IM05P02C41-11EN_020

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Contents

1. SafetyPrecautions

2. ModelandSufxCodes

3. HowtoInstall

4. HardwareSpecications

5. HowtoConnectWires

6. TerminalWiringDiagrams

Introduction

ThankyouforpurchasingtheUP55AProgramController.

Thisoperationguidedescribesthebasicoperationsrelatedtothesingle-loopcontrol

functionoftheUP55A.Theguideshouldbeprovidedtotheenduserofthisproduct.

Besuretoreadthisoperationguidebeforeusingtheproductinordertoensurecorrectoperation.Fordetailsofeachfunction,refertotheelectronicmanualcontainedintheprovidedCD-ROM.Beforeusingtheproduct,refertothetableofModelandSufxCodestomakesurethatthedeliveredproductisconsistentwiththemodelandsufxcodesyouordered.Alsomakesurethatthefollowingitemsareincludedinthepackage.

ProgramController(themodelyouordered).......................................... x1

SetofBrackets........................................................................................ x1

UnitLabel(L4502VZ).............................................................................. x1

TagLabel(L4502VE).............................................................................. x1

(Onlywhenordered.)

TerminalCover(L4502XP)..................................................................... x1

OperationGuideforSingle-loopControl(thisdocument)....................... x7(A3size)

(InstallationandWiring,InitialSettings,Programming,Operations,andParameters)

UsersManual(CD-ROM) ....................................................................... x1

lTargetReaders

Thisguideisintendedforthefollowingpersonnel;

Engineersresponsibleforinstallation,wiring,andmaintenanceoftheequipment.

Personnelresponsiblefornormaldailyoperationoftheequipment.

1. Safety Precautions

Thefollowingsymbolisusedontheinstrument.Itindicatesthepossibilityofinjury

totheuserordamagetotheinstrument,andsigniesthattheusermustreferto

theusersmanualforspecialinstructions.Thesamesymbolisusedintheusers

manualonpagesthattheuserneedstoreferto,togetherwiththetermWARNING

orCAUTION.

WARNING

Calls attention to actions or conditions that could cause seriousor fatal injury to the user, and indicates precautions that should betaken to prevent such occurrences.

CAUTION

Calls attention to actions or conditions that could cause injury tothe user or damage to the instrument or property and indicates pre-cautions that should be taken to prevent such occurrences.

AC

AC/DC

Theequipmentwhollyprotectedbydoubleinsulationorreinforcedinsulation.

Functionalgroundingterminals

(Donotusethisterminalasaprotectivegroundingterminal).

Note

Identiesimportantinformationrequiredtooperatetheinstrument.

n Warning and Disclaimer

(1)YOKOGAWAmakesnowarrantiesregardingtheproductexceptthosestatedin

theWARRANTYthatisprovidedseparately.

(2)Theproductisprovidedonan"asis"basis.YOKOGAWAassumesnoliabilityto

anypersonorentityforanylossordamage,directorindirect,arisingfromthe

useoftheproductorfromanyunpredictabledefectoftheproduct.

nSafety,Protection,andModicationoftheProduct

(1)Inordertoprotectthesystemcontrolledbythisproductandtheproductitself,

andtoensuresafeoperation,observethesafetyprecautionsdescribedinthe

usersmanual.Useoftheinstrumentinamannernotprescribedhereinmay

compromisetheproduct'sfunctionsandtheprotectionfeaturesinherentinthe

device.Weassumenoliabilityforsafety,orresponsibilityfortheproduct'squality,

performanceorfunctionalityshouldusersfailtoobservetheseinstructionswhen

operatingtheproduct.

(2)Installationofprotectionand/orsafetycircuitswithrespecttoalightning

protector;protectiveequipmentforthesystemcontrolledbytheproductandthe

productitself;foolprooforfailsafedesignofaprocessorlineusingthesystem

controlledbytheproductortheproductitself;and/orthedesignandinstallation

ofotherprotectiveandsafetycircuitsaretobeappropriatelyimplementedasthe

customerdeemsnecessary.

(3)Besuretousethespare partsapprovedbyYOKOGAWAwhenreplacingparts

orconsumables.

(4)Thisproductisnotdesignedormanufacturedtobeusedincriticalapplications

thatdirectlyaffectorthreatenhumanlives.Suchapplicationsincludenuclear

powerequipment,devicesusingradioactivity,railwayfacilities,aviation

equipment,airnavigationfacilities,aviationfacilities,andmedicalequipment.

Ifsoused,itistheusersresponsibilitytoincludeinthesystemadditional

equipmentanddevicesthatensurepersonnelsafety.

(5)Modicationoftheproductisstrictlyprohibited.

(6)Thisproductisintendedtobehandledbyskilled/trainedpersonnelforelectric

devices.

(7)ThisproductisULRecognizedComponent.InordertocomplywithUL

standards,end-productsarenecessarytobedesignedbythosewhohave

knowledgeoftherequirements.

WARNING

lPower Supply

Ensure that the instruments supply voltage matches the voltage

of the power supply before turning ON the power.

l Do Not Use in an Explosive Atmosphere

Do not operate the instrument in locations with combustible

or explosive gases or steam. Operation in such environments

constitutes an extreme safety hazard. Use of the instrument in

environments with high concentrations of corrosive gas (H2S,

SOX, etc.) for extended periods of time may cause a failure.

l Do Not Remove Internal Unit

The internal unit should not be removed by anyone other than

YOKOGAWA' s se rvice person nel. There are dange rous high

voltage parts inside. Additionally, do not replace the fuse byyourself.

l Damage to the Protective Construction

Operation of the instrument in a manner not specified in the

users manual may damage its protective construction.

CAUTION

This instrument is an EMC class A product. In a domestic environ-

ment this product may cause radio interference in which case the

user needs to take adequate measures.

2. ModelandSufxCodes

n UP55A[Style:S2]

Model SufxcodeOptionalsufx

code

Description

UP55A

ProgramController(providedwithretransmission

outputor15VDClooppowersupply,8DIs,and8

DOs)(Powersupply:100-240VAC)30programpatterns/300programsegments(Max.

99segmentsperpattern)

Type1:

Basic

control

-0 Standardtype

-1 Positionproportionaltype

-2 Heating/coolingtype

Type2:Functions

(*1)

0 None

1Remote(1additionalaux.analog)input,1additionalDI

2RS-485communication(Max.19.2kpbs,2-wire/4-

wire)

3 10additionalDOs

4 3additionalaux.analoginputs,2DIsand5DOstobedeleted

Type3:Open

networks

0 None

1 RS-485communication(Max.38.4kbps,2-wire/4-wire)

2 Ethernetcommunication(withserialgatewayfunction)

3CC-Linkcommunication

(withModbusmasterfunction)

4PROFIBUS-DPcommunication

(withModbusmasterfunction)

5DeviceNetcommunication(withModbusmasterfunction)

Displaylanguage(*2)

-1 English

-2 German

-3 French

-4 Spanish

Casecolor0 White(Lightgray)

1 Black(Lightcharcoalgray)

Fixedcode -00 Always"-00"

Optionalsufxcodes

/DR

Additionaldirectinput(TC,3-wire/4-wireRTD)andcurrent

inputtoRemote(1additionalaux.analog)input,

1DItobedeleted(*3)

/HA Heaterbreakalarm(*4)

/DC Powersupply24VAC/DC

/CT Coating(*5)

*1: When3isspecifiedfortheType2code,only0canbespecifiedfortheType3code.*2: English,German,French,andSpanishcanbedisplayedastheguidedisplay.

*3: Whenanyof1or4isspecifiedfortheType2code,the/DRoptioncanbespecified.*4: When-0isspecifiedfortheType1code,the/HAoptioncanbespecified.*5: Whenthe/CToptionisspecified,theUP55Adoesnotconformtothesafetystandards(UL

andCSA)andCEmarking.

n Accessories (sold separately)

Thefollowingisanaccessorysoldseparately.

LL50AParameterSettingSoftware

Model Sufxcode Description

LL50A -00 ParameterSettingSoftware

Brackets Partnumber:L4502TP(2pcsforupperandlowersides)

3. How to Install

n Installation Location

Theinstrumentshouldbeinstalledinindoorlocationsmeetingthefollowing

conditions:

Instrumented panel

Thisinstrumentisdesignedtobemountedin aninstrumentedpanel.Mountthe

instrumentinalocationwhereitsterminalswillnotinadvertentlybetouched.

Well ventilated locations

Mounttheinstrumentinwellventilatedlocationstopreventtheinstrumentsinter-

naltemperaturefromrising.

However,makesurethattheterminalportionsarenotexposedtowind.Exposure

towindmaycausethetemperaturesensoraccuracytodeteriorate.Tomountmul -

tipleindicatingcontrollers,seetheexternaldimensions/panelcutoutdimensions

whichfollow.Ifmountingotherinstrumentsadjacenttotheinstrument,complywith

thesepanelcutoutdimensionstoprovidesufcientclearancebetweentheinstru-

ments.

Locations with little mechanical vibration

Installtheinstrumentinalocationsubjecttolittlemechanicalvibration. Horizontal location

Mounttheinstrumenthorizontallyandensurethatitislevel,withnoinclinationto

therightorleft.

Front panel

of controllerKeep this angle

within 30

Rear of

controller30

Note

Iftheinstrumentismovedfromalocationwithlowtemperatureandlowhumidity

toaplacewithhightemperatureandhighhumidity,orifthetemperaturechanges

rapidly,condensationwillresult.Moreover,inthecaseofthermocoupleinputs,

measurementerrorswillresult.Toavoidsuchasituation,leavetheinstrumentinthe

newenvironmentunderambientconditionsformorethan1hourpriortousingit.

Donotmounttheinstrumentinthefollowinglocations:

Outdoors

L ocations subject to direct sunlight or close to a heater

Installtheinstrumentinalocationwithstabletemperaturesthatremainclosetoan

averagetemperatureof23C.Donotmountitinlocationssubjecttodirectsunlight

orclosetoaheater.Doingsoadverselyaffectstheinstrument.

Locations with substantial amounts of oily fumes, steam, moisture, dust, or

corrosive gases

Thepresenceofoilyfumes,steam,moisture,dust,orcorrosivegasesadversely

affectstheinstrument.Donotmounttheinstrumentinlocationssubjecttoanyof

thesesubstances.

Ar easnearelectromagneticeldgeneratingsources

Donotplacemagnetsortoolsthatgeneratemagnetismneartheinstrument.Ifthe

instrumentisusedinlocationsclosetoastrongelectromagneticeldgenerating

source,themagneticeldmaycausemeasurementerrors.

Lo cationswherethedisplayisdifculttosee

TheinstrumentusesanLCDforthedisplay unit,andthiscanbedifcultto see

fromextremelyobliqueangles.Mounttheinstrumentinalocationwhereitcanbe

seenasmuchaspossiblefromthefront.

Ar easclosetoammablearticles

Absolutelydonotplacetheinstrumentdirectlyonam-

mablesurfaces.Ifsuchacircumstanceisunavoidable

andtheinstrumentmustbeplacedclosetoaammable

item,provideashieldforitmadeof1.43mmthickplated

steelor1.6mmthickunplatedsteelwithaspaceofat

least150mmbetweenitandtheinstrumentonthetop,

bottom,andsides.

Areas subject to being splashed with water

WARNING

Be sure to turn OFF the power supply to the controller before in-

stalling it on the panel to avoid an electric shock.

www.yokogawa.com/ns

YOKOGAWA ELECTRIC CORPORATIONNetwork Solutions Business Division

2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPANYOKOGAWA CORPORATION OF AMERICA

Head office and for product sales

2 Dart Road, Newnan, Georgia 30265, USAYOKOGAWA EUROPE B.V.

HeadquartersEuroweg 2, 3825 HD Amersfoort, THE NETHERLANDS

All Rights Reserved, Copyright 2010 Yokogawa Electric Corporation

150 mm150 mm

150 mm

150 mm

150 mm150 mm

150 mm

150 mm

OperationGuide

IM 05P02C41-11EN

UP55AProgram ControllerOperation Guide for Single-loop Control

This operation guide describes installation, wiring, and other tasks required to make thecontroller ready for operation.

2nd Edition : Jan. 2011

Installation and Wiring

n Waste Electrical and Electronic Equipment (WEEE),

Directive 2002/96/ECThisisanexplanationofhowtodisposeofthisproductbasedonWasteElectrical

andElectronicEquipment(WEEE),Directive2002/96/EC.Thisdirectiveisonlyvalid

intheEU.

Marking

ThisproductcomplieswiththeWEEEDirective(2002/96/EC)

markingrequirement.

Thismarkingindicatesthatyoumustnotdiscardthiselectrical/

electronicproductindomestichouseholdwaste.

Product Category

WithreferencetotheequipmenttypesintheWEEEdirectiveAnnex1,this

productisclassifiedasaMonitoringandControlinstrumentationproduct.

Donotdisposeindomestichouseholdwaste.WhendisposingproductsintheEU,

contactyourlocalYokogawaEuropeB.V.ofce.

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n Mounting the Instrument Main Unit

Provideaninstrumentedpanelsteelsheetof1to10mmthickness.

Afteropeningthemountingholeonthepanel,followtheproceduresbelowtoinstall

thecontroller:

1) Insertthecontrollerintotheopeningfromthefrontofthepanelsothatthe

terminalboardontherearisatthefarside.

2) Setthebracketsinplaceonthetopandbottomofthecontrollerasshowninthe

gurebelow,thentightenthescrewsofthebrackets.Takecarenottoovertighten

them.

Bracket(top mounting hardware)

Terminal board

Bracket(bottom mounting hardware)

Panel

Insert a screwdriver into thebrackets to tighten the screws.

Direction to insert thecontroller

Appropriate

tightening torque:0.25 Nm

Insert the controllerinto the opening atthe front of the panel.

CAUTION

Tighten the screws with appropriate tightening torque within 0.25

Nm. Otherwise it may cause the case deformation or the bracket

damage.

Make sure that foreign materials do not enter the inside of the

instrument through the cases slit holes.

n External Dimensions and Panel Cutout Dimensions

(25)

(53) (2.09)

[(N-1)96+92]117 (4.61) min.

145 (5.71)min.

+0.80

+0.8092

N stands for the number of controllers to be

installed.

However, the measured value applies if N5.

65 (2.56)

20 (0.79)

11(0.43)

UP55A

1 to 10 mm (0.04 to 0.39 inch) (panel thickness)

Bracket

Bracket

94

.6(

3.7

2)

91

.6(

3.6

1)

10

5.2(

4.1

4)

Unit: mm (approx. inch)

96 (3.78)

9

6(

3.7

8)

G ene ra l m oun ti ng Si de- by -s id e c los e m oun ti ng

Terminal cover

Normal tolerance:

(value of JIS B 0401-1998 tolerance class IT18)/2

+0.8092

+0.030(3.62 )

(0.98)+0.030(3.62 )

+0.8092

+0.030(3.62 )

([(N-1)3.78+3.62] )+0.030

4. HardwareSpecications

WARNING

This instrument is for Measurement Category I (CAT.I). Do not use it

for measurements in locations falling under Measurement Catego-

ries II, III, and IV.

Internal Wiring

Outlet

Entrance IVCable

III TI

II

CategoryMeasurement

categoryDescription Remarks

I CAT.IFormeasurementsperformedoncircuitsnot

directlyconnectedtoMAINS.-

II CAT.IIFormeasurementsperformedoncircuitsdi-

rectlyconnectedtothelow-voltageinstallation.

Appliances,portableequip-

ment,etc.

III CAT.IIIFormeasurementsperformedinthebuilding

installation.

Distributionboard,circuit

breaker,etc.

I V C AT. IVFormeasurementsperformedatthesourceof

thelow-voltageinstallation.

Overheadwire,cable

systems,etc.

nInputSpecications

UniversalInput(Equippedasstandard)

Numberofinputs:1

Inputtype,instrumentrange,andmeasurementaccuracy:Seethetablebelow.

Input TypeInstrument Range

AccuracyC F

Thermo-couple

K

-270.0to1370.0C -450.0to2500.0F 0.1%ofinstrumentrange1digitfor

0Cormore0.2%ofinstrumentrange1digitfor

lessthan0C2%ofinstrumentrange1digitfor

lessthan-200.0CofthermocoupleK

1%ofinstrumentrange1digitforlessthan-200.0CofthermocoupleT

-270.0to1000.0C -450.0to2300.0F

-200.0to500.0C -200.0to1000.0F

J -200.0to1200.0C -300.0to2300.0F

T-270.0to400.0C -450.0to750.0F

0.0to400.0C -200.0to750.0F

B 0.0to1800.0C 32to3300F

0.15%ofinstrumentrange1digitfor400Cormore5%ofinstrumentrange1digitfor

lessthan400C

S 0.0to1700.0C 32to3100F0.15%ofinstrumentrange1digit

R 0 . 0 t o 1 70 0 .0 C 3 2 t o 3 1 00 F

N -200.0to1300.0C -300.0to2400.0F

0.1%ofinstrumentrange1digit


forlessthan0C

E -270.0to1000.0C -450.0to1800.0F 0.1%ofinstrumentrange1digitfor

0Cormore

0.2%ofinstrumentrange1digitforlessthan0C

1.5%ofinstrumentrange1digitforlessthan-200.0CofthermocoupleE.

L -200.0to900.0C -300.0to1600.0F

U

-200.0to400.0C -300.0to750.0F

0.0to400.0C -200.0to1000.0F

W 0 . 0 t o 2 30 0 .0 C 3 2 t o 4 2 00 F0.2%ofinstrumentrange1digit

(Note2)

Platinel2 0.0to1390.0C 32.0to2500.0F 0.1%ofinstrumentrange1digit

PR20-40 0.0to1900.0C 32to3400F

0.5%ofinstrumentrange1digitfor800Cormore

Accuracyisnotguaranteedforless

than800C.

W97Re3-W75Re25 0.0to2000.0C 32to3600F 0.2%ofinstrumentrange1digit

RTD

JPt100-200.0to500.0C -300.0to1000.0F

0.1%ofinstrumentrange1digit(Note1)

-150.00to150.00C -200.0to300.0F 0.1%ofinstrumentrange1digit

Pt100


(Note1)-200.0to500.0C -300.0to1000.0F


Standardsignal

0.400to2.000V


1.000to5.000V

4.00to20.00mA

DCvoltage/current

0.000to2.000V

0.00to10.00V

0.00to20.00mA

-10.00to20.00mV

0.0to100.0mV

Theaccuracyisthatinthestandardoperatingconditions:232C,5510%RH,andpowerfrequencyat50/60Hz.

Note1: 0.3C1digitintherangebetween0and100C,0.5C1digitintherange between-100and200C.

Note2: W:W-5%Re/W-26%Re(HoskinsMfg.Co.).ASTME988

Inputsampling(control)period:Selectfrom100and200msBurnoutdetection:

FunctionsatTC,RTD,andstandardsignal. Upscale,downscale,andoffcanbespecied.

Forstandardsignal,burnoutisdeterminedtohaveoccurredifitis0.1Vor0.4

mAor less.Inputbiascurrent:0.05A(forTCorRTD)Measuredcurrent(RTD):About0.16mAInputresistance:

TCormVinput:1Mormore Vinput:About1M mAinput:About250

Allowablesignalsourceresistance:

TCormVinput:250orless

Effectsofsignalsourceresistance:0.1V/orless

DCvoltageinput:2korless

Effectsofsignalsourceresistance:About0.01%/100

Allowablewiringresistance:

RTDinput:Max.150/wire(Theconductorresistancebetweenthethreewires

shallbeequal.)

Wiringresistanceeffect:0.1C/10

Allowableinputvoltage/current:

TC,mV,mAandRTDinput:10VDC

Vinput:20VDC

mAinput:40mA

Noiserejectionratio:

Normalmode:40dBormore(at50/60Hz)

Commonmode:120dBormore(at50/60Hz)

For100-240VAC,thepowerfrequencycanbesetmanually.

Automaticdetectionisalsoavailable.

For24VAC/DC,thepowerfrequencycanbesetmanually.

Referencejunctioncompensationerror:

1.0C(15to35C)

1.5C(-10to15Cand35to50C)

Applicablestandards:JIS/IEC/DIN(ITS-90)forTCandRTD

AuxiliaryAnalogInput

Use:Remotesetpointsetting,externalcompensatinginput,auxiliaryinputforcom-

putation,etc.

Numberofinputs:SeethetableofModelandSufxCodes.

Inputtype,instrumentrange,andmeasurementaccuracy:Seethetablebelow.

Input Type Instrument Range Accuracy

Standardsignal0.400to2.000V 0.2%ofinstrumentrange1digit

1.000to5.000V 0.1%ofinstrumentrange1digit

DCvoltage0.000to2.000V 0.2%ofinstrumentrange1digit

0.00to10.00V 0.1%ofinstrumentrange1digit

DCvoltageforhigh-input

impedance0.000to1.250V 0.1%ofinstrumentrange1digit

Inputsampling(control)period:Sameasuniversalinput

Inputresistance:About1M

However,10MormoreforDCvoltageforhigh-inputimpedancerange

Burnoutdetection:Functionsatstandardsignal

Burnoutisdeterminedtohaveoccurredifitis0.1Vorless.

RemoteInputwithDirectInput

Numberofinputs:SeethetableofModelandSufxCodes.Inputtype,instrumentrange,andmeasurementaccuracy:Sameasuniversalinput

exceptthetablebelow.

Input TypeInstrument Range

AccuracyC F

4-wireRTD

JPt100

-200.0to500.0C -300.0to1000.0F0.5Cofinstrumentrange1

digit

-150.00to150.00C -200.0to300.0F0.2Cofinstrumentrange1

digit

Pt100

-200.0to850.0C -300.0to1560.0F0.1%ofinstrumentrange1

digit(Note1)

-200.0to500.0C -300.0to1000.0F0.5Cofinstrumentrange1digit

-150.00to150.00C -200.0to300.0F0.2Cofinstrumentrange1digit

Note1: 0.5C1digitintherangebetween-200.0and500.0C/-300.0and1000.0F.

Inputsampling(control)period:Sameasuniversalinput

Burnoutdetection:Sameasuniversalinput

nAnalogOutputSpecications

Numberofoutputs:

Controloutput:1

Cooling-sidecontroloutputofHeating/coolingtype:1

Outputtype:Currentoutputorvoltagepulseoutput

Currentoutput:4to20mADCor0to20mADC/loadresistanceof600orlessCurrentoutputaccuracy:0.1%ofspan(5%ofspanfor1mAorless)

Theaccuracyisthatinthestandardoperatingconditions:232C,5510%RH,

andpowerfrequencyat50/60Hz.

Voltagepulseoutput:

Use:Timeproportionaloutput

On-voltage:12Vormore/loadresistanceof600ormore

Off-voltage:0.1VDCorless

Timeresolution:10msor0.1%ofoutput,whicheverislarger

nStepResponseTimeSpecications

Within500ms(whenthecontrolperiodis100ms)

Within1s(whenthecontrolperiodis200ms)

(63%ofanalogoutputresponsetimewhenastepchangeof10to90%ofinputspan

isapplied)

nRelayContactOutputSpecications

Contacttypeandnumberofoutputs:

Controloutput:contactpoint1c;1point

Cooling-sidecontroloutputofHeating/coolingtype:contactpoint1c;1point

Eventoutput:contactpoint1a;3points(commonisindependent)

Contactrating:

Contactpoint1c(controloutput):250VAC,3Aor30VDC,3A(resistanceload)

Contactpoint1a(eventoutput):240VAC,1Aor30VDC,1A(resistanceload)

Use:Timeproportionaloutput,eventoutput,alarmoutput,FAILoutput,etc.

Timeresolutionofcontroloutput:10msor0.1%ofoutput,whicheverislargerNote:Thiscannotbeusedforasmallloadof10mAorless.

nPositionProportionalOutputSpecications

Positionsignalinput:

Slideresistance:100to2.5koftotalresistance

100%sideandslideline:withdisconnectiondetection

0 % si de : wi th ou t di sc on ne ct io n de te ct io n

Currentinput:4to20mA(withdisconnectiondetection)

Samplingperiod:50ms

Measurementresolution:0.1%ofinputspan

Positionproportionalrelayoutput:

Contactpoint1a;2points,250VAC,3Aor30VDC,3A(resistanceload)Note:Thiscannotbeusedforasmallloadof10mAorless.

nRetransmissionOutputSpecications

Number ofoutputs:Retransmissionoutput;1,shared with15V DClooppower

supply

Currentoutput:4to20mADCor0to20mADC/loadresistanceof600orless

Currentoutputaccuracy:0.1%ofspan(5%ofspanfor1mAorless)

Theaccuracyisthatinthestandardoperatingconditions:232C,5510%RH,

andpowerfrequencyat50/60Hz.

n15VDCLoopPowerSupplySpecications

(Sharedwithretransmissionoutput)

Powersupply:14.5to18.0VDC

Maximumsupplycurrent:About21mA(withshort-circuitcurrentlimitingcircuit)

nContactInputSpecications

Numberofinputs:SeethetableofModelandSufxCodes.

Inputtype:No-voltagecontactinputortransistorcontactinput

Inputcontactrating:12VDC,10mAormore

Useacontactwithaminimumon-currentof1mAormore.

ON/OFFdetection:

No-voltagecontactinput:

Contactresistanceof1kor lessisdeterminedasONandcontact

resistanceof50kormoreasOFF.

Transistorcontactinput:

Inputvoltageof2VorlessisdeterminedasONandleakagecurrentmust

notexceed100AwhenOFF.

Minimumstatusdetectionholdtime:Controlperiod+50ms

Use:PTNO.switch,operationmodeswitch,andeventinput

nTransistorContactOutputSpecications

Numberofoutputs:SeethetableofModelandSufxCodes.

Outputtype:Opencollector(SINKcurrent)

Outputcontactrating:Max.24VDC,50mA

Outputtimeresolution:Min.100ms

nHeaterBreakAlarmSpecications

Numberofinputs:2

Numberofoutputs:2(transistorcontactoutput)

Use:Measurestheheatercurrentusinganexternalcurrenttransformer(CT)and

generatesaheaterbreakalarmwhenthemeasuredvalueislessthanthebreak

detectionvalue.

Currenttransformerinputresistance:About9.4

Currenttransformerinputrange:0.0to0.1Arms(0.12Armsormorecannotbeap-

plied.)

Heatercurrentsettingrange:OFF,0.1to300.0Arms

Heatercurrentmeasuredvaluedisplayrange:0.0to360.0Arms Note:TheCTratiocanbeset.CTratiosettingrange:1to3300

Recommended CT:CTfromU.R.D.,Ltd.

CTL-6-S-H:CTratio800,measurablecurrentrange:0.1to80.0Arms

CTL-12L-30:CTratio3000,measurablecurrentrange:0.1to180.0Arms

Heatercurrentmeasurementperiod:200ms

Heater currentmeasurementaccuracy:5% ofcurrenttransformeri nputrange

span1digit(CTerrorisnotincluded.)

Heatercurrentdetectionresolution:Within1/250ofcurrenttransformerinputrange

span

BreakdetectionOn-time:Min.0.2second(fortimeproportionaloutput)

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Contents

1. NamesandFunctionsofDisplayParts

2. SetupProcedure

3. QuickSettingFunction(SettingofInputandOutput)4. AdjustingValvePositionAutomatically(foraPositionProportionalTypeControllerOnly)

5. SettingAlarmType

6. SettingAlarmSetpoint

1. Names and Functions of Display Parts

(2) + (3) + (4) : Setpoint display

(1)(9)

(2)

(10)

(11)

(12)

(13)

(4)

(3)

(5)

(6)

(7)

(8)

No.ingure Name Description

(1)PVdisplay

(whiteorred)

DisplaysPV.Displaysanerrorcodeifanerroroccurs.

DisplaysthescrollingguideintheMenuDisplayandParameter

SettingDisplaywhentheguidedisplayON/OFFissettoON.

(2)

Groupdisplay(pattern

number)

(green)

1to30representpatternnumbersintheOperationDisplay.Displaysagroupnumber(1to8orR)andterminalarea(E1toE4)

intheParameterSettingDisplay.

(3) Symboldisplay(orange) Displaysaparametersymbol.

(4) Datadisplay(orange) Displaysaparametersetpointandmenusymbol.

(5)

Bar-graphdisplay

(event,alarm)

(orange)

DisplaystheeventstatusandthesegmentpositionintheOperationDisplay.(Defaultvalues:Timeeventstatus,Alarmstatus)

Displayscontroloutputvalue(OUT)andmeasuredinputvalue(PV).

Thedatatobedisplayedcanbesetbytheparameter.

(6)Eventindicator

(orange)

LitwhenthePVeventsoccur.

Eventdisplayscanbesetbytheparameter.

(7)Keynavigationindica-

tor(green)

LitorblinkswhentheUp/DownorLeft/Rightarrowkeyoperation

ispossible.

(8)Parameterdisplaylevel

indicator(green)

Displaysthesettingconditionsoftheparameterdisplaylevelfunc-

tion.

Par ameter display level EASY PRO

Easysettingmode Lit Unlit

S ta nd ar d se tt in g mo de U nl it U nl it

P ro fe ss io na l se tt in g mo de U nl it L it

(9)Programmonitor

(green)

Displaysthestatusofincrement,constancy,anddecrementofthe

programsetpoint.

:Litwhenaprogramsetpointisincreasing.

:Litwhenaprogramsetpointisconstant.

:Litwhenaprogramsetpointisdecreasing.

(10)Statusindicator

(greenandred)

Displaystheoperatingconditionsandcontrolstatus.

Indicator Description

HLD Litwheninholdmode(HLD).

CAS Litwhenincascademode(CAS).

PRG

Litwheninprogramoperationmode(PRG).

LitwhiletheStartingtimeofprogramoperation

(S.TM)isavailable.

RST Litwheninresetmode(RST).

MANLitwheninmanualmode(MAN).Blinksduringauto-tuning.

(11) Securityindicator(red) Litifapasswordisset.Thesetupparametersettingsarelocked.

(12)Ladderoperation

indicator(green)

Litwhiletheladderprogramoperationisexecuted.

(13)

Loop2indicator

(LP2lamp)

(green)

LitwhenthecontrolmodeisCascadecontrol.

IntheOperationDisplay,theLP2lampislitwhiletheLoop-2data

isdisplayedonSetpointdisplay.

IntheParameterSettingDisplay,theLP2lampindicatesthe

loopofdisplayedmenusymbolorparametersymbol.TheLP2

lampislitwhiletheLoop-2menusymbolorparametersymