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INCO
NEL®
allo
y 617
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INCONEL® alloy 617 (UNS N06617/W.Nr. 2.4663a) isa solid-solution, strengthened, nickel-chromium-cobalt-molybdenum alloy with an exceptional combination ofhigh-temperature strength and oxidation resistance.The alloy also has excellent resistance to a wide rangeof corrosive environments, and it is readily formed andwelded by conventional techniques.
The limiting chemical composition of INCONELalloy 617 is listed in Table 1. The high nickel andchromium contents make the alloy resistant to a varietyof both reducing and oxidizing media. The aluminum,in conjunction with the chromium, provides oxidationresistance at high temperatures. Solid-solutionstrengthening is imparted by the cobalt andmolybdenum.
The combination of high strength and oxidationresistance at temperatures over 1800°F (980°C) makesINCONEL alloy 617 an attractive material for suchcomponents as ducting, combustion cans, and transitionliners in both aircraft and land-based gas turbines.Because of its resistance to high-temperature corrosion,the alloy is used for catalyst-grid supports in theproduction of nitric acid, for heat-treating baskets, andfor reduction boats in the refining of molybdenum.INCONEL alloy 617 also offers attractive properties forcomponents of power-generating plants, both fossil-fueled and nuclear.
Property values are given in both United Statescustomary units and the International System of Units(SI). The SI unit of stress is the pascal (Pa), which isequivalent to newton per square metre. Theapproximate relationship between the pascal and thepound per square inch (psi) is 1 Pa = 0.0001450 psi, or1 psi = 6895 Pa.
PPhhyyssiiccaall CCoonnssttaannttss aanndd TThheerrmmaallPPrrooppeerrttiieessMelting range and some physical constants at roomtemperature are shown in Table 2. The alloy’s lowdensity, compared with tungsten-containing alloys ofsimilar strength, is significant in applications such asaircraft gas turbines where high strength-to-weight ratiois desirable.
Thermal properties of alloy 617 at temperatures to2000°F (1095°C) are given in Table 3. Values forthermal conductivity and specific heat were calculated;other values were measured. Thermal expansion ofINCONEL alloy 617 is lower than that of most otheraustenitic alloys, reducing stresses from differentialexpansion when the alloy is coupled with carbon steelsor low-alloy steels.
Modulus of elasticity of INCONEL alloy 617 isshown along with Poisson’s ratio (calculated frommoduli of elasticity) in Table 4. The modulus valueswere determined by a dynamic method.
Nickel ...........................................................................44.5 min.
MONEL, INCOLOY, and INCONEL are trademarksof the Special Metals Corporation group of companies.
The data contained in this publication is for informational purposes only andmay be revised at any time without prior notice. The data is believed to beaccurate and reliable, but Special Metals makes no representation or warrantyof any kind (express or implied) and assumes no liability with respect to theaccuracy or completeness of the information contained herein. Although thedata is believed to be representative of the product, the actual characteristicsor performance of the product may vary from what is shown in thispublication. Nothing contained in this publication should be construed asguaranteeing the product for a particular use or application.
aCalculated from electrical resistivity.bMean coefficient of linear expansion between 78°F (26°C) and temperatureshown.cCalculated values.
MMeecchhaanniiccaall PPrrooppeerrttiieessINCONEL alloy 617 has high mechanical properties over a broad range of temperatures. One of the alloy’s outstandingcharacteristics is the strength level it maintains at elevated temperatures. The resistance of the alloy to high-temperaturecorrosion enhances the usefulness of its strength.
aDetermined by dynamic method.bCalculated from moduli of elasticity.
25 211 81 0.30
100 206 80 0.30
200 201 77 0.30
300 194 75 0.30
400 188 72 0.30
500 181 70 0.30
600 173 66 0.30
700 166 64 0.30
800 157 61 0.30
900 149 57 0.30
1000 139 53 0.31
1100 129 49 0.32
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Typical room-temperature tensile properties of variousproduct forms are listed in Table 5. All values are formaterial in the solution-annealed condition. Propertiesshown for sheet, strip, and plate are for the transversedirection.
Tensile properties at high temperatures of solution-annealed, hot-rolled rod are shown in Figure 1. The testspecimens were from rod of 0.50-in (13-mm) or 0.62-in (16-mm) diameter. High-temperature tensile properties ofsolution-annealed, cold-rolled sheet are presented in Figure2. The tests were performed in the transverse direction onsheet of 0.187-in. (4.75-mm) thickness.
