In the Engine world as for this turbocharger Shaft & Wheel ... · In the Engine world as for this turbocharger Shaft & Wheel Assembly, choose Precision

Engine Efficiency Systems Turbocharger - Injection Systems - Variable Valve Timing

In the Engine world as for this turbocharger

Shaft & Wheel Assembly,

choose

Precision

1986 : Foundation of CCN by Yves Clarino and Yves Corbex 1988 : First business within the turbocharger’s industry 2005 : Foundation of CCN Slovakia 2006 : Foundation of CCN Mexico 2007 : Foundation of CCN Castings 2012 : Foundation of CCN China

CCN is leader in precision machining and assembling: Precision components Sub-assemblies with a high degree of complexity

Global strategy – local production

10 plants in 4 countries

Introduction

History

Overview

CONFIDENTIAL 2

Know-how Processes & Technics

All processes in-house Full control of quality, logistics and IP Improved productivity

Local production High flexibility Production in local currency

Castings

Machining

Assembling

EUROPE

ASIA

SOUTH AMERICA

NORTH AMERICA

Our Vision

Investment strategy

Vertical Integration

International development

CONFIDENTIAL 3

Mexicali

CCN production facilities

Customers

Povazska Bystrica

Shanghai

Thyez & Ugine

Our Footprint

CONFIDENTIAL 4

Thyez & Ugine

CCN production facilities

Customers Povazska Bystrica

Our Footprint in Europe

CONFIDENTIAL 5

Key Figures

Turnover

Workforce

CONFIDENTIAL 6

Automotive Industry

Turbochargers

Steering

Connectors / robotics

Hydraulic

Cranes

85% 15%

Our Customers

CONFIDENTIAL 7

GRINDING

Full control over complete Value Chain

Know-How

CNC Machining

Grinding

Castings

Assembling / Welding

CONFIDENTIAL 8

Press Fitting

Induction hardening

EB - Welding Lapping / Honing

Chrome plating Assembling

PLASMA WELDING

RIVETING

PRESS FITTING

Know-How

Wide range of processes

CONFIDENTIAL 9

Know-How

R&D - Engineering

Mechanics – Machine development

• 12 engineers dedicated to customer developments

• Project development

• Continuous improvement

• Developing our own machines and toolings • Strong experience on machining special fixtures

CONFIDENTIAL 10

Dedicated prototype shop in CCN France, developing next generations of parts and assemblies

All production plants are running with

Know-How

Prototype Shop

ERP

CONFIDENTIAL 11

THRUST SPACER

BEARING

THRUST COLLAR

VANE RING

TURBINE WHEEL ASSY

SLEEVE / ROLLER

Turbocharger parts

Passenger Vehicle Turbocharger

TURBINE WHEEL

COMPRESSOR WHEEL

CONFIDENTIAL 12

Shaft Wheel Assembly :

3 production lines

Capacity 900 000 pcs/yr

3 600 000 pcs already produced

Single Shaft :

10 production lines

Capacity 5 250 000 pcs/yr

4 000 000 pcs for Europe

1 000 000 pcs for North America

250 000 pcs for China

40 000 000 pcs already produced

Turbine Wheel & Shaft Assembly

Shaft / Turbine Wheel & Shaft Assembly

Investment Casting CNC Turning EB Welding Grinding Balancing

CONFIDENTIAL 13

Passenger car Commercial Vehicle

Application : 1.2L – 1.4L Annual volume : 600k

Application : 1.3L

Annual volume : 60k

Application : 4.9 to 8.9L

Annual volume : 40k

Turbine Wheel & Shaft Assembly

Production capabilities

CONFIDENTIAL 14

Compact Full-size SUV

Variable Turbine Geometry

Variable Turbine Geometry for PV applications

Annual volume : 2 000 000 pcs

CONFIDENTIAL 15

Light Trucks Heavy Trucks Off-Highway

Variable Turbine Geometry

Variable Turbine Geometry for CV applications

Annual volume : 230 000 pcs

CONFIDENTIAL 16

Radial bearing Thrust Spacers Thrust Collars Sleeves

Precision Parts

Precision parts for turbocharger components

CONFIDENTIAL 17

Piston & Insert Cartridge Assemblies Wastegate Assemblies Turbine Wheels, Ti-Al in development

Materials:

HK30 HK40 Inconel Ti-Al

Full vertical integration, from castings to machining to assembling

Piston Insert Cartridge

Wastegate assemblies Ti-Al Turbine Wheel

Investment Castings

Investment Casting parts for turbocharger applications

CONFIDENTIAL 18

CCN France: Target in Q3 2014

CCN Slovakia: Target in Q4 2014

CCN Mexico: Target in 2015

CCN China: Target in 2015

Quality certifications

ISO TS 16 949

VDA 6.3

CCN France: Certified

CCN Slovakia: Certified

CCN Mexico: Certified

CCN China: Target in 2014

CONFIDENTIAL 19

CCN Slovakia & CCN Castings are located in Povazska Bystrica 2 hour drive from Vienna airport

POLAND

HUNGARY

AUSTRIA

CZEK REPUBLIC

Povazska Bystrica

CCN Slovakia

Location

CCN production facilities

Customers

CONFIDENTIAL 20

60 CNC machines

CCN Slovakia

Machining capabilities

CONFIDENTIAL 21

17 Assembling lines

CCN Slovakia

Assembling capabilities

CONFIDENTIAL 22

CNC turning Centerless grinding

CCN Slovakia

Turbocharger shaft production

CONFIDENTIAL 23

CCN Slovakia

Quality equipment & automatization

CONFIDENTIAL 24

CCN Castings

Overview

CONFIDENTIAL 25

Wide range of materials for VGT applications :

CCN23, equivalent of PL23 CCN33, equivalent of PL33 CCN51, equivalent of GL51 Other materials in development 9 machines in production Total capacity of 80 000 tubes/yr

Competitive process with chips & scrap remelt

CCN Castings

Centrifugal casting process

CONFIDENTIAL 26

Quality and logistics control – Scrap & chips recycled

CCN Castings

Centrifugal casting process

CONFIDENTIAL 27

CCN Mexico

Location

CCN production facilities

Customers

CONFIDENTIAL 28

CCN Mexico

Location

CONFIDENTIAL 29

25 CNC machines installed

CCN Mexico

Machining capabilities

CONFIDENTIAL 30

VGT ring sets & assemblies production lines

CCN Mexico

Machining capabilities

CONFIDENTIAL 31

CCN Mexico

Turbocharger shaft production

4 production lines for an output of 1 000 000 shafts/year

CONFIDENTIAL 32

3 assembling lines for VGT assemblies

CCN Mexico

Assembling capabilities

CONFIDENTIAL 33

CCN Mexico

Metrology lab

CONFIDENTIAL 34

Building is brand new, covering 2 400m²

CCN China

Overview

CONFIDENTIAL 35

All customers can be supported locally from SHANGHAI AREA

CCN production facility

Customers

CCN China

Location

CONFIDENTIAL 36

Q1 2013 : PPAPs on shafts & Nozzle Assemblies

Q2 2013 : SOP on shafts & Nozzle Assemblies

CCN China

Timing plan

CONFIDENTIAL 37

Conclusion

CONFIDENTIAL 38