Index: (click with mouse) Düker in general Preamble The complete product range –> Index Location plan Flag / Addresses FITTINGS AND VALVES We designed the electronic version of our product catalogue user-friendly. In addition to useful information you will find the complete product range of Düker “fittings and valves”. To see each detailed information, please click on the desired category within the index. To get back to the Index please click on the blue area (chapter) at the top margin. Fittings, Flanged pipes and Valves made of Ductile Cast Iron ( GGG ) http://www.dueker.de
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Fittings, flanged pipes and valves made of
ductile cast iron (GGG)
Index: (click with mouse)
Düker in general
Preamble
The complete product range –> Index
Location plan
Flag / Addresses
FITTINGS AND VALVES
We designed the electronic version of our product catalogue user-friendly.
In addition to useful information you will find the complete product range of Düker “fittings and valves”.
To see each detailed information, please click on the desired category within the index.
To get back to the Index please click on the blue area (chapter) at the top margin.
Fittings, Flanged pipes andValves made of Ductile Cast Iron ( GGG )
All rights reserved, including copying as a whole or in part.
Deviations in dimensions and weights and in the illustrations are possible. In the interest of technical progress, we reserve the right to implement changes and improvements to the products without previous announcement.
As early as in 1469, official documents mentioned a mine, which developed more or less continually into today’s company Düker.The foundry and enamelling works cover a production area of more than 80,000 square meters with approx. 650 employees.
At Laufach / Spessart and Karlstadt / Main, Düker manufactures products used in:
Drainage technology• Hubless drainage pipe systems• couplings for hubless drainage pipe systems Underground construction• flanged pressure pipes• fittings and• valves Chemical industry Acid-proof glass-lined … • pipes• valves • special valves and• columns Jobbing foundry• castings in small, medium and large series• various cast iron qualities (grey cast iron and spheroidal cast iron), raw and machined• various casting procedures (hand moulding, machine casting, centrifugal casting)
Back to summary
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How to find Düker …Back to summary
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4
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Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG)
Ductile cast iron (GGG) fittings and flanged pressure pipes
Ductile cast iron (GGG) valves
Accessories
Laying and assembly instructions
Contacts
Back to summaryWe keep on moving …
Dear customer, dear business friends,We are glad to present you the new edition of our product catalogue for fittings, flanged pipes and valves made of ductile cast iron for underground construction.In addition to quality and reliability as well as to the extension and specifying of our product range we always assist you with planning, service and individual customer care.You can always depend on Düker consultants, technicians and designing engineers regarding questions, particular tasks and demands. Of course we also appreciate your incitations and criticism.Demand us – give us a call !
Your Sales Department
Phone: +49 6093 87-560
Description Code Page
1 Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) 21
To page down within the categories please use the navigation bar of the acrobat-reader as well.
IndexIndex
Description Code Page
Single socket tees with spigot and socket branch B 84 Double flanged bends 90° Q 85 Double flanged duckfoot bends 90° N 86 Double flanged bends 45° FFK 45 87 Double flanged bends 30° FFK 30 88 Double flanged bends 22 1/2° FFK 22 89 Double flanged bends 11 1/4° FFK 11 90 All flanged tees T 91 – 96 Flanged tees with 45° flanged branch FFC 97 – 99 All flanged cross tees TT 100 – 102 Double flanged tapers concentric FFR 103 – 105 Double flanged tapers eccentric FFRe 106 – 108 Single flange bells 109 Blank flanges X 110 – 111 Blank flanges with tap hole XG 112 – 113 Pipe caps with TYTON® socket O 114 – 115 Conversion flanges 116 Flanged socket duckfoot bends 90° EN 117 Flanged socket duckfoot bends 90° with Novo sockets MMN / MMNR 118 Plugs for screw-gland and TYTON® sockets P 119 Screw rings for plugs 120 Screwed plugs for screw-gland socket PX 121 Double socket and double flanged hatchboxes: see sewage fittings programme
2.3 Special fittings 123 Single socket tees with 45° socket branch
with screw-gland sockets C Socket-spigot tapers with screw-gland socket R Flanged socket bends 90° with screw-gland socket EQ Fittings with Puddle Flanges 124 – 125
1514Description Code Page
2 Ductile cast iron (GGG) fittings and flanged pressure pipes 45 Inside and outside protection 47
Drilling saddle pieces with 90° branch with clay pipe socket SM 90 138 with 45° branch with clay pipe socket SM 45 139 with 90° branch with spigot for ductile iron pipe or for clay pipe SI 90 140 with 45° branch with spigot for ductile
iron pipe SI 45 141 TYTON® coupling MM 142 Spigot end branches 67° ICI 67 143 Double socket branch with TYTON® sockets, with 67°/45° branch with spigot for ductile iron pipe MMI 144 Double socket branch with TYTON® sockets, with 45° branch with clay pipe socket MMM 145 Pipe sealing cap with ventilation valve RVD 146 Manhole connection pieces with TYTON® socket SA 147 Double flanged hatchboxes 148 Double socket hatchboxes 149 Double socket tees with 45° socket branch MMC 150 – 151
Description Code Page
3 Ductile cast iron (GGG) valves
3.1 Gate valves Type 4004 with flanges 154 – 155 Type 2004 with flanges (short face-to-face length) 156 – 157 Type 4004 with Novo sockets 158 – 159 Type 4004 with Novo socket and spigot 160 – 161 Type 4004 with screw-gland sockets 162 – 163 Type 2004 with flange and screw-gland socket 164 – 165 (short face-to-face length) Type 4004 with PE welding studs 166 – 167 Type 4004 replacement and repair valve 168 – 169 with rotatable flanges Type 2004 replacement and repair valve 170 – 171 with rotatable flanges (short face-to-face length) Type 3004 with welding studs for steel pipes 172 – 173 Type 4004 with blow-off pipes and PE welding studs 174 – 175 Type 3004 with blow-off pipes and welding studs for steel pipes 176 – 177 Type 3004 with blow-off pipes and PE welding studs 178 – 179
3.2 Service connection valves Tapping valve TOP (top drilling) 180 – 181 Tapping valve TOPsi (horizontal drilling) 182 – 183 Tapping valve TOP with PE connection 184 – 185 Tapping clamps 186 Clapping bands 187 Type 1004 with internal thread 188 – 189 Type 1004 with PE welding studs 190 – 191 Type 1004 with flange and PE welding stud 192 – 193 Type 1004 with internal thread and PE welding stud 194 – 195 Gate valve combination Multi I 196 – 197
1716
IndexIndex
Description Code Page
3.6 Various Flap valves 226 – 227
4 Accessories 229 Laying tool for TYTON® or Novo sockets 231 Hook wrench for screw-gland joints 232 Operating keys for valves 233
5 Laying and assembly instructions 235
5.1 Laying instructions for thrust resisting joints Notes on DVGW standard GW 368 237 NOVO-SIT® 238 – 241 TYTON® SIT® 242 – 245 TYTON SIT PLUS® ( TSP® ) 246 – 251 Düker SMU 252 – 255 Düker SPEZIAL 256 – 259 NOVO-Grip® III 260 – 263
5.3 Assembly instructions for flanges 268 Assembly instructions for pressure pipes
and fittings with flanges 268 – 270
5.4 Assembly instructions for spot-drilling saddle pieces 271 Assembly instructions for spot-drilling saddle pieces 271 – 274
6 Contacts 275 – 277
1918Description Code Page
3.3 Hydrants Underground hydrants Type 304 design A 198 – 199 Type 305 design AD 200 – 201 Type 304 S design A 202 – 203 Pillar fire hydrants Type 494 design AUD 204 – 205 Type 495 design AFUD 206 – 207
3.4 Butterfly valves Typ 451 / 4510 with flanges 208 – 211 Typ 451 / 4510 long face-to-face length with bypass 212 – 215 Typ 4510 with Novo sockets 216 – 217
3.5 Novo plug-in system Notes on Novo plug-in system 219 Gate valve type 4004 with Novo sockets 158 – 159 Gate valve type 4004 with Novo socket and spigot 160 – 161 Butterfly valve type 4510 with Novo sockets 216 – 217 Underground hydrant type 304 S Form A 202 – 203 Pipe section with Novo socket M 220 Flanged socket duckfoot bends 90° with Novo sockets MMN / MMNR 118 Single socket tees with spigot and socket branch B 84 Novo collar U 221 Spigot tee with Novo socket MI 222 – 223 All spigot tee IT 222 – 223 Spigot pipe section S 224 PE adapter piece for Novo sockets 225
11
Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG)
20
Back to summary
22 23
11.1
TYTON® socket joints ( TYT ) acc. to DIN 28 603
Screw-gland socket joints ( SMU ) PN 16 1) acc. to DIN 28 601
Definitions as per EN 805Allowable operating pressure PFA (bar)Allowable maximum operating pressure: PMA (bar) = 1.2 x PFAAllowable site test pressure: PEA (bar) = 1.2 x PFA + 5
Pressure class
C 100C 100C 64C 64C 64C 50C 50C 40
TYTON® socket joints with TYTON SIT PLUS®
Assembling acc. laying instruction for thrust resisting joint TYTON SIT PLUS®, page 246 – 251
DN
80 100 125 150 200 250 300 350 400 500 600
Number of retaining segments
4 5 5 710152025283542
Pressure class
C 100C 100C 100C 100 C 64 C 64 C 50 C 50 C 50 C 40 C 40
5571013182222252835456270 Assembling acc. laying instruction for thrust resisting joint NOVO-Grip® III, page 260 – 263
* Note: in DN 200, it is not possible to use the standard Novo socket for NOVO-Grip®; use only items with adapted geometry and marking „for PE-HD pipes“.