High-cycle fatigue strength of INCONEL alloy 617 at roomtemperature and 1600°F (870°C) is indicated by the curvesin Figure 3. The data are from rotating-beam tests oncoarse-grain, solution-annealed, hot-rolled rod of 0.56-in.(14-mm) diameter.
The results of low-cycle fatigue tests on coarse-grain,solution-annealed plate are shown in Figure 4. Included forcomparison are test results for welded joints. The specimenswere from joints welded by the gas-metal-arc process usingmatching-composition filler metal.
FFiigguurree 44. Low-cycle fatigue strength of solution-annealed plateand as-welded joints. Welds were made with INCONEL FillerMetal 617 and the gas-metal-arc process.
0 200 400 600 800 1000 1200 1400 1600
0 100 200 300 400 500 600 700 800
0
1.2
1.0
0.8
0.6
0.4
0.2
Plate
Welded Joint,Transverse
Welded Joint,Longitudinal
Temperature, °F
Temperature, °C
Tota
l Str
ain,
%,
for
10,0
00-C
ycle
-Life
FFiigguurree 33. Rotating-beam fatigue strength of solution-annealedINCONEL alloy 617.
104 105 106 107 108
Cycles to Failure
10
70
60
50
40
30
20
80
Str
ess,
ksi
100
200
500
300
400
Str
ess,
MP
a
1600°F (870°C)
RoomTemperature
LLCCFF CCoonnssiiddeerraattiioonnss
The development of alloy 617 centered on the desire for maximum creep strength at elevated temperatures. Solution annealingtemperatures were selected to provide the coarse grains necessary for the best high temperature creep resistance. In recentyears, designers of turbine hot gas path structures have realized the need for optimization of both low cycle fatigue (LCF)strength as well as creep. A development program was initiated to achieve this optimization. The results of the program aredetailed in Reference 1.
Tension-tension axial load controlled LCF test data acquired at 1100°F (593°C) and 1400°F (760°C) are shown inFigure 5 and Table 6. The improvement in LCF performance with ASTM grain sizes of 4 and 5 is significant. After extensivethermomechanical processing experimentation, a controlled practice was developed which restricts the grain size ofproduction plate to ASTM 3 to 6. Slight alloy composition modifications permit better grain size control and improved stressrupture properties. The combination of alloy composition optimization and closely controlled thermomechanical processingresults in an alloy which demonstrates much improved LCF performance with little or no loss of creep resistance incomparison with coarse grain material. The improved LCF performance extends to higher temperatures as well, as shown inFigure 6.
FFiigguurree 55. Effect of grain size on the tension-tension axial stresscontrolled LCF properties of alloy 617 (R=0.1).
FFiigguurree 66. Effect of temperature on the tension-tension axial stresscontrolled fatigue strength of alloy 617 (R=0.1).
103 104 105 106 107
103 104 105 106 107102
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TTaabbllee 66 - Effect of grain size on thetension-tension axial stress controlledLCF properties of alloy 617 at 760°C(1400°F)
Alloy 617 exhibits good metallurgical stability for an alloyof its strength level. Table 7 shows changes in tensile andimpact properties after exposures extending to 12,000 h atelevated temperatures. All samples were in the solution-annealed condition before exposure. The strengthening isattributable to carbide formation and, at exposuretemperatures of 1200°F (650°C) to 1400°F (760°C), toprecipitation of gamma prime phase.
INCONEL alloy 617 displays exceptionally high levels ofcreep-rupture strength, even at temperatures of 1800°F(980°C) and above. That characteristic, combined with goodresistance to oxidizing and carburizing atmospheres, makesthe alloy especially suitable for long-term, high-stress use atelevated temperatures.
Figure 7 shows the creep strength of solution-annealedalloy 617 at temperatures to 2000°F (1095°C). Rupturestrength of solution-annealed material over the sametemperature range is shown in Figure 8. The tests wereperformed on bar, tubing, and sheet specimens.
Figure 6a shows results of fully-reversed (R=-1) axial low-cycle fatigue testing (frequency = 30 cycles per minute) ofINCONEL alloy 617 sheet. Cycles to failure are shown as afunction of total cyclic strain range at room temperature,1000°F and 1600°F. Curves were fitted to the data using themethodology developed by Coffin and Manson.
