Under our continuous development program our latest process control system encompassing an open SQL Database along with an interactive graphical interface has been realised after extensive trialling. The SQL database enables the potential for clients to generate reports or to interface to latest edition business or nutritional software. In addition a user configurable trending application is accessible from any graphics page. The trend is able to be of use immediately; as our systems capture and store all data, enabling historical trends to be available at anytime. Full integrated control of pellet mills via Ethernet communications to allow total automated control from a single interface. Core features pertaining to previous system developments have been retained; building upon the 37 years of industrial application experience, reliability and features our clients have come to expect. Evolutionary Browser Navigation Animated Graphics with Integrated Pellet Control
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Transcript
Under our continuous
development program our latest
process control system
encompassing an open SQL
Database along with an
interactive graphical interface
has been realised after extensive
trialling.
The SQL database enables the
potential for clients to generate
reports or to interface to latest
edition business or nutritional
software.
In addition a user configurable
trending application is accessible
from any graphics page. The
trend is able to be of use
immediately; as our systems
capture and store all data,
enabling historical trends to be
available at anytime.
Full integrated control of pellet
mills via Ethernet
communications to allow total
automated control from a single
interface.
Core features pertaining to
previous system developments
have been retained; building
upon the 37 years of industrial
application experience,
reliability and features our
clients have come to expect.
Evolutionary
Browser Navigation
Animated Graphics with Integrated Pellet Control
“WE ADD
VALUE TO OUR
CUSTOMERS
BUSINESS BY
INNOVATION…”
iMPERiUM’s Core Features
The software often controls the complete materials processing on a site, from raw material receiving, through weighing/blending, grinding (if applicable), mixing, post mixing processing (e.g. Pelleting/Cooling/Coating), and finished product load out. Management Functions:
User configurability of materials, formulations, Security etc
Materials Management and Stock Control
Formulation/Recipe Management and Production totals
Scheduling (either local or via MIS/ERP link) / finite scheduling
Cross contamination management
Reports, KPI’s & Audit Trails
Control Functions via graphics:
Batch sequence graphics
Weighing Control Screens
Receiving Control Screens
Load out Control screens
Manual/Maintenance mode of each plant item (motor, slide, valve)
Batch control functions (e.g. holds/releases)
Various general control features (Bin allocations, etc)
These core features are available to all Imperium users without the need of expensive control hardware changes, Imperium PCS is able to utilise legacy PLC, I/O platforms, for example Siemens, Allen Bradley, Mitsubishi, Omron & Schneider along with existing networked PC’s.
Imperium is modular by design meaning that extra functionality can be obtained by utilising the various modules available to our clients. The Imperium modules suite is made up of 6 elements plus 1 add-on feature. These were developed following repeated feedback from our extensive client list and from our vast industry experience. i-Efficiency Providing real time Overall Equipment Effectiveness (OEE) data by monitoring the throughput of various plant items and their stoppages, this data can then be interrogated using SQL Reporting Services or other third party products to allow management to increase the efficiency of their manufacturing facility. i-Enviro Energy monitoring and control functions utilizing real time data from power meters allowing accurate costing of product manufacturing. Allowing total energy (KWH/Tonne) and accurate costing £/Tonne for each and all productions runs. i-Data-Direct Connectivity package allowing interfaces to third party applications and hardware. i-Portal Remote viewing portal allowing secure remote connection to site control system, utilizing hierarchies’ logins to ensure full security. i-Excellence Recording of data from various quality check equipment such as visual inspections, check weighers, lab testing and many more. All data can be recorded for internal use and also included in batch reports and delivery documents. i-Translate Optional translation of all on screen text fields to the native language Add-ons i-Maint Records the usage/transitions of all configured plant items and cross checks against the database containing OEM’s service intervals and warns maintenance personal of approaching requirements.