Restrained socket joints for plastic pipelines with NOVO-Grip® III
Locking ringCompression ring
Gasket (GKS)
DN
80100125150200*
ø d1
plastic pipelines DN/OD in mm
90110140160225
t
119123126129138
Weight in kg ≈ assembly set
0,200,250,300,501,00
PFA at SDR 11 bar
1616161616
PFA at SDR 17 bar
1010101010
Dimensions and weights
Note: The Novo socket does not change the standardised length of fittings and valves.
Hexagon head screws for flanges PN 25 and PN 40 acc. to EN 1092-2
Hexagon head screws for flanges PN 10 and PN 16 acc. to EN 1092-2
l1* = Screw length for connection with one washer l2** = Screw length for connection with two washersSpecial stipulations: M16 x 80: Thread length min. 44 mm, M20 x 90: Thread length min. 52 mm, M24 x 100/110: Thread length min. 60 mm; l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers
Arrangement of bolt holesFlat gaskets for Flanges acc. to EN 1514-1, type IBC
Dimensions for gaskets with steel inlay.The number of bolt holes is always divisible by 4.The bolt holes are arranged symmetrically to the two main axes, but not on them.
Ductile cast iron ( GGG ) fittings and flanged pressure pipes
Back to summary
4746
2
Flanged pipes and fittings can be supplied with the following coatings and linings:
1. Cement mortar lining The cement mortar lining is acc. to DVGW data sheet W 347 and W 270 resp. EN 545
or EN 598 • avoids corrosion
• prevents deposits and supports stable hydraulic characteristics.
2. Enamelling (glass lining) – lining and coating Enamel is an effective protection against corrosion, abrasion and incrustation. A non detachable,
chemical bounding to the cast iron avoids corrosion by undercutting. The layer thickness after application ( temperature ≈ 800 ° ) is between 200 µ and 500 µ.
3. Epoxy resin – lining and coating The coating is acc. to RAL-GZ 662 with hot melted epoxy powder. The requirements of EN 14901
(pressure pipes and fittings) as well as of DIN 30677 T.2 (heavy corrosion protection for valves) are fulfilled.
4. Special coatings (outside ) Various coatings on request.
Inside and outside protection
4948
22.1
Pressure pipes with cast-on flanges FFG-pipes
Further lengths are available on request.
Weight of pressure pipes with cast-on flanges PN 10 FFG-pipes
All German manufacturers member of the “Fachgemeinschaft Guss-Rohrsysteme” (FGR-EADIPS) association mark all ductile cast iron products manufactured by them with the label “FGR”, which is equivalent to a quality mark. In addition, fittings are marked with the DVGW sign, nominal diameter, the casting day and bends with the respective angles in degrees.
Flanged fittings bear a cast-on or stamped indication of the nominal pressure ranges PN 10 up to PN 40. Socket fittings are not marked with the nominal pressure range. The material “ductile cast iron” is identified by 3 dots (ll
l ), arranged in a triangle symbol, positioned on the exterior surface of the fittings.
In special cases, further indications may be provided.
Ductile cast iron fittings will be delivered as follows:with TYTON® socketwith TYTON® socket and pre-chamber for thrust resisting joint NOVO-SIT®
with screw-gland socket jointwith bolted-gland socket jointwith flanges
Ductile cast iron socket fittings with TYTON® sockets ( flangeless ) for use in potable water pipelines are designed for operating pressures as given in EN 545.
Ductile cast iron fittings with screw-gland or bolted-gland sockets for use in potable water pipelines are designed for operating pressures up to 16 bar. Higher pressures on request.
Ductile cast iron fittings with one flange or more, for the use in potable water pipelines are designed for operating pressures as given in EN 545.The operating pressure has to be mentioned in orders, because the flange dimensions of these fittings vary depending on the nominal pressures rates.
Ductile cast iron fittings for the use in sewerage pipelines as per EN 598 are designed for operating pressures up to 16 bar. Higher pressures on request.
Ductile cast iron fittings for the use in gas pipelines as per EN 969 are available for operating pressures up to 16 bar on request.
> All indicated weights are valid for fittings with cement-mortar linings <
Coating: see page 47 “Inside and outside protection”.
Information aboutductile cast iron fittings
52
22.2
53
Flanged sockets – Ewith screw-gland or TYTON® socket
* acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber
* acc. to manufacturer’s standard1) without screw- or bolted-gland rings2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints,
the moving tolerance has to be limited to 10 mm.on request also with Standard socket and Universal pre-chamber
Dimensions and weights
1) without screw- or bolted-gland rings2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints,
the moving tolerance has to be limited to 10 mm.on request also with Standard socket and Universal pre-chamber
* acc. to manufacturer’s standard Operating pressures see page 50 1) without screw- or bolted-gland rings Novo socket types see page 219 on request also with Standard socket and Universal pre-chamber
Operating pressures see page 50 1) without screw- or bolted-gland rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber
Double socket bends 45 ° – MMK 45Single socket bends 45° – MK 45acc. to manufacturer’s standard
Operating pressures see page 50 1) without screw- or bolted-gland rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber
Operating pressures see page 50 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber
Double socket bends 30° – MMK 30acc. to DIN 28 650
Single socket bends 30° – MK 30acc. to manufacturer’s standard
Operating pressures see page 50 1) without screw- or bolted-gland rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber
Operating pressures see page 50 1) without screw- or bolted-gland rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber
Operating pressures see page 50 1) without screw- or bolted-gland rings * acc. to manufacturer’s standard on request also with Standard socket and Universal pre-chamber
Double socket tees with flanged branch – MMADouble socket tees with flanged branch – MMA
Operating pressures see page 50 1) without screw- or bolted-gland ring * acc. manufacturer’s standardon request also with Standard socket and Universal pre-chamber
DN 1
40* 50*
65*
DN 2
404050405065
Lu
155170170190190190
l u
140150150165165165
e1
7,0 7,0 7,0 7,0 7,0 7,0
e2
7,0 7,0 7,0 7,0 7,0 7,0
with screw-gland
sockets
10,512,513,516,016,518,0
with bolted-gland
sockets
——————
with
TYTON® sockets
——————
Weight in kg ≈ 1) Dimensions in mm
Dimensions and weights
Operating pressures see page 50 1) without screw rings * acc. manufacturer’s standard on request also with Standard socket and Universal pre-chamber
* Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.* Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.
101100
22.2
➜➜
All flanged cross tees – TTacc. to manufacturer’s standard
All flanged cross tees – TTacc. to manufacturer’s standard
The dimension L is subject to customer specification and is to be measured from the flange sealing seat or from the socket length up to the centre of the puddle flange.
Fittingswith Puddle Flanges
Fittingswith Puddle Flanges
Dimensions in mm 22.3
Flanged fittings:
Socket fittings:
* t = Socket length
127126
22.4
These fittings for plastic pipelines are made of ductile cast iron (GGG) and they are manufactured acc. to EN 12 842.The flanges of the KS fittings are acc. to EN 1092-2. All KS fittings are delivered with gaskets.
Coatings: see page 47.
