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Complete Turn-Key Two Phase Separator System Optimized to Increase Gas Production Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks
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Increase Gas Production, Reduce Maintenance and … · Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks. 2 ... into gas and liquid. Benefit Cost-effective

Jul 18, 2018

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Page 1: Increase Gas Production, Reduce Maintenance and … · Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks. 2 ... into gas and liquid. Benefit Cost-effective

Complete Turn-Key Two Phase Separator System Optimized to Increase Gas Production

Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks

Page 2: Increase Gas Production, Reduce Maintenance and … · Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks. 2 ... into gas and liquid. Benefit Cost-effective

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Control Over Pressured Gas to Flare

Feature

Backpressure Regulator

Purpose

Protects the separator from overpressure and exhaust excess gas to the fl are.

Benefit

Accurate back pressure control with minimized pressure buildup controls gas to the fl are and reduces atmospheric emissions from safety relief valves.

System Integration

Feature

System Integration

Purpose

Process engineering, detailed engineering, procurement and supply the complete system.

Benefit

Turn-key solutions ensure optimum performance. Emerson™ components are designed to work in sync with each other, ensuring smooth operation and reducing maintenance work and cost.

Two Phase Separator

Feature

Separator Vessel and Internals

Purpose

Separate the well fl uid into gas and liquid.

Benefit

Cost-effective design, ensures separation effi ciency, reduces gas carry over in the liquid and increases gas production.

Two Phase Separator Optimization

INLET DIVERTER

INLETGRAVITY SETTING SECTION

GAS -LIQUID INTERFACE

Regulators or backpressure control valves keep separator pressure in the best range for optimal production and separation effi ciency. At the same time, pressure relief valves provide protection by venting excess pressure, defusing dangerous conditions. With Emerson's pressure transmitters, regulators, control valves and monitoring devices, you'll have the ability to optimize production while improving safety and environmental regulatory compliance.

Page 3: Increase Gas Production, Reduce Maintenance and … · Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks. 2 ... into gas and liquid. Benefit Cost-effective

Gas/Liquid Measurement and Level Control

Feature

Customized Reliable instruments

Purpose

Control the liquid level; Measure the pressure, temperature and fl ow rate.

Benefit

Accurate and reliable measurement, reliable level control, reduce maintenance and improve operator safety.

Pressure Control for the Gas Supplied as Instrument Gas

Feature

Pressure Reducing Regulator

Purpose

Supply constant and stable pressure gas to pneumatic instruments, regardless of pressure variations from the separator.

Benefit

Reliable performance to ensure long service life, which reduces unplanned downtime and operational cost.

Pressure Control for the Gas Outflow to Gathering Line

Feature

Back Pressure / Differential Pressure Control Regulator

Purpose

Maintain separator back pressure and discharge the liquid into gathering line.

Benefit

Accurate separator backpressure control and fast response to pressure changes minimizes pressure buildup, which results in increased production at the required backpressure as well as reducing entrained light hydrocarbon in liquid lines.

3

FLARE

PRESSURE REGULATOR

PRESSURE REGULATOR

PRESSURE REGULATOR

INSTRUMENT GAS

LIQUID OUT

GAS OUT

LEVEL CONTROL VALVE

LIQUID COLLECTION SECTION

MIST EXTRACTOR

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Emerson™ provides customized solutions utilizing proven technologies for oil and gas production.

Increase gas production

Spend less time on field maintenance

Improve operator safety and minimize emissions

• Ensure separation effi ciency• Reduce gas carry over by liquid• Minimize back pressure buildup• Reduce gas emissions from safety

relief valve

Proven gas/liquid separation technology Accurate back pressure / differential

pressure control on gas outfl ow line Accurate back pressure control to fl are

Field-proven and reliable technologies for measurement, pressure and level control

Optimized system integration

Accurate back pressure / differential pressure control on gas outfl ow line

Field-proven and reliable technologies with less maintenance

Accurate back pressure control to fl are

• Ensure long service life • Reduce unplanned shutdowns• Improve site service effectiveness• Ensure system compatibility

• Less time spent traveling to remote locations

• Reduce gas emissions from safety relief valve or fl are

What if you could… With our solutions…Realize in-the-field improvements…

It’s essential for you to meet production targets. But to maximize gas production and yield, you need reliable and effi cient separator operations. Leveraging Emerson’s reliable control and measurement products, you can increase production, reduce maintenance across your wellsite and mitigate safety and environmental concerns.

Increase gas production, spend less time on maintenance, improve operator safety and minimize emissions

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Proven separator solutions that help increase gas production and reduce emissions and maintenance

D3Type 63EG D4L2sj

L2e D3/D4

F Series 8800

Rosemount 3051S Pressure Transmitter

Rosemount 648 with Sensor and Thermowell

Type 1098-63EGR Type EZR

Type MR108 Type VS-FL

627 Series Type 1301F

Type 67C Type 67D

Separator Vessel and Internals

Gas/Liquid Measurement and Level ControlBackpressure/Differential Pressure Control Regulator

Pressure Reducing Regulator

• Optimized and fi t-for-purpose equipment design

• Effi cient separation• Cost-effective• Helps increase gas production

• Accurate control• High capacity• Self-contained• No bleed to atmosphere• Robust design• Easy maintenance

• Fast response• Compact design• Self-contained• No bleed to atmosphere• Robust design• Easy maintenance

Pneumatic Control • Time-tested for reliability • Snap-acting or throttling control• Quick performance and durability

Electric Control• Requires no air or natural gas to operate• No venting of process gas to

atmosphere and no fugitive emissions• Low power consumption • Visibility from a fi eld control system

Flow Measurement• Multiple models available for accurate

gas and liquid fl ow measurement• Reliable performance and long

service life

Pressure and Temperature Measurement• Robust design for unmatched reliability

and accurate pressure information • Reliable temperature monitoring • 4-20 HART®, WirelessHART® and

Modus communication protocols

HART® and WirelessHART® are marks owned by FieldComm Group.

Type MR95

Page 6: Increase Gas Production, Reduce Maintenance and … · Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks. 2 ... into gas and liquid. Benefit Cost-effective

D352452X012 © 2016 Emerson Process Management Regulator Technologies Asia Pacific Pte Ltd. All Rights Reserved. Printed in Singapore. 06/16. Fisher, Rosemount, Emerson Process Management and the Emerson Process Management design are marks of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.

Increase Gas Production, Reduce Maintenance and Decrease Environmental Risks

A coal seam gas operator increased gas production and reduced maintenance and emission by using our pressure control solutions.

A shale gas operator increased gas production by using our pressure control solutions.

For further information visit www.emersonprocess.com

Emerson Process Management Regulator Technologies, Inc.

Americas

T: +1 800 558 5853T: +1 972 548 3574

Europe

T: +39 051 419 0611

Asia Pacific

T: +65 6770 8337

Middle East

T: +971 4811 8100