FFiigguurree 99. Resistance to cyclic oxidation at 2000°F (1095°C).Cycles consisted of 15 minutes heating and 5 minutes cooling inair.
FFiigguurree 1100.. Resistance to cyclic oxidation at 2100°F (1150°C).Samples were exposed to temperature in 50-h cycles.
INCONEL alloy 601
INCONEL alloy 617
INCOLOYalloy 800H
INCONELalloy 600
0 200 400 600 800 1000
Cyclic Exposure Time, h
--600
--100
-200
-300
-400
--500
+100
0
Wei
ght
Cha
nge,
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cm2
0 100 200 300 400 500
Exposure Time, h
-150
-25
-50
-75
-100
-125
+25
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Wei
ght
Cha
nge,
mg/
cm2
INCOLOYalloy 800H
INCONELalloy 600
INCONELalloy 617
INCONEL alloy 601
FFiigguurree 1111.. Resistance to oxidation of heat-resistant alloys at 1832°F (1000°C).Samples were exposed in air with 20%water. Cycle period was once per week.
FFiigguurree 1122.. Carburization resistance of heat-resistant alloys at 1832°F (1000°C). Sampleswere exposed to H2-5.5% CO2-4.5% CH4.
Exposure Time, h
Exposure Time, h
Mas
s C
hang
e, m
g/cm
2M
ass
Cha
nge,
mg/
cm2
0 200 400 600 800 1000 1200
0 200 400 600 800 1000 1200
1.5
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0.5
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-0.5
-1
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20
15
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5
0
INCONEL alloy 617
Alloy 230
Alloy X
Alloy 188
INCONEL alloy 617Alloy 230
Alloy X
Alloy 188
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The resistance of INCONEL alloy 617 to cyclic oxidation at2000°F (1095°C) is shown in Figure 9. The tests wereperformed on specimens of thin strip and consisted of cyclesof exposure to temperature for 15 minutes followed bycooling in still air for 5 minutes. The results demonstrate theability of the alloy to form and retain a protective surfaceoxide under conditions of extremely severe thermal cycling.The results of a similar test at 2100°F (1150°C) are shown inFigure 10. The specimens of thin strip were exposed to thetest temperature in 50-hour cycles with weight lossdetermined after each cycle. The resistance of alloy 617 andother high strength, heat-resistant alloys to static oxidationin moist air at 1832°F (1000°C) is shown in Figure 11.
The excellent resistance of alloy 617 to oxidation resultsfrom the alloy’s chromium and aluminum contents. At
While alloy 617 exhibits excellent resistance to aqueouscorrosion by many media, the alloy is normally only used athigh temperatures. For information about the resistance ofalloy 617 in specific wet environments, visit the website,www.specialmetals.com.
AAqquueeoouuss CCoorrrroossiioonn
CCoorrrroossiioonn RReessiissttaannccee
elevated temperatures, those elements cause the formation ofa thin, subsurface zone of oxide particles. The zone formsrapidly upon exposure to high temperatures until it reaches athickness of 0.001 to 0.002 in. (0.025 to 0.05 mm). Theoxide zone provides the proper diffusion conditions for theformation of a protective chromium oxide layer on thesurface of the metal. It also helps to prevent spalling of theprotective layer.
INCONEL alloy 617 has excellent resistance tocarburization. Table 9 compares alloy 617 and some othercarburization-resistant alloys in a gaseous carburizingenvironment at 2000°F (1095°C). The weight-gainmeasurements indicate the amount of carbon absorbedduring the test period. Table 10 shows the superiority ofalloy 617 over alloys of similar strength in a gas-carburization test at 1800°F (980°C).
The composition of INCONEL alloy 617 includessubstantial amounts of nickel, chromium, and aluminum fora high degree of resistance to oxidation and carburization athigh temperatures. Those elements, along with themolybdenum content, also enable the alloy to withstandmany wet corrosive environments.
DDeessiiggnn CCoonnssiiddeerraattiioonnssAllowable design stresses for
INCONEL alloy 617 products arefound in Table 1B of Section II,Part D of the ASME Boiler andPressure Vessel Code. Alloy 617 isone of the few materials covered bythe ASME Code with designstresses up to 1800°F. Allowabledesign stresses from the 2005edition for the commontemperatures of application arecompared with those for UNSN06230 in Table 8. It is seen thatalloy 617 permits increasinglyhigher design stresses over UNSN06230 as temperature increases inthe range where these alloys aretypically employed.