Remarks forductile cast iron fittings for plastic pipelines
129128
22.4
Flanged spigots – F-KSFlanged sockets – E-KS
DN
50 65 80100125150200250300400
A
100 110 120 125 155 150 180 220 235 310
L min
2014131118 82936 636
ø d1
63 75 90110140160 225 280 315450
PN 10
3,0 3,8 5,5 6,0 9,010,018,028,037,572,5
Dimensions in mm Weight in kg ≈
DN
50 65 80100125150200250300400
L
128130135150165170190248264294
EL
100105105120130140162219232261
ø d
63 75 90110140160 225 280 315 450
PN 10
3,2 4,5 5,0 6,5 9,611,016,027,737,255,8
Dimensions in mm Weight in kg ≈
Dimensions and weights Dimensions and weights
131130
22.4
➜
Double socket tees with flanged branch – MMA-KSFlanged socket duckfoot bends 90 ° – EN-KSacc. to manufacturer’s standard
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedflange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 15for potable water, sewerage, gas or biogas
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas and sewerage: 1.4571)stem nut: special brass (for biogas and sewerage: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas, biogas and sewerage: NBR
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for sewerage)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for sewerage)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)
PG 3 5 bar
0,5 a. 6
PG 3 16 bar
0,5 a. 17,6
PG 2
0,5
17,6 11
17,6 11
24 15 24 15 24 24
Test pressure in bar test medium water test medium air body seat seat seat seat
Field of application: potable water up to 60 °C; sewerage; gas as per G 260/I; biogas as per medium analysis
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised flange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 14for potable water, sewerage, gas or biogas
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas and sewerage: 1.4571)stem nut: special brass (for biogas and sewerage: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas, biogas and sewerage: NBR
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for sewerage)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for sewerage)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)
PG 3 5 bar
0,5 a. 6
PG 3 16 bar
0,5 a. 17,6
PG 2
0,5
17,6 11
17,6 11
24 15 24 15 24 24
Test pressure in bar test medium water test medium air body seat seat seat seat
Field of application: potable water up to 60 °C; sewerage; gas as per G 260/I; biogas as per medium analysis
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedconnection: as per DIN 28603 (TYTON® with pre-chamber)face-to-face length: as per EN 558–1, basic series 13for water
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563Stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80-300
Nominal
pressure PN
16
Field of
application
potable water
159158
33.1
DN
80100125150200250300
PN
16161616161616
h1
270295330373462648723
Weight in kg ≈
19 24 30
37,5 57 107 151
Dimensions and weights ( Dimensions in mm )
ETE
114127140140152165178
a
17191919242727
Gate valves type 4004 plug-in socket gate valves with Novo sockets PN 16
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanisedconnection: as per DIN 28603 (TYTON® with pre-chamber)face-to-face length: as per EN 558–1, basic series 13for water
Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water) • inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)
Gate valves type 4004 Single socket gate valves with Novo sockets and spigot end PN 16
DN
80100125150200250300
PN
16161616161616
ø D
97117143169221274326
h1
270295330373462648723
ø D1
141161188215271324381
Weightin kg ≈ 18,2 22,5 29,3 36,6 56,0109,0120,0
Dimensions and weights ( Dimensions in mm )
L1
235235290290310310310
L
410422485490525535550
a
17191919242727
160
33.1
161
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80-300
Nominal
pressure PN
16
Field of
application
potable water
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanisedconnection: as per DIN 28601face-to-face length: as per EN 558–1, basic series 13 for water
Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)
163162
33.1
Gate valves type 4004 socket gate valves with screw-gland sockets PN 16
1) without screw ring
DN
40 50 80100125150200
ETE
106108114127140140152
L
240250282303322328352
h1
207233270295330373462
ø D
150165200220250285340
Weight in kg 1)
10,011,818,022,028,036,053,6
Dimensions and weights ( Dimensions in mm )
a
14141719191924
PN
16161616161616
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
40-200
Nominal
pressure PN
16
Field of
application
potable water
165164
33.1
Gate valves type 2004 (short face-to-face length) flanged socket gate valves with socket and flange PN 16
DN
80100125150200200
PN
161616161016
FTE
150160210240295295
ø K
160180210240295295
h1
270295330373462462
ø D
200220250285340340
a
171919192424
Weight in kg ≈
17,8 23,3 29,0 36,5 56,0 55,7
Number of
screws
8 8 8 8 812
ø L
191919232323
Dimensions and weights ( Dimensions in mm )
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: screw-gland socket as per DIN 28601 or socket as per DIN 28603 (TYTON®, Novo); flange as per EN 1092-2Face-to-face length: as per EN 558–1, basic series 13/14for water
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80-200
Nominal
pressure PN
16
Field of
application
potable water
167166
33.1
Gate valves type 4004 with welding studs PE PN 10/16
DN
80100100125150150200200
PN
1616161616161616
ø d1
90110125140160180200225
Weightin kg ≈
22,730,531,040,555,554,886,785,5
Dimensions and weights ( Dimensions in mm )
L
650 710 760 790 840 890 970 960
h1
270295295330373373462462
ETE
114127127140140140152152
a
1719191919192424
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: pre-installed PE-HD welding studs as per DVGW VP 600 with connection dimensions as per DIN 8074/8075. Suitable for electro-welding and butt-weldingface-to-face length: as per EN 558–1, basic series 13for potable water, gas or biogas
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas: 1.4571)stem nut: special brass (for biogas: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas, biogas and sewerage: NBR
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) • inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)
Test pressure in bar test medium water test medium air body seat seat PG 3 5 bar or 10 bar 24 17,6
15 11 24 0,5 and 6 24 0,5 and 11 24 0,5 and 6
Field of application: potable water up to 20 °C; gas as per G 260/I; biogas as per medium analysis
Nominal diameter DN
80-200 80-200 80-200 80-200 80-200
Nominal
pressure PN
16 10 5
10 5
SDR
17 11
11/17 11
11/17
Field of
application
potable water potable water
gas gas
biogas
169168
33.1
Replacement and repair valves type 4004 with rotatable flanges PN 10/16
DN
80100125150200200
PN
161616161016
FTF
280300325350400400
ø K
160180210240295295
h1
270295330373462462
ø D
200220250285340340
a
171919192424
Weight in kg ≈
20,526,033,544,066,065,5
Number of
screws
8 8 8 8 812
ø L
191919232323
Dimensions and weights ( Dimensions in mm )
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protec-tion for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN 1092-2face-to-face length: as per EN 558–1, basic series 15for potable water
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)
Test pressure in bartest medium water
body seat 24 17,6 15 11
Field of application: potable water up to 60 °C
Nominal diameter DN
80-200 200
Nominal
pressure PN
16 10
Field of
application
potable water potable water
#171170
33.1
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protec-tion for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN 1092-2face-to-face length: as per EN 558–1, basic series 14for potable water
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)
Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)
Replacement and repair valves type 2004 with rotatable flanges PN 10/16
DN
80100125150200200
PN
161616161016
FTF
180190200210230230
ø K
160180210240295295
h1
270295330373462462
ø D
200220250285340340
a
171919192424
Weight in kg ≈
19,021,028,036,055,055,0
Number of
screws
8 8 8 8 812
ø L
191919232323
Dimensions and weights ( Dimensions in mm )
Test pressure in bartest medium water
body seat 24 17,6 15 11
Field of application: potable water up to 60 °C
Nominal diameter DN
80-200 200
Nominal
pressure PN
16 10
Field of
application
potable water potable water
172
33.1
Gate valves type 3004with welding studs for steel pipes PN 16
DN
40 50 80100150200250300
PN
1616161616161616
ø D
48,3 60,3 88,9114,3168,3219,1273,0323,9
Weightin kg ≈
8,4 10,5 11,8 16,5 27,1 43,5 86,5130,0
Dimensions and weights ( Dimensions in mm )
h1
207233270295373462648723
L
386420280300350400450500
S
4,04,55,65,66,37,16,37,1
a
1414171919242727
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: welding studs as per EN 12627 for steel pipes, welding gap as per DIN 29692 number 1.3.3face-to-face length: as per DIN 3202 S8for gas
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336
Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13studs for welding ST 35.8 / P235GHstem nut and clamping piece: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR
Surface protection:• inside Düker enamel blue• outside polyurethane as per DIN 30677 T 2, tested 15 KV
Nominal
diameter DN
50-300
Test pressure in bar test medium water test medium air body seat PG 3 16 bar 24 0,5 and 17,6
Field of application: gas as per G 260/I
Nominal pressure PN
16
Field of
application
gas
173
174
33.1
DN
80100150200
h2
818830923951
A
190190180190
L
650710840960
h1
270295373462
Weight in kg 37,041,066,097,0
Dimensions and weights ( Dimensions in mm )
a
17191924
ø D
90110160225
