IMS10124 S MT 733 Prospekt Innenseiten ENG CC17 180530 v13 … · 2018-06-20 · MT 733 MT TECHNOLOGY MILLING˜TURNING CENTERS IMS10124_S_MT_733_Prospekt_Umschlag_ENG_CC17_180530_v07_39L.indd

MT 733MT TECHNOLOGYMILLING-TURNING CENTERS

IMS10124_S_MT_733_Prospekt_Umschlag_ENG_CC17_180530_v07_39L.indd 1 30.05.18 11:01

MT 733 two


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First Part =

Good Part

The world of �rst part = good part always poses new challenges. In this environment, the goal is process stability to be able to further reduce lot sizes, with certainty that the �rst part produced will be usable. The importance of meeting this demand is growing, particularly within �elds where long machining processes are required for costly components. These are the exact applications the MT 733-series is designed for.

PROCESS STABILITY MEANSCERTAINTY AND QUALITY

DIFFERENT BETTER

IMS10124_S_MT_733_Prospekt_Innenseiten_ENG_CC17_180530_v13_39L.indd 1 30.05.18 11:43

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COMPLETE MACHINING6-SIDE/SIMULTANEOUS 5-AXIS MACHININGTHAT INCLUDES MILLING AND TURNING RIGHT FROM THE BAR AND THE CHUCK


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We have identi�ed complete machining as a key technology that is synonymous with successful and innovative manufacturing solutions across many manufacturing segments. We embarked on the complete machining path in 1997, with our STAMA MT technology delivering a worldwide production evolution, if not revolution. The MT 733-series sets yet another groundbreaking milestone in the world of complete machining solutions.


0

k [N

/µm

]

kXX,REL kYY,REL kZZ,REL

+ 86%

+ 18%

+ 44%

MT 724 2C

MT 733

- 70%

dXX,REL dYY,REL dZZ,REL

- 40%

- 60%

0

d [µ

m/N

]

MT 724 2C

MT 733

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Improved dynamic �exibility through reduction

Increased static rigidity


Mov

emen

t

Steel-welded base frame

Polymer concrete base frame

T su

rrou

ndin

gs

Time

Temperature surroundings

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Improvedthermal stabilityBASIS STABILITY

Polymer concrete base frame in a thermo-symmetric structure with high heat capacity and low heat conductivity. Additional software for active milling spindle compensation to reduce temperature-related errors in the Z-direction. Active cooling of linear guides, chip channel and structural components in the base frame and portals*.

* Optional in some cases

INNOVATION ON ALL LEVELS THERMAL, DYNAMIC, STATIC


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MT 733 two

FLEXIBILITY

PRO

DU

CTI

VITY

MT 733 one

MT 733 two plus

MT 733 one plus


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With the diverse requirements and changing pace of today’s manufacturing, we’re often unable to foresee the applications ahead. Hence, it will certainly be one of the key challenges for us in the machining industry to make our manufacturing processes even more �exible. Simultaneously we need to boost our productivity to provide the highest work piece quality and signi�cantly reduce the cost per part.

Whether the current demand requires focused, high-volume production; or if implementing a �exible, adaptive solution is the necessary approach – both capabilities are equally important. Our MT 733-series centers are designed to completely reconcile the con�ict between highly �exible and fully productive.

YOU CAN HAVE BOTH:SERIES PRODUCTION FLEXIBILITYSMALL BATCH PRODUCTVITY

Resolving the con�ict


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Bar loader in-feed of bar material

Milling/turning machining OP 10

Cutting/work piece transfer

Milling/turning machining OP 20

Automatic �nished component outbound transfer

Machine all six sides in a single work cycle and completely manufacture the work piece on one center – it all happens in a clear, highly precise �ow. The optimal solution for manufacturing complex components with custom quality and precision requirements. Main time parallel complete machining in two work spaces on a MT 733 two or MT 733 two plus for doubled process productivity.

ALL SIX SIDES OF THE WORK PIECEIN EXACTLY FIVE STEPS

CLEAR FLOW

1

2

3

4

5


1

2 4

5

3

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Front view

MT 733 two


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Highly precise transfer means

reduced ancillary time

The �rst �ve sides of the work piece have been machined in OP10. When machining sides two-to-six in OP20, optimized cycles synchronize the rotation location of the two rotating turning spindles, and accelerate the highly precise transfer from OP10 to OP20. Cycles are also used to actuate the exact contact pressure required in order to grab and clamp the component in the X-axis gantry system. Part cut-o� occurs in the Z or Y direction.

WORK PIECE TRANSFER FROM OP10 TO OP20AUTOMATIC, PRECISE, FAST

ABSOLUTE PRECISION


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Cutting off

MT 733


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Rear view

MT 733 two plus


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The automatic work piece infeed and output is a standard feature. Regardless of whether machining from bar, bar segment, a semi-�nished component or a cast part – all MT 733-series models can handle “either/or” (i.e. they are compatible with both, bar or chuck components). The MT 733 one, one plus and two plus are also capable of “either/and” (i.e. doing both at the same time). All automation concepts give the operator complete frontal access to the work space.

