DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti New Semi-Automatic Case Packer - Cambé Saving Category Direct Labor reduction Status before implementation • 1 extra end-of-line FTE/shift due to manual packaging in an existing high speed packaging line • Lack of harmonization of cartons and cases • Lack of harmonization of cartons disposal inside cases • Cardboard Type C (thickness 3,8mm) Description of status after implementation • Reduction of 1 FTE/shift due to the implementation of a semi-automatic case packer • Packaging harmonization: from 3 cartons and 3 cases to 1 carton and 1 case • Implementation of Cardboard Type B (thickness 2,8mm) - more flexible - to be used in the semi-automatic case packer.
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Page: 1, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
New Semi-Automatic Case Packer - Cambé
Saving CategoryDirect Labor reduction
Status before implementation • 1 extra end-of-line FTE/shift due to manual packaging in an existing high speed packaging line
• Lack of harmonization of cartons and cases
• Lack of harmonization of cartons disposal inside cases
• Cardboard Type C (thickness 3,8mm)
Description of status after implementation• Reduction of 1 FTE/shift due to the implementation of a semi-automatic case packer
• Packaging harmonization: from 3 cartons and 3 cases to 1 carton and 1 case
• Implementation of Cardboard Type B (thickness 2,8mm) - more flexible - to be used in the semi-automatic case packer.
Page: 2, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
How we did it / once off costAcquisition of one semi-automatic case packer (Th US$ 82,7) and packaging material optimization in order to reduce manual packaging and 1 FTE / shift
Date of implementation, responsible local project managerApril/10, Frederico Giunchetti (Engineering Head)
Annualized savings
• Headcount cost savings of Th US$ 47,1 / year in 3 shifts
Before AfterAfter
Before
New Semi-Automatic Case Packer - Cambé
Page: 3, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
Productivity Increase - Cambé
Saving Category Lean / OEE
Status before implementation OEE PACKAGING 40,8% YTD 2008
Description of status after implementation OEE PACKAGING 49,5% (YTD OCT/09)
How we did it / once off cost TPM (Total Productive Maintenance) activities
People development and awareness
Better products allocation in packaging equipment,
Cost of Th US$ 57/ year (TPM Consultancy)
Date of implementation, responsible local project managerMar/08 (beginning of TPM program in the site), Frederico Giunchetti (Engineering Head)
Annualized savingsImproving the packaging performance in 2009, we avoided 9 new FTEs to perform the required volumes