Gate valves type 4004 with blow-off pipes and welding studs for PE PN 4
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedThe welding seams are tested as per AD bulletin HF5/3, welding studs are tested as per EN 12266.connection: pre-installed PE-HD welding studs as per DVGW VP 600 with connection dimensions as perDIN 8074/8075. Suitable for electrical welding and butt welding.face-to-face length: as per EN 558–1, basic series 13for gas
Operation: • on request
Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563welding studs PE 100stem: chromium steel X20Cr13 stem nut and clamping piece: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR
Surface protection:• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)
test medium air
seat PG 3 5 bar
0,5 and 6
Test pressure in bar
Field of application: gas as per G 260/I
Nominal
diameter DN
80-200
Nominal
pressure PN
5
SDR
11/17
test medium water
body
24
Field of
application
gas
175
DN
80100150200250300
h2
1107112211841140995980
A
180180224224224220
L
660680730780
10501084
h1
270295373462648723
Dimensions and weights ( Dimensions in mm )
a
171919242727
ø D
88,9114,3168,3219,1273,0323,9
Gate valves type 3004 with blow-off pipes and welding studs for steel pipes PN 4
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedAll welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN 12266.connection: welding studs as per EN 12627 for steel pipes, welding gap as per DIN 29692 number 1.3.3face-to-face length: as per DIN 3202 S8for gas
Operation: • on request
Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 stem: chromium steel X20Cr13studs for welding ST 35.8 / P235GHsteam nut and clamping piece: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR
Surface protection:• inside Düker enamel blue• outside polyurethane as per DIN 30677 T 2, tested 15 KV
177176
33.1
Weight in kg 28,0 33,0 65,0 82,0120,0138,0
Nominal
diameter DN
80-300
Test pressure in bar test medium water test medium air body seat PG 3 5 bar 24 0,5 and 6
Field of application: gas as per G 260/I
Nominal pressure PN
5
Field of
application
gas
178
33.1
179
DN
100150150200
h2
1143121612161178
A
180224224224
L
1558177218021880
h1
295373373462
Weight in kg 41,074,082,0120,0
Dimensions and weights ( Dimensions in mm )
a
19191924
ø D
110160180225
Gate valves type 3004 with blow-off pipes and welding studs for PE PN 4
Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedAll welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN 12266.connection: pre-installed PE-HD welding studs as per DVGW VP 600 with connection dimensions as perDIN 8074/8075. Suitable for electrical welding and butt welding. Double socket welding length. face-to-face length: as per DIN 3202 S8for gas
Operation: • on request
Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs PE 100stem: chromium steel X20Cr13 steam nut and clamping piece: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR
Surface protection:• inside Düker enamel blue• outside polyurethane as per DIN 30677 T 2, tested 15 KV
test medium air
seat PG 3 5 bar
0,5 and 6
Test pressure in bar
Field of application: gas as per G 260/I
Nominal
diameter DN
100-200
Nominal
pressure PN
5
SDR
11/17
test medium water
body
24
Field of
application
gas
Clapping bands and gasket are identical for TOP and TOPsi.
DN
80 – 300
G
1 1/4 "1 1/2 "2"
h1
151,5151,5151,5
h2
247247247
a
131313
L1
70,573,775,5
Dimensions and weights ( Dimensions in mm )
ConnectionR 1 1/4" – R 2 "
t
212526
Weight in kg ≈
9,08,69,5
181180
33.2
Tapping valves TOP (vertical drilling) PN 16
Design features: Tapping valve for installation on pipes of all nominal diameters between DN 80 and DN 300.Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement.
Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back.
maximum drilling diameter: 38 mmstem square ends: 12 mm
outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 1 1/4, Rp 1 1/2, Rp 2
clapping band types: see page 185
Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13bonnet, obturator: special brassvalve flap: rubberised steelrubber parts of high-quality elastomer (EPDM)
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines (for water)
Nominal
diameter DN
25-50
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal pressure PN
16
Field of
application
potable water
#183182
33.2
Clapping bands and gasket are identical for TOP and TOPsi.
ConnectionR 1 1/4" – R 1 1/2“
DN
80 – 300
G
1 1/4 "1 1/2 "2"
h1
151,5151,5151,5
h2
247247247
a
131313
L
190190
Dimensions and weights ( Dimensions in mm ) t
2626
Weight in kg ≈
6,46,3
Nominal
diameter DN
25-50
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal pressure PN
16
Field of
application
potable water
Tapping valves TOPsi (horizontal drilling)PN 16
Design features: Tapping valve for installation on pipes of all nominal diameters between DN 80 and DN 300.Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement.
Technical features: No additional support valves are required for tapping under pressure.
maximum drilling diameter: 38 mmstem square ends: 12 mm
outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 1 1/4, Rp 1 1/2, Rp 2
clapping band types: see page 185
Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13bonnet, obturator: special brassrubber parts of high-quality elastomer (EPDM)
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines (for water)
184
33.2
DN
25324050
ø D
32405063
L1
173186210211
Weightin kg ≈
8,89,29,611,5
Dimensions and weights ( Dimensions in mm )
h1
151,5151,5151,5151,5
h2
247247247247
a
13131313
185
Tapping valves TOP with PE-HD connection PN 16
Design features: Tapping valve for installation on pipes of all nominal diameters between DN 80 and DN 300.Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement.
Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back.
maximum drilling diameter: 38 mmstem square ends: 12 mm
outlets: pre-installed PE-HD connections as per DVGW VP 600 Du 32, Du 40, Du 50, Du 63
clamping band types: see page 169
Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs: PE 100 SDR 11stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steelrubber parts of high-quality elastomer (EPDM)
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines (for water)
Nominal
diameter DN
25-50
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 20 °C
Nominal pressure PN
16
Field of
application
potable water
186 187
33.2
Clapping bands for tapping clamps type 88 and tapping valves TOP and TOPsi
DN
80100125150200250300
a pipe outside
Ø
98118144170222274326
b pipe outside
Ø
106126154180232286338
c pipe outside
Ø
88,9114,3139,7168,3219,1273,0323,9
d pipe outside
Ø
—108
—159———
e pipe outside
Ø
series aseries aseries bseries bseries bseries b
352
Dimensions ( Dimensions in mm )
Design features: flat clapping band for the nominal diameters DN 80 up to 300 and for pipes made of cast iron, cast iron with cement coating, steel or asbestos cement PN 12.5 The clapping bands are packed as a unit with all necessary accessories and marked for the pipe type and diameter.
Materials: flat band with welded-on threaded bolt: stainless steel 1.4301, passivated and plastic-coated washers: stainless steel 1.4104hexagonal nuts: stainless steel 1.4571 with slide coatingthread protectors: plasticsaddle gaskets: EPDM, KTW, W 270
Types: a = for cast iron pipes (bitumen / PE-coated)b = for cast iron pipes (cement-coated)c = steel pipes as per DIN 2448, series 1d = steel pipes as per DIN 2448, series 3e = asbestos cement pipes PN 12.5 as per DIN 19 800
187
Tapping clamp type 88 PN 10/16
DN
80 - 300
Weight in kg ≈ outlet ø d
1" / 1 1/4 " 1 1/2 " / 2"
3 3
Dimensions
* also available as blind clamp
Design features:Tapping clamp type 88 with internal pipe thread as per DIN 2999 for vertical or horizontal drilling
suitable for installation on pipes of all nominal dimensions between DN 80 and DN 300; can be used on pipes of cast iron, steel and asbestos cement. for water
Materials:Tapping clamp: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563
Surface protection:• inside and outside epoxy resin black RAL 9005 as per GSK guidelines
Test pressure in bar test medium water
body
21
Field of application: potable water up to 60 °C
Nominal pressure PN
16
Field of
application
potable water
Nominal
diameter DN
40 - 50 1"– 2"
DN
25324050
L
105120130150
h1
132,5151,5151,5178,5
SW
46556070
G
R 1R 1 1/4
R 1 1/2
R 2
T
20242732
a
13131313
Dimensions and weights ( Dimensions in mm )
Weight in kg≈
2,63,84,56,0
188 189
33.2
Service connection valves type 1004 with internal pipe thread PN 16
Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection dimensions: as per DIN 2999-1stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas
outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 11/4, Rp 11/2, Rp 2
Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336
Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 bonnet, obturator: special brassrubber parts of high-quality elastomer:obturator for water: EPDMobturator for gas: NBR
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil
class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines (for water,
on request)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)
Test pressure in bar test medium water test medium air body seat seat PG 3 5 bar 24 17,6
24 0,5 and 6
Field of application: potable water up to 60 °; gas as per G 260/I
Nominal diameter DN
25-50 25-50
Nominal
pressure PN
16 5
Field of
application
potable water
gas
191190
33.2
DN
25324050
L
345371418421
h1
132,5151,5151,5178,5
Weight in kg ≈
3,36,06,28,3
ø D
32405063
a
13131313
L2 min.
