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IN THE NAME OF GOD IN THE NAME OF GOD Instrumentation Term Project Instrumentation Term Project Supervised By: Dr. Supervised By: Dr. Hamid Hamid D. Taghirad D. Taghirad
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IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Mar 23, 2018

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Page 1: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

IN THE NAME OF GODIN THE NAME OF GOD

Instrumentation Term ProjectInstrumentation Term Project

Supervised By: Dr. Supervised By: Dr. HamidHamid D. TaghiradD. Taghirad

Page 2: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetic position sensor

Ehsan PeymaniGolnaz Habibi

Page 3: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetic Sensor

Page 4: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Feature of Magnetic Sensors

Advantage- Contact less- Unaffected by Contamination

Disadvantage- affected by other magnetic field

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Position sensing ( all types )

CapacitiveEddy currentOpticalInductiveResistiveSonarLaserMagnetic

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All Types of Magnetic Position Sensor

Hall effect sensorMagnetostrictiveMagnetoresistiveBase on Seismic theory Reed switchSynchro & ResolverInductosynMagnesynMagnetic encoderLVDT & RVDT

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Special application

CompassingGPS navigationVehicle detection

Page 8: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationCompassing

Page 9: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special application Compassing

Page 10: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special application Compassing

Page 11: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationGPS navigation

Page 12: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationGPS navigation

Page 13: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationVehicle detection

Page 14: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationVehicle detection

Page 15: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Special applicationVehicle direction

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Smart position sensor

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Smart position sensor

Specifications :

Magnetostrictive LDTSmall & InexpensiveLinearity+/- 0.05% of StrokeAccuracy+/- 0.1% of StrokeRepeatability+/- 0.01% of full strokeOperating Temperature-20° to 70° C Programmable

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Hall Effect Sensor

Hall effect : Dr. Edvin Hall , 1879Johns Hopkins University

Hall sensor : Joe Maupin & EverttVorthmann , 1965

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Hall effectGeneral features

• True solid state• Long life • High speed operation - over 100 kHz

possible• Operates with stationary input (zero speed)• No moving parts• Logic compatible input and output• Broad temperature range (-40 to +150°C)• Highly repeatable operation

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Hall effectTheory

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Hall effect

Theory

tBIKV H

H =

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Hall effect

Theory

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Hall effectConditional Circuit

GVVS µ7=

!!! Silicon exhibits the piezoresistance effect

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Hall effectConditional Circuit

Page 25: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Hall effectDigital Hall sensors

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Hall effectAnalog Hall sensors

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Hall effectMagnetic system

Unipolar head-on modeUnipolar slide-by modeBipolar slide-by modeBipolar slide-by mode (ring magnet)

Jump to Application

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Hall effectMagnetic system

Unipolar head-on modeNonlinearAccuracy medium

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Hall effectMagnetic system

Unipolar slide-by modeNonlinearAccuracy lowSymmetric

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Hall effectMagnetic system

Bipolar slide-by modeAccuracy mediumDissymmetry

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Hall effectMagnetic system

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Hall effectMagnetic system

Bipolar slide-by mode (ring magnet)

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Hall effectMagnetic system comparison chart

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Hall effectApplication – Vane operated position sensors

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Hall effectApplication – Vane operated position sensors

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Hall effectApplication – Other in position

Sequence sensorProximity sensorOffice machine sensorsMultiple position sensorAnti-skid sensorPiston detection sensor

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Hall effectApplication – Sequence sensor

Back

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Hall effectApplication – Proximity sensor

Back

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Hall effectApplication – Office machine sensors

Back

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Hall effectApplication – Multiple position sensor

Back

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Hall effectApplication – Anti-skid sensor

Back

Page 42: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Hall effectApplication – Piston detection sensor

Back

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Magnetostrictive sensors

Invent at 1970 MTS Temposonictechnology

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Theory of Magnetostrictive sensors

Manetostrictive effectVillari effectWiedemann effect

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Theory of Magnetostrictive sensorsManetostrictive effect

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Theory of Magnetostrictive sensorsVillari effect

Reverse of Magnetoestrictive

applying stress to a magnetostrictive material

changes its magnetic properties

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Theory of Magnetostrictive sensorsWiedemann effect

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Theory of Magnetostrictive sensorsThe operation

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Theory of Magnetostrictive sensorsThe operation

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Magnetostriction sensorsFeatures

Non contactAbsolute10 mm ~ 20 mNonlinearity < 0.02%

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Magnetostriction sensorsComparison

Page 52: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetostriction sensorsApplication

1. Automated (Robotic) ManualTrans ission2. Automotive Suspensions3. Automotive Steering4. Medical Hospital and Home Care Bed5. Medical Infusion Pump6. Medical Dental Chairs7. Tractor Steering8. Commercial Appliance Damping9. Automotive Tank Levels10. Construction Equipment

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Magnetostriction sensorsApplication – Automated (Robotic) ManualTrans ission

Back

Page 54: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetostriction sensorsApplication - Automotive Suspensions

Back

Page 55: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetostriction sensorsApplication - Automotive Steering

Back

Page 56: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetostriction sensors

Application - Medical Hospital and Home Care Bed

Back

Page 57: IN THE NAME OF GODsaba.kntu.ac.ir/eecd/Ecourses/instrumentation/projects...zDifferential Transmitter zControl zTorque Synchro Classification zControl zTorque Synchro Advantages zThe