TTaabbllee 1100-Results of 100-h Carburization Tests in Hydrogen/2%Methane at 1800°F (980°C)
INCONEL alloy 617 has excellent weldability. INCONELFiller Metal 617 is used for gas-tungsten-arc and gas-metal-arc welding while INCONEL Welding Electrode 117 is usedfor shielded metal-arc welding. The composition of thefiller metal matches that of the base metal, and depositedweld metal is comparable to the wrought alloy in strengthand corrosion resistance. Tensile properties at hightemperatures of all-weld-metal specimens are shown inFigure 14. As indicated by Figure 15, rupture strength of theweld metal is equivalent to that of the wrought alloy. Low-cycle fatigue strength of welded joints is shown in Figure 4.Additional information on joining is available in the SpecialMetals publication “Joining” on the company website,www.specialmetals.com.
TTaabbllee 99-Results of 25-h Carburization Tests in Hydrogen/2%Methane at 2000°F (1095°C)
Alloy 617 10
Alloy 600 28
Alloy 625 37
Alloy 800 53
Alloy X 71
Alloy 617 has good hot formability, but it requires relativelyhigh forces because of its inherent strength at elevatedtemperatures. In general, the hot-forming characteristics ofalloy 617 are similar to those of INCONEL alloy 625. Thetemperature range for heavy forming or forging is 1850 to2200°F (1010 to 1205°C). Light working can be done attemperatures down to 1700°F (925°C).
INCONEL alloy 617 is readily cold formed by
MMaatteerriiaall WWeeiigghhtt GGaaiinn,, gg//mm22
Alloy 617 35
Alloy 263 82
Alloy 188 86
Alloy L-605 138
MMaatteerriiaall WWeeiigghhtt GGaaiinn,, gg//mm22
FFaabbrriiccaattiioonnINCONEL alloy 617 has good fabricability. Forming,machining, and welding are carried out by standardprocedures for nickel alloys. Techniques and equipment forsome operations may be influenced by the alloy’s strengthand work-hardening rate. Information on fabricating isavailable in the Special Metals publication “Fabricating” onthe website, www.specialmetals.com.
HHoott aanndd CCoolldd FFoorrmmiinngg
conventional procedures although its work-hardening rate,shown in Figure 13, is high. For best results, the alloyshould be cold formed in the fine-grain condition, andfrequent intermediate anneals should be used. Annealing forcold forming should be done at 1900°F (1040°C).Further information on general hot-forming and cold-forming can be obtained from Special Metals.
HHeeaatt TTrreeaattmmeenntt
INCONEL alloy 617 is normally used in the solution-annealed condition. That condition provides a coarse grainstructure for the best creep-rupture strength. It also providesthe best bend ductility at room temperature. Solutionannealing is performed at a temperature of 2150°F (1175°C)for a time commensurate with section size. Cooling shouldbe by water quenching or rapid air cooling.
MMaacchhiinniinngg
Information on machining of alloy 617 can be obtained fromSpecial Metals. Cutting tools should be sharp and havepositive rake angles to minimize work hardening of thematerial. Cutting feed and depth of cut must be sufficient toprevent burnishing of the workpiece surface. Additionalinformation on machining is available in the Special Metalspublication ‘Machining’ on the company website,www.specialmetals.com.
JJooiinniinngg
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FFiigguurree 1133. Effect of cold reduction on hardness.
0 10 20 30 40 50 60 70Cold Reduction, %
50
300
250
200
150
100
0
450
400
350
500
Aluminum
INCONEL alloy 600
INCONELalloy 625
INCONELalloy 617
MONEL alloy 400
Mild Steel
Copper
AISI Type 304
Dia
mon
d P
yram
id (V
icke
rs) H
ard
ness
Num
ber
FFiigguurree 1144. High-temperature tensile propertiesof all-weld metal specimens from gas-metal-arc welds made with INCONEL Filler Metal 617.
0
10
80
70
60
50
40
30
20
120
110
100
90
0 200 400 600 80010001200 1400160018000
100
500
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300
200
800
700
600
Str
ess,
MP
a
Temperature, °F
Temperature, °C
0 100 200 300 400 500 600 700 800 900
Elongation
Yield Strength(0.2% Offset)
TensileStrength
Str
ess,
ksi
E
long
atio
n, %
FFiigguurree 1155.. Rupture-strength comparison for base metal and joints welded with INCONEL Filler Metal 617.