102110124140
Dimensions and weights ( Dimensions in mm )
Service connection valves type 1004 with welding studs PE PN 16
Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition pieces as per DVGW VP 600 Du 32, Du 40, Du 50, Du 63 with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas
Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336
Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 welding studs: PE 100 SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water) • inside and outside epoxy resin blue RAL 5005 as per GSK guidelines
(for water, on request) • inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)
Test pressure in bar test medium water test medium air body seat seat PG 3
5 bar
24 17,6 24 0,5 and 6
Field of application: potable water up to 20°; gas as per G 260/I
Nominal diameter DN
25-50 25-50
Nominal
pressure PN
16 5
SDR
11 11
Field of
application
potable water gas
DN
4050
L
280286
h1
151,5178,5
K
110125
FT
70,475,4
ø D1
150165
a
1313
Weight in kg ≈
7,3 9,5
Number of screws
44
L2
1919
ø D
5063
Dimensions and weights ( Dimensions in mm )
193192
33.2
Service connection valves type 1004 with flange and welding studs PE PN 16
Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW VP 600Du 32, Du 40, Du 50, Du 63 flange connection as per EN 1092-2stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas
Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336
Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 welding studs: PE 100 SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines
(for water, on request)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)
Test pressure in bar test medium water test medium air body seat seat PG 3
5 bar
24 17,6 24 0,5 and 6
Field of application: potable water up to 20°; gas as per G 260/I
Nominal diameter DN
25-50 25-50
Nominal
pressure PN
16 5
SDR
11 11
Field of
application
potable water gas
195194
33.2
DN
4050
L
300
SW1
95
a
13
SW2
70
h1
178,5
G2
2"
Weight in kg ≈
7,4
t
32
l1
210
ø D
63
Dimensions and weights ( Dimensions in mm )
Service connection valves type 1004 with internal pipe thread and welding studs PE PN 16
Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW VP 600 Du 32, Du 40, Du 50, Du 63 internal pipe thread as per DIN 2999-1stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas
Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336
Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 welding studs: PE 100 SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)
Test pressure in bar test medium water test medium air body seat seat PG 3
5 bar
24 17,6 24 0,5 and 6
Field of application: potable water up to 20°; gas as per G 260/I
Nominal diameter DN
25-50 25-50
Nominal
pressure PN
16 5
SDR
11 11
Field of
application
potable water gas
197196
33.2
Gate valve combinations Multi I with Novo sockets PN 10 / 16
DN 50PN16
GJS-500-7PE-HD63
EL
Design features: Collar with Novo sockets with lateral outlet combined with gate valve type 1004 DN 50, resilient-seated, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW VP 600with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. in graduated diameters of 63, 50 and 40 mmstem square ends: 12 mm face-to-face length of the gate valve: as per DIN 3202 part 4, basic series M 4for potable water
Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336
Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs: PE 100 SDR 11stem: chromium steel X20Cr13 bonnet, obturator: special brassrubber parts of high-quality elastomer:obturator for water: EPDM
Surface protection:• inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 20°
Nominal diameter DN
25-50
Nominal
pressure PN
16
SDR
11
Field of
application
potable water
DN
100125150200250300
L1
568581594620647673
L2
482495508534561587
Weightin kg ≈
212428364558
Dimensions and weights ( Dimensions in mm )
L3
382395408434461487
L4
192205218244271297
Lu
160165165170175180
t1
123126129138143152
DN
80
Pipe covering mm
800100012501500
H mm
575750
10001250
Dimensions and weights ( Dimensions in mm )
Weight in kg ≈
24,527,531,536,5
199198
33.3
Underground hydrants type 304 PN 16, adjustable height, based on EN 1074-6
Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage, CE marking as per EN 14339 single shut-off connection: connection flange DN 80 as per EN 1092-2
Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem’s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance.Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device.The pipe covering is visible from above thanks to cast-on markings on the body.
Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomer
Surface protection: inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III
Maximum allowable operating pressure
bar16
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80
Nominal
pressure PN
16
Field of
application
potable water
#201200
33.3
DN
80
Pipe covering mm
800100012501500
H mm
575750
10001250
Dimensions and weights ( Dimensions in mm )
Weight in kg ≈
25,028,032,037,0
Underground hydrants type 305 PN 16, adjustable height, based on EN 1074-6
Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage, CE marking as per EN 14339 double shut-off connection: connection flange DN 80 as per EN 1092-2
Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem’s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance.Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device.The pipe covering is visible from above thanks to cast-on markings on the body.
Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomersealing ball: steel with EPDM cover
Surface protection: inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III
Maximum allowable operating pressure
bar16
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80
Nominal
pressure PN
16
Field of
application
potable water
Underground hydrants type 304 S PN 16, adjustable height, based on EN 1074-6
DN
80
Pipe covering mm
750100012501500
H mm
670890
11401390
Dimensions and weights ( Dimensions in mm )
Weight in kg ≈
29333843
203202
33.3
Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage,CE marking as per EN 14339Type 304 S, design A: single shut-offconnection: connection flange DN 80 as per EN 1092-2
Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem’s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance.Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device.The pipe covering is visible from above thanks to cast-on markings on the body.
Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomer
Surface protection: inside and outside Düker etec enamel as per DIN 51178, DEV guideline for soil class III
Maximum allowable operating pressure
bar16
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80
Nominal
pressure PN
16
Field of
application
potable water
DN
8080
100100
Pipe covering mm
1250150012501500
L2
1050105010501050
L1
2190244021902440
L3
680680680680
L4
——355355
e
——200200
L5
55555555
Dimensions and weights ( Dimensions in mm )
Weight / kg≈
136147140151
204 205
33.3
Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point, Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point,connection: connection flange as per EN 1092-2
Technical features: maintenance-free bearing of the stem extension
Materials: bottom, upper and lower part of the pillar, and bonnet nut: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563operating cap, outlets and outlet covers: aluminiumstem: chromium steel X20Cr13linkage, pin, drainage plate, bolts: stainless steelstem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brassseat ring: rubberized brass O-rings made of high-quality elastomerobturator: entirely vulcanized with high-quality elastomer (EPDM)
Surface protection: • inside Düker enamel• bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat
signal red RAL 3001• upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint
signal red RAL 3001• on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel red
Pillar hydrants Type 494, design AUD PN 16, adjustable height, based on EN 1074-6
Maximum allowable operating pressure
bar16
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
80-100
Nominal
pressure PN
16
Field of
application
potable water
DN
100100
Pipe covering mm
12501500
L2
12501250
L1
23902640
L3
950950
L4
355355
ø d
400400
L5
5555
e
200200
Dimensions and weights ( Dimensions in mm )
Weight in kg ≈
185185
207206
33.3
Pillar hydrants type 495, design AFUD PN 16, adjustable height, based on EN 1074-6
Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determi-ned breaking point, 2 upper valve outlets B below the protective cover, 1 lower valve outlet ACE marking as per EN 14339connection: connection flange as per EN 1092-2
Technical features: maintenance-free bearing of the stem extension
Materials: bottom, upper and lower part of the pillar, valve head and hand wheel: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563outlets and outlet covers: aluminiumprotective cover: steel X5CrNi18-10stem: chromium steel X20Cr13linkage, pin, drainage plate, bolts: stainless steelstem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brassseat ring: rubberized brass O-rings made of high-quality elastomerobturator: entirely vulcanized with high-quality elastomer (EPDM)
Surface protection: • inside Düker enamel• bottom and lower part of the pillar outside: base coat enamel with epoxy resin
cover coat signal red RAL 3001• upper part of the pillar outside: base coat enamel, cover coat 2-components
PU paint signal red RAL 3001
Maximum allowable operating pressure
bar16
Test pressure in bartest medium water
body seat 24 17,6
Field of application: potable water up to 60 °C
Nominal diameter DN
100
Nominal
pressure PN
16
Field of
application
potable water
208 209
Butterfly valves type 451 and 4510 with flanges PN 10/16/25
DN 800 up to 1200 in PN 25 only for operating pressure up to 20 bar
Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN 1092–2 face-to-face length: as per EN 558–1, basic series 14 for potable water or gas
Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request) • with pivot drive • with pneumatic drive • with hydraulic drive • with end switch unit
Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 retaining ring from DN 700 up: stainless steel 1.4301 profile sealing for water: EPDM profile sealing for gas: NBR driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg 7
Surface protection: • DN 100 up to 600 inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)• from DN 700 up inside Düker enamel, outside 2-components epoxy resin blue RAL 5005 (for water) • inside Düker enamel, outside PUR on request (for water)• inside Düker enamel, outside two-components paint yellow RAL 1023 (for gas)
Butterfly valves type 451 and 4510 with flanges PN 10/16/25 Long face-to-face length, with or without bypass
Nominal diameter DN
100 – 1000100 – 1000
Field of application
potable waterpotable water
Nominal pressure PN
1016
Allowable operating pressure
bar
1016
Test pressure in bar
test medium water body seat
15 11 24 17,6
Field of application: potable water up to 60 °C
Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shafteasily replaceable profile sealingmechanical position indication open/closed on the gear box coverdriving shaft and bearing journal chambered medium-freeflange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 15with bypass (without bypass on request)bypass approx. 1/10 of the main diameterfor potable water
Operation: • with stem extension – connection as per GW 336
Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563retaining ring from DN 700 up: stainless steel 1.4301 profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg 7
Surface protection: • DN 100 up to 600 inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)• from DN 700 up inside Düker enamel, outside 2-components epoxy resin blue RAL 5005 (for water)
#215214
33.4
l
➜
Butterfly valves type 451 and 4510 with flanges PN 10/16/25 Long face-to-face length, with or without bypass
Klappenscheibe Typ 451
Klappenscheibe Typ 4510
Klappenscheibe Typ 451
Klappenscheibe Typ 4510
Butterfly valve type 4510
Butterfly valve type 451
DN 900 PN 10/16 on request
DN
300300400400500500600600
DN
70070080080010001000
PN
10 161016101610 16
PN
10 1610161016
L
500500600600700700800800
L
900900
1000100012001200
Gear box SKII BII BII BIII
III / GS 125 GZIII
III / GS 160 GZIV
Gear box SKIVIV
IV GZIV GZIV GZIV GZ
D
455455565580670715780840
D
8959101015102512301255
B
200200300300350350330330
B
400400450450600600
h1
233233294294350372401431
h1
450460510515620630
h2
223223223223278278278278
h2
403608608608608608
t1
480480559559568568637637
t1
745745840840965965
t2
405405485485505505554554
t2
650650730730845845
t3
380380485455561561651651
t3
833833872872
10091009
DN bypass
4040404050505050
DN bypass
80808080
100100
Dimensions and weights ( Dimensions in mm )
Dimensions and weights ( Dimensions in mm )
Weight kg150150218259333366462635
Weight kg680680
1085108520602060
Butterfly valves type 4510 with Novo sockets PN 10/16/25
Design features: Resilient-seated butterfly valve with slidercrank gear boxflow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealingmechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-freeconnection: plug-in sockets as per DIN 28603 TYTON® with pre-chamberface-to-face length: as per EN 558–1, basic series 14for potable water
Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request) • with pivot drive • with pneumatic drive • with hydraulic drive • with end switch unit
Materials:
body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg 7
Surface protection: • inside and outside Düker etec enamel as per DIN 51178, DEV guideline for
soil class III (for water)
Nominal diameter DN
150 – 500150 – 500150 – 500
Field of application
potable waterpotable waterpotable water
Nominal pressure PN
101625
Allowable operating pressure
bar
101625
Test pressure in bar
test medium water body seat
15 11 24 17,6 37,5 27,5
Field of application: potable water up to 60 °C
217216
33.4
DN
150150200200250250300300400400500500
PN
10/1625
10/1625
10/1625
10/1625
10/1625
10/1625
L
398398428428453453484484480480543543
Gear box SKI BI BII BII BII BII BII BII BI I II I II I II I I
D
216216271271326326383383491491600600
B
110110120120140140180180220220240240
h1
111111139139166166196196261261305305
h2
223223223223223223223223278278278278
t4
129129138138143143152152149149168168
t1
138138175175212212221221307307377377
t2
232232257257294294317317420420470470
t3
295295320320357357380380446446561561
x1
6565656565656565
100100100100
d
202020202020202020202020
Dimensions and weights ( Dimensions in mm )
Weight kg424257577575
106106187187257257
ETE
145145156156170170183183181181213213
219218
33.5
Novo plug-in system
On the following pages you will find items which are particularly suited for use in the Novo plug-in system.
Further items can be found here:
Gate valves type 4004 with Novo sockets page 158-159
Gate valves type 4004 with Novo socket and spigot end page 160-161
Butterfly valves type 4510 with Novo sockets page 216-217
Underground hydrants type 304 S design A page 202-203
Flanged socket duckfoot bends 90° with Novo sockets page 118MMN/MMNR
Single socket tees with spigot and socket branch page 84B
221220
33.5
Collars with Novo sockets – Uacc. to manufacturer’s standardPN 10/16
DN
80100125150
DN
80 80 80100125150
Lu
160160165165
Lu
150200300400400400
ø d
109130156183
e
7,0 7,2 7,5 7,8
e
7,0 7,0 7,0 7,2 7,8 8,4
Weight
in kg ≈
10,013,515,522,5
Weight
in kg ≈
5,07,08,010,519,529,5
Dimensions and weights
Dimensions and weights
Dimensions in mm
Dimensions in mm
Pipe sections with Novo socket – Macc. to manufacturer’s standardPN 10/16
Suitable as hydrant extension
Surface protection: • inside Düker enamel as per DIN 51178 • outside bituminous coating
Special version on request: Novo socket and screw-gland socket
Surface protection: • inside Düker enamel as per DIN 51178 • outside bituminous coating
223222
33.5
All spigot teesacc. to manufacturer’s standardwith one socket – MI, with spigots – IT PN 10/16
➜
DN 1
80
100
125
DN 2
40 50 80 40 50 80100 40 50 80100125
L1
540
550
600
L2
270
275
300
e1
7,0
7,2
7,5
e2
7,07,07,07,07,07,07,27,07,07,07,27,5
12,012,513,012,013,014,515,017,019,020,021,024,0
Weight in kg ≈
Dimensions in mm
DN 1
80
100
125
DN 2
80
80100
80100125
L1
455
460
510
L2
270
275
300
e1
7,0
7,2
7,5
e2
7,0
7,07,2
7,07,27,5
14,0
16,817,0
22,523,526,5
Weight in kg ≈
Dimensions in mm
All spigot end tee Single socket tee
Dimensions and weights
for gate valves with socket connectionMI with Novo or TYTON® socket
Surface protection: • inside Düker enamel as per DIN 51178 • outside bituminous coating
* acc. to manufacturer’s standard material: ductile iron GGG 50, inside enamel material: ductile iron GGG 50, inside enamel socket NOVO-SIT® as per manufacturer‘s standard
225224
33.5
Smooth pipe sections with spigot ends – Sas per EN 545PN 10/16
PE adapter pieces for Novo socketsacc. to manufacturer’s standardPN 10/16
for gate valves with socket connection
Surface protection: • inside Düker enamel as per DIN 51178 • outside bituminous coating
Thrust resisting adapter piece for fittings, gate valves and butterfly valves for plug-in sockets NOVO-SIT® PE adapter piece with pre-installed support sleeve and circumferential retaining ringfor retaining the locking segments; PE spigot end for all usual welding procedures, SDR 11for water, transition from ductile cast iron to PE
Materials: • fitting: PE 100 black • support sleeve and retaining ring: stainless steel
The DVGW standard GW 368 „Thrust-resistant socket joints for pipes, fittings and valves made of ductile cast iron or steel“ is presently being modified.