Magnetostriction sensorsApplication - Medical Infusion Pump

Back

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Magnetostriction sensorsApplication - Medical Dental Chairs

Back

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Magnetostriction sensorsApplication - Tractor Steering

Back

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Magnetostriction sensorsApplication - Commercial Appliance Damping

Back

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Magnetostriction sensors

Application - Construction Equipment

Back

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Magnetostriction sensorsApplication - Automotive Tank Levels

Back

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Magnetoresistive sensors

Invent at 1856William ThompsonLord Kelvin

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Magnetoresistive sensorsAll types

Anisotropic Magnetoresistive (AMR)

Giant Magnetoresistive (GMR)

Colossal Magnetoresistance (CMR)

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Magnetoresistive sensorsTheory of AMR

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Magnetoresistive sensorsTheory of AMR

θ2cos

Barber Pole Bias

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Magnetoresistive sensorsTheory of AMR

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Magnetoresistive sensorsOperation of AMR

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Magnetoresistive sensorsOperation of AMR (HMC1501)

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Magnetoresistive sensorsOperation of AMR (HMC1501)

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Magnetoresistive sensorsOperation of AMR (HMC1501)

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Magnetoresistive sensorsOperation of AMR (HMC1512)

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Magnetoresistive sensorsOperation of AMR (HMC1512)

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Magnetoresistive sensorsOperation of AMR (HMC1512)

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Magnetoresistive sensorsOperation of AMR (HMC1512)

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Magnetoresistive sensorsTypical application

Cylinder position sensing in pneumatic cylinders Elevator sensor Lid sensor for laptop computers Position sensor for materials handling equipment (lift trucks) Blood analyzer Magnetic encoders

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Magnetoresistive sensors

Comparision of Hall effect & MR technologies

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Magnetoresistive sensorsGiant Magnetoresistive (GMR)

Observe at 1988Magnetoresistivity > 70%

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Magnetoresistive sensorsGiant Magnetoresistive (GMR) - Theory

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Magnetoresistive sensorsGiant Magnetoresistive (GMR) - Application

Proximity DetectionDisplacement SensingRotational Reference Detection

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Colossal Magnetoresistive (CMR)

Observe at 1988Magnetoresistivity > 1000% ~ 10000000%

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Magnetoresistive sensorsComparison

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Reed switch

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Reed switchStructure

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Reed switchAdvantages

Long lifeSmall sizeVery sensitive to magnetic fieldsHas no leakage current or voltage dropVery inexpensiveHighly repeatable operation High immunity to dirt and contaminationZero power consumption

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It is electronically noisySlow response timeLarge amount of hysteresis

Reed switchDisadvantages

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Synchro & Resolver

A device called Selsyn was developed at 1925

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SynchroTheory

Synchro is variable rotary transformer.

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SynchroClassification

Transmitter

ControlTorque

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SynchroClassification

Receiver

ControlTorque

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SynchroClassification

Differential Transmitter

ControlTorque

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SynchroClassification

ControlTorque

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SynchroAdvantages

The controlling unit can be along distance from the controlled unit.Low consumption.Eliminates the necessity of mechanical linkage.Continues accurate and visual information.Good reliability and minimum maintenances .Small and light.Very fast.

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Resolver

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ResolverTheory

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Signal Conditioning

Resolver-To-Digital Converter(RTD /RDC)BasicUndersamplingOversampling

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RTDBasic

.

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RTDUndersampling

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RTDUndersampling

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RTDOversampling

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OversamplingTMS320F240

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ResolverAdvantages

Accurate Absolute Position SensorSmall sizeWell-suited to severe industrial environmentsNot require ohmic contact.High reliability

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Synchro& ResolverApplication

Naval weaponsRadar antennasAerospaceRobotics

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Inductosyns

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Inductosyns types

Linear inductosynRotary inductosyn

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Linear inductosyns

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inductosynsSpecification

Use RTD for signal conditioningLinear resolution is 5microinch.angular resolution is less than 0.9 arc secondsrelatively expensivevery high accuratevery reliable

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inductosynsAdvantages & Disadvantages

AccurateSmall sizeWell-suited to severe industrial environmentsNot require ohmic contactHigh reliability but relatively expensive

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Magnesyn

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MagnesynStructure

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Magnetic encoderAll types

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LVDT & RVDT

End of World War II

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Linear Variable Differential Transformer(LVDT)

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PRECISION ABSOLUTE VALUE CIRCUIT(FULL-WAVE RECTIFIER)

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LVDT & RVDTComparison

LVDTMeasurement ranges are ±100µm to ±25cmSensitivity is 2.4mv per volt per degree of rotationInput voltages are from 1V to 24V RMS, with frequencies 50Hz-0kHz

RVDTTypical RVDTs are linear over a range of about ±40ºSensitivity is 2 to 3mV per volt per degree of rotationInput voltages in the range of 3V RMS at frequencies between 400Hz and 20kHz.

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Advantages

Infinite ResolutionHigh accuracy and sensitivityExcellent linearity ( 0.5%)A wide variety of measurement ranges

LVDT

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Application

Modern Machine-toolRoboticsAvionics & aircraftProcess control industryTorpedo, and weapons systems.

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Thank you