EITHER AND/ORAUTOMATED MATERIAL FLOWFOR BAR AND/OR CHUCK

Flexible integrated

automation

Work piece-flow MT 733 one MT 733 one plus MT 733 two MT 733 two plusBar material Ø 80/102 mm Infeed left Infeed left Infeed left Infeed left

L 10–250 mm Output right Output right Output right Output on the backor/and or/and or or/and

Chuck parts Ø 250 mm Infeed right Infeed right Infeed left Infeed on the backOutput right Output right Output right Output on the back


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B-axis

Galaxie® drive

Picture © W

itenstein SE


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Galaxie® is the new drive concept of the MT 733-series utilized in the B-axis. Distinctive features of the fundamentally new drive kinematics include zero clearance, optimum synchronous accuracy, a high level of overload capability and extremely high repeatability. Rigid gearwheels have been replaced by individual thrust cogs with full surface multi-tooth meshing. The Galaxie® drive also boasts outstanding long-term precision, since it is backlash free throughout its lifecycle. The combination of all of these features o�ers new options for powerful simultaneous 5-axis machining across numerous sectors.

A big advantage in simultaneous

5-axis machining

EXTREME TORSIONAL STIFFNESSHIGH POSITIONING PRECISION

SURFACE CONTACT


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ConditionLine DataLineRemoteLine

TouchLine OPERATION INTERFACESmartLine PRODUCTS

Context sensitive provision of information and menu navigation for Siemens and Fanuc controls. A supplementary, uniform portfolio of functions for multiple controls. Integrates familiar operating philosophies for all milling and turning machining jobs.

INTELLIGENTLY NETWORKED


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Siemens 840 D sl control or Fanuc 31-iB524” touch displayAngled machine operation interface300 mm height adjustmentFull keyboard hardware (option)Operation console can be moved across the entire width of the work space (MT 733 two and two plus)

Safe handling of complex processes


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DATA MT 733 WORK PIECE DIMENSIONSTECHNICAL MACHINE DATA

Materials ranging from aluminum to high-alloy steel

Bar Ø 15–80/102 mmBar length up to 1020 mmWork piece length 250 mm

Chuck parts – e.g. cut-o�s, cast blanks or semi-�nished parts with Ø of up to 250 mm

Dynamic and precise also in heavy chip

removal


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MT 733 one MT 733 one plus MT 733 two MT 733 two plusMilling spindle(s) kW 60/61/59 60/61/59 2 x 60/61/59 2 x 60/61/59Torque Nm 160/200/137 160/200/137 2 x 160/200/137 2 x 160/200/137Spindle speeds x 1000 r.p.m. 12.5/12.5/20 12.5/12.5/20 12.5/12.5/20 12.5/12.5/20Turning spindle(s)* kW 43 2 x 43 2 x 43 2 x 43Torque Nm 180 2 x 180 2 x 180 2 x 180Spindle speeds x 1000 r.p.m. 4.2 4.2 4.2 4.2Traverse rangesX-axis X1/X2 mm 615(915)/– 615(915)/520(992) 615/525(997) 615(1046)/525(1387)Y-axis Y1/Y2 mm 290/– 290/– 290/290 290/290Z-axis Z1/Z2 mm 500/– 500/– 500/500 500/500High speeds m/min 65 65 65 65Acceleration g up to 1.3 up to 1.3 up to 1.3 up to 1.3Tools HSK-T63/PSC63 36/64 36/64 2 x 36/64 2 x 36/64Weight kg 10 10 10 10Diameter mm 78/140 78/140 78/140 78/140Length mm 300 300 300 300Chip-to-chip time s 2.9 2.9 2.9 2.9

* In the M-models, high-performance torque axes are now used instead of full turning spindles in 5-axis machining applications: speed 100 min-1, clamping force 500/1000 Nm, nominal torque 443 Nm. Subject to technical changes. Status June 2018.


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BETTER COMPLETE MACHINING

MT 733

MT 733 one plusMT 733 one


MT 733 two plusMT 733 two

First Part =

Good Part


CHIRON Group worldwide FRANCE Villeneuve-la-GarenneITALY Rodano MillepiniTURKEY IstanbulPOLAND Paniówki

USA Charlotte, PlymouthCHINA Beijing, TaicangINDIA BangaloreMEXICO Querétaro

CHIRON Werke GmbH & Co. KGKreuzstraße 7578532 Tuttlingen, Germanywww.chiron.de

STAMA Maschinenfabrik GmbHSiemensstraße 2373278 Schlierbach, Germanywww.stama.de

SCHERER Feinbau GmbHMarie-Curie-Straße 2563755 Alzenau, Germanywww.schererfeinbau.de

CMS-GmbHGewerbepark »take off« 12578579 Neuhausen, Germanywww.cms-retrofit.de

www.chiron-group.de

wustrow

werbung ©

STAM

A M

aschinenfabrik Gm

bH | 0618


IMS10124 S MT 733 Prospekt Innenseiten ENG CC17 180530 v13 … · 2018-06-20 · MT 733 MT TECHNOLOGY MILLING˜TURNING CENTERS IMS10124_S_MT_733_Prospekt_Umschlag_ENG_CC17_180530_v07_39L.indd

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