For up-to-date information please refer to the FGR/EADIPS website at
General instructionsFor laying pressure pipes, fittings and valves with thrust resisting joint NOVO-SIT®, the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” should be observed.
Application fieldNOVO-SIT® locking rings are available for the nominal diameters DN 80 up to 800.For the allowable operating pressures, please refer to page 28.This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks.
The suitable number of thrust resisting connections has been laid down in DVGW standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team.
Figure: NOVO-SIT® ring with vulcanised segments made of chromium steel. Assembling steps
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT®
240 241
55.1
Segment marking dots
Plates
The exact position of the TYTON® ring has to be tested with a suitable gauge between the segments on the whole circumference.
Note: Deviation of the installed thrust resisting joint is possible as follows: up to DN 400 – 3° up to DN 700 – 2° up to DN 800 – 1°
A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis.
Dismantling of thrust resisting joints
Push the spigot completely into the socket.Lubricate the dismantling blades on both sides and drive them into the socket gap at the segment marking dots, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT®
1. Clean the inside of the socket, particularly the TYTON® groove.2. Insert gasket (TYTON® ring) by deflecting and squeezing, so that the gasket is firmly bedded
in its seating. The inner part of the inserted TYTON® ring should be slightly lubricated.3. Insert NOVO-SIT® ring into the pre-chamber.4. Clean the spigot end and slightly lubricate it, particularly at the rounded end; then insert through
the NOVO-SIT® ring until it touches the the TYTON® ring concentrically. From DN 300 up, this already requires a laying tool.5. Further assembly can be made, depending on the nominal dimension, with a lever or a laying tool.
Deviation should be avoided.
Important:Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).
Laying device V 300 D
Attention:After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.
Alternate moving of the levers draws the spigot end into the socket Locking
Gauge
243242
55.1
General instructions
For laying pressure pipes, fittings and valves with thrust resisting joint TYTON® SIT® the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” should be observed.
Figure: After cleaning, the TYTON® SIT®
thrust resisting ring ( with segments ) has to be deformed acc. to the illustration an inserted into the socket.
Application field: TYTON® SIT® locking rings are available for the nominal diameters DN 80 up to DN 400.For the allowable operating pressures and pressure classes please refer to page 26. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.
Before installation in lines for bridges, ducts or river crossings, please contact our service team.
Assembling steps 1. Clean the inside of the socket, particularly the TYTON® groove.2. The TYTON® SIT® ring has to be cleaned, deformed acc. to the illustration and inserted into
the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON® SIT® ring should be slightly lubricated.
3. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TYTON® SIT® ring.
4. Mount the laying tool as per the illustration and draw the spigot end into the socket (see page 242).
Deviation should be avoided!
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON® SIT®
Alternate moving of the levers draws the spigot end into the socket Locking
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON® SIT®
Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).
Laying device V 300 D
Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.
The exact position of the TYTON® SIT® ring has to be tested with a suitable gauge between segments on the whole circumference.
245244
55.1
Dismantling plate
Note:Deviation of the installed thrust resisting joint is possible up to 3°.A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints
Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure.Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.If it should not be possible to insert the blades around the whole circumference, the pipeline has to be cut. Marking of the installed thrust resisting joint
For a durable marking, we supply a profiled rubber ring with a blue-coloured strip. This marking ring should be applied as shown in the illustration.
Gauge
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS® (TSP®)
247246
55.1
General instructions
For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT PLUS® ( TSP® ), the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” as well as special installation instructions of the pressure pipe manufacturer should be observed.The TYTON SIT PLUS® sealing and locking ring is available for dimensions DN 80 up to DN 600.
Three basic attributes of the TYTON SIT PLUS® ring are:
Joint construction
marking: “TYTON SIT PLUS®“
notch within the sealing bulge
4 teeth in each segment
TSP® ring with stainless steel segments
TYTON® socket Cast iron pipe
Marking ring
249248
55.1
Alternate moving of the levers draws the spigot end into the socket Locking
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS®
For allowable operating pressures and pressure classes please refer to page 27.
This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Assembling steps1. Clean the inside of the socket, particularly
the TYTON® groove.2. The TYTON SIT PLUS® ring has to be
cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON SIT PLUS® ring should be slightly lubricated.
3. Push the marking ring, labeled with a white stripe, onto the cast iron pipe.
4. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TSP® ring.
5. Mount the laying tool as per the illustration and draw the spigot end into the socket.
Deviation should be avoided!
Important:Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).
Laying device V 300 D
Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.
The exact position of the TYTON SIT PLUS® ring has to be checked with a suitable gauge between segments on the whole circumference.
Note:Deviation of the installed thrust resisting joint is possible up to 3°.A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis.
gauge
251250Marking of the installed thrust resisting jointWe supply profiled rubber-rings with white stripes. These marking rings should be applied as shown in the illustration. Dismantling of thrust resisting joints
Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure.Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.If it should not be possible to insert the blades around the whole
Dismantling plate
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS®
Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU
253252
55.1
General instructions:For laying pressure pipes and fittings with thrust resisting joint Düker SMU, the “laying instruc-tions for ductile cast iron pressure pipes and fittings with screw-gland joint” should be observed. The screw-gland joint Düker SMU only works as thrust resisting joint and gasket, if there is enough space between socket and spigot. The spigot should be drawn into the socket by tightening the screw ring. Only by this way a secure pressing of the gasket is garanteed.
Application field:The thrust resisting joint Düker SMU is available for dimensions DN 40 up to DN 65 and for nominal pressures up to 16 bar (pressure class C50).This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Joint construction
Clean the inside of the socket and the spigot and on a length of at least 300 mm. Drive in the clearance markings L 1 and L 2 with the center punch.
Center punch Block strapping
min. 300 mm
L1
L2
255254
55.1
Press the gasket evenly into the socket (centering) with the help of the inserting device. Push in the gliding ring and locking ring until the gliding ring touches the gasket.Tighten the screw ring with a hammer or a ram until it cannot be turned any more.
Check the correct installation depth: Block strapping must be within L2 ± 3 mm.After installation of the connection in centrical position, pipes can be deviated
DN 80 – 200 up to 3 ° and DN 250 – 400 up to 2 °
Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU
Insert the screw ring, locking ring, gliding ring and gasket in this sequence behind the centre punch marking L2. Lubricate the pipe end, face of gasket, gliding ring and locking ring as well as the face and the screw thread of the screw ring with the lubricant supplied by the pipe manufacturer.Insert the pipe end into the socket, centre it and check the installation depth L1.Do not remove lifting gear yet.
Block strapping Gasket Gliding ring Locking ring Screw ring
L1 L2
Block strapping100 mm
DN
Standard socketLong socket
L1
170209
L2
178217
65 L1
164203
L2
172211
50 L1
161200
L2
169208
40
Dimensions L1 and L2 in mm
Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars
257256
55.1
General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SPEZIAL, the “laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint” should be observed.
Enables mounting without block strapping as well as the thrusted-restisting end connection of flanged sockets and collars. Screw ring and SPEZIAL-Screw ring are delivered in blue-grey colour.
Application field: DN 80 – 400, PN 16
For allowable operating pressures and pressures classes please refer to page 31.
Gasket Gliding ring
Element rubber ring with segments / locking ring
SPEZIAL-Screw ring Screw ring
259258
55.1
For mounting the connection, the following parts are necessary:
Pos. 1: Screw ring made of ductile cast iron, inside chamferedPos. 2: Element rubber-ring with segments made of steelPos. 3: gasketPos. 4: Special screw ring made of ductile cast iron, with internal and external screw threadPos. 5: Simple gliding ring made of steel
Assembling steps:• Clean spigot/s in the area of sealing moves and mark the installation depth.
• Insert screw ring, locking ring/s (DN 80 – 250) or element rubber ring/s (DN 300 + 400), SPEZIAL screw ring/s, gliding ring/s (DN 80 – 400, t = 3 mm) and gasket/s (lubricate inside) in this sequence onto the spigot and pay attention to the correct position (see mounting drawing).
• Lubricate spigot/s, thrust-face/s and outside surface/s of gasket/s, gliding ring/s and locking ring/s (element rubber ring/s), the thrust-face/s and thread of screw rings as well as sealing chambers and the thread of the sockets with lubricant.
• Insert spigot into the socket and check the installation depth. In case of installing a collar also lubricate sealing chambers and thread of screw and insert them onto a spigot. After the axial positioning of spigots to each other (avoid deflection and observe installation depth), put the collar in centre to the spigots and adjust centrically.