10 100 1000 10 000
100
10
1
700
100
10
Str
ess,
ksi
Rupture Life, h
Str
ess,
MP
aGas Metal Arc, TransverseGas Metal Arc, All Weld MetalGas Tungsten Arc, TransverseBase Metal, Solution Annealed
1200°F (650°C)
1400°F (760°C)
1600°F (870°C)
1800°F (980°C)
It has been shown that small residual amounts of cold work,such as that which results from even mild formingoperations, can have a pronounced effect on the creep orrupture performance of superalloys, including alloy 6172.While re-solution annealing at 2150°F (1177°C) followed bywater quenching would remove the effects of cold work andrestore creep properties, laboratory and production datashow that a re-anneal at this temperature would result ingrain coarsening and thereby reduce LCF performance.Lower annealing temperatures were investigated on samplescold worked 10 and 20%. Samples of as solution annealedmaterial were included in the investigation, as some areas ofcomplex shapes receive essentially no cold work in the part
forming process. The data (Figure 16) show that a re-solution anneal of 2050°F (1121°C) followed by air coolingis optimum for achieving recrystallization of the coldworked structure while not promoting grain growth in areasthat received little or no cold work. Subsequent tests onproduction components have confirmed the appropriatenessof this re-solution annealing treatment.3
Based on these considerations the followingrecommendations are suggested: beginning with millsolution annealed material (2150°F [1177°C], waterquench), cold form, weld and re-solution anneal at 2050°F(1121°C) followed by air-cooling. An acceptable alternativeprocedure, if the fabrication is too large to re-anneal as anassembly, would be to re-solution anneal the individualpieces after forming but before assembly (welding).
INCONEL alloy 617 is designated as UNS N06617 andWerkstoff Nr. 2.4663a. Allowable design stresses forASME Boiler and Pressure Vessel Code construction aredefined in ASME Code Cases 1956 and 1982.
Rod, Bar, Wire, and Forging Stock - ASTM B166/ASME SB 166 (Rod, Bar and Wire), ASTM B564/ASME SB 564 (Forgings), SAE AMS 5887 (Bars,Forgings and Rings), VdTÜV 485 (Sheet, Plate, Bar andTubing), ISO 9724 (Wire), DIN 17752 (Rod and Bar), DIN17753 (Wire), DIN 17754 (Forgings)
Plate, Sheet, and Strip - ASTM B 168/ASME SB 168(Plate, Sheet and Strip), SAE AMS 5888 (Plate), SAEAMS 5889 (Sheet and Strip), VdTÜV 485 (Sheet, Plate,Bar and Tubing), ISO 6208 (Plate, Sheet and Strip), DIN17750 (Plate, Sheet and Strip)_
Pipe and Tube - VdTÜV 485 (Sheet, Plate, Bar, andTubing), ISO 6207 (Tubing), ASTM B 546/ASME SB 546(Pipe), DIN 17751 (Pipe and Tube)
FFiigguurree 1166.. Effect of cold work and subsequent annealingtemperature (annealed for 1 hour and air cooled) on the yieldstrength and grain size of alloy 617.
RReeffeerreenncceess
1. G.D. Smith and D.H. Yates, “Optimization of the Fatigue Properties of INCONEL alloy 617”, Paper No. 91-GT-161ASME International Gas Turbine and Aeroengine Congress and Exhibition, Orlando, FL (1991).
2. H.-J. Breuer, H. Breitling, W. Dietz, “Internal Pressure Experiments on Heat-Exchanger Tubes made fromNiCr22Co12Mo at 950°C”, 8th Meeting on Long Term Behavior of Creep Resistant Steels and High Temperature Materials,Association for Creep-Resistant Steels and Association for High-Temperature Materials, Duesseldorf (1985).
3. D.H. Yates, P. Ganesan and G.D. Smith, “Recent Advances in the Enhancement of INCONEL alloy 617 Properties toMeet the Needs of the Gas Turbine Industry”, Advanced Materials and Coatings for Combustion Turbines, Proceedings ofASM 1993 Materials Congress, Pittsburgh, PA, V.P. Swaminathan and N.S. Chevuru, Editors, pp. 89-97 (1993).
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