States

Long Term Economic Rating

.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

Brazil China United Kingdom

India Japan Russia United States

Business Environment Rating

BMI Ratings (2013)

Source: Business Monitor International – BMI calculations

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Brazil Brazil

China

China

UK

UK

Japan

Japan

Russia

Russia

US

US

-12.0

-7.0

-2.0

3.0

8.0

13.0 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022

LABOUR FORCE: Total Unemployment, % change y-o-y (10 year forecasts)

Source: Business Monitor International – forecasts

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10

20

30

40

50

60

70

80

90

Brazil China United Kingdom

India Japan Russia United States

Retail Business-Economic Rating (2013)

10

20

30

40

50

60

70

80

90

100

Brazil China United Kingdom

India Japan Russia United States

Retail Business-Economic Industry Risks (2013)

Retail Sector

Source: Business Monitor International – BMI calculations

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Quarterly data Q1 FY 13

Q4 FY 13

Q1 FY 14

Monthly average of Q2 FY 14

GDP, % y-o-y 5.4 4.8 4.4 Downside risk

Real private consumption expenditure, % y-o-y

4.3 3.8 1.6 Downside risk

Total fixed investment, % y-o-y -2.2 3.4 -1.2 No deterioration expected

Industrial production, % y-o-y -3.8 3.7 -4.5 2.1

CPI- inflation , % y-o-y 9.9 11 9.6 11.8

Trade balance, , % y-0-y -10.3 -9.6 -11.5 No deterioration expected

Quarterly data Q1 FY 14

Q4 FY 14

Q1 FY 15

Monthly average of Q2 FY 14

10 year yield % 8.7 7.9 7.5 8.4

INR / USD 49.9 54.1 56.7 63.3

Equity index, , % y-o-y -10 10.1 15.3 8.1

Fiscal Year data FY11 FY12 FY13 FY14

Fiscal deficit, % GDP -4.8 -5.7 -4.8 Downside risk

Current account deficit, % GDP -2.8 -4.2 -4.8 No deterioration expected

Source: RBI Bulletin, Press Information Bureau, Government of India; Bloomberg

Summary – Economic & Future Outlook

High risk

Medium risk

Low risk