• Press the gasket evenly into the sealing chamber, push the gliding ring up to the gasket, screw in the SPEZIAL screw ring by hand as far as possible and tighten it firmly with the help of a hammer or a ram. Avoid the turning of the socket itself.
In case of installing a collar tighten both sides alternately. The turning of the socket can be avoided by using a second hook wrench (see illustration). Because of the setting behaviour of the gasket, a subsequent tightening after 5 to 10 minutes is recommended.
• Push in the locking rings (element rubber rings) until it touches the SPEZIAL screw ring. Insert the screw rings by hand and tighten them with hammer blows.
• Deflection: After finishing the connection in centrical position, pipes can be deflected up to 3°.
258
Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars
Mounting drawing for collars with thrust resisting joint Düker SPEZIAL
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip® III
261260
55.1
Gasket NOVO-Grip® III-ring
PE-HD pipe
Application field:NOVO-Grip® III locking rings are available for dimensions DN 90 / 110 / 140 / 160 / 225 and for operating pressures PN 10/16. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks.The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.
Before installation in lines for bridges, ducts or river-crossings, please contact our service team.
Assembling steps1. Clean the inside of the socket and the spigot end.2. Insert gasket into TYTON® chamber.3. Insert NOVO-Grip® III ring into pre-chamber.4. Spigot of pipe has to be rounded and smoothened.5. Insert stabilising bush completely.6. Drive the spreading wedge into the stabilising bush until stretching. Any protruding end of the
spreading wegde has to be cut off so it is flush with the bush.7. Insert pipe into the socket through NOVO-Grip® III ring until touching the gasket.8. Connect the joint by employing commercial pipe-laying tools.
Please avoid deviation while drawing the spigot into the socket!
Important: Changes of circumferential directions have to be arranged before connecting. ( e.g. installation of outlets, tees a. s. o. )
Note: Fittings and valves with a nominal dimension of DN 200 for pipeline diameters of 225 mm do not have a standard Novo socket! These parts are equipped with an adapted geometry and are marked with the sign „for PE-HD Pipes“. Please consider this when you order your pipeline components.
263262
Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip® III
Gasket (GKS) NOVO-Grip® III ring PE-HD pipe
Dismantling of thrust resisting joints
1. Push in the spigot until it touches the ground of the socket.
2. Lubricate the dismantling plates and drive them in on the whole circumference with the help of the hammering device.
3. Dismantle by using the laying tool.
Attention: Take care of length differences because of variation in temperature when laying plastic pipes.
E.g. PE-HD pipe length 10 m, D t = 10 °; D l approx. 20 mm.
Gasket (GKS)NOVO-Grip® III ring
Dismantling plate
#265264
55.2
Laying Instructions for Bolted-Gland Socket Joints
Laying Instructions for Bolted-Gland Socket Joints
Installation: • Clean the socket (particularly the sealing seat), the spigot to be inserted, the sealing and the
bolted-gland ring
• Mark the distance measure:
• Push the bolted-gland ring and sealing ring behind the marking
DNL
DNL
100160
450172
125160
500172
150160
600180
200162
700182
250162
800190
300165
900197
350165
1000200
400170
1200215
Length of measure L in mm
• Insert the spigot into the socket so a distance of 100 mm is kept between the mark and the flange
Do not use any lubricants!
• Push the sealing into the sealing seat
• Push the bolted-gland ring onto the sealing and align it using hardwood wedges
• Insert hammer head bolts into the bolted-gland flange und the bolted-gland ring
• Screw on the nuts by hand as tightly as possible
• Tighten the nuts with ring spanners one by one (always two nuts facing each other) by a half or one turn each time
#267266
55.2
Laying Instructions for Bolted-Gland Socket Joints
Laying Instructions for Bolted-Gland Socket Joints
The tightening is correct when the bolted-gland ring has pushed itself at least 6 mm into the sealing. The depth can be determined by measuring the height of the bolted-gland ring, and the depth from the edge of the bolted-gland ring up to the sealing ring before and after tightening the bolts. The depth on one bolted-gland socket joint should be as uniform as possible.
Control the correct depth once more.
Angle: After tightening the joint in a centred and aligned position, the pipes can be put in an angle of up to 3°.An angle of 1° results in a deviation of a 6 m pipe from the axis of the connected pipe or fitting by approx. 10 cm; for 3° it is approx. 30 cm.
Fittings with bolted-gland socket joints in DN 1400 and 1600 are supplied with specific installation instructions which must be observed in detail.
The marking of the distance measure (275 mm for DN 1400 and 1600) and the insertion of the bolted-gland ring and the sealing correspond to page 264.
Then assemble the bolts with the washers and insert them. Lubricate the bolt threads and screw on the nuts and washers by hand while aligning the sealing.
Then tighten the nuts one by one, always two nuts facing each other. The socket flange and the bolted-gland ring must remain parallel and never differ by more than 15 mm. The required torque is 150 ±20 Nm.
Before the pressure test, control the torque once more.
Deflection: After mounting the joint in a centred and aligned position, the pipes can be deflected by up to 2°.Attention: in this case tighten the bolts at first with a torque of only 60 ±10 Nm, and after deflection tighten with 150 ±20 Nm.
DN 1400 and 1600
Hexagonal head bolts and washers instead of hammer head bolts
Assembly instructions for pressure pipes and fittings with flanges
269268
55.3
Assembly instructions for pressure pipes and fittings with flanges
1. Clean the flange, raised face and gasket. Check all parts for proper conditions. Do not use damaged parts.
2. In case of installation with unprotected screws, especially in soils with corrosion risk, the screw connections must be protected ( f. e. with bituminous tapes ).
3. Pipes and fittings must be bedded carefully and the filling and compacting of the pipe ditch must be done carefully as well. Pipes and fittings should never be supported with stones or similar hard material and must be laid on stonefree base. Rocky base must be covered with min. 15 cm layer of sand, gravel or split.
4. For flanged pipes and fittings the general rule for the arrangements of the boltholes is that no bolthole is located in the flange axis, which is upright to the pipeline level.
5. Notes for the installation of flanged fittings ( in particular double flanged tapers / FFR ):
To avoid installation errors, special installation marks ( notches ) are cast on at the flanges in opposite positions. It is necessary to ensure that these marks are arranged for installation in vertical or horizontal direction.
271270
55.4
Assembly instructions for drilling saddle pieces
Required tools: • core drilling machine• core bit Ø 172 +1,5/-0 mm for DN 150• core bit Ø 232 +1,5/-0 mm for DN 200• drilling machine or cordless electric drill• hammer• punch• carbide drill Ø 13 mm (e.g. DIN 8037)• file• brush• lubricant (included in the delivery)• protective paint
Assembly:
Step 1: Drill into the sewage pipe with the core drilling machine and the corresponding core bit.
In case of wrong installation and due to the unequal number of boltholes on double-flanged tapers, the connecting valves or fittings will be slanting from the vertical axis. Possible deviations are up to 22.5°, depending on the diameter.
Attention:On large diameters, a deviation is hardly detectable!
Remarks:Please note that DVGW standard-workingsheet GW 368 should be observed.
Assembly instructions for pressure pipes and fittings with flanges
#273272
55.4
Step 2: Deburr, clean, dry and repaint the drilling edges with a fast-drying epoxy resin paint. On sewage pipes with external cement mortar coating, this coating is to be removed in the contact area of the spot-drilling saddle piece.
Step 3: Insert the saddle sealing into the drill hole. Fit on the saddle piece and mark the position of the screw holes on the pipe by punching through the screw holes of the saddle piece. Then remove the saddle piece and the sealing.
Assembly instructions for drilling saddle pieces
Assembly instructions for drilling saddle pieces
Step 4: Drill two holes on the punch marks with the 13 mm carbide drill. Then insert the screws and sealing sleeves contained in the delivery into the drill holes from the inside and drive them cautiously through with a hammer.
Step 5: Re-insert the saddle sealing into the drill hole. Watch out for exact positioning. Apply lubricant to the sealing and put on the saddle piece.
#275274
66
Contacts
Assembly instructions for drilling saddle pieces
Step 6: Screw on the nuts lightly, then tighten alternatively and evenly until the saddle piece connects. Do not use any lever that might damage the coating (use e.g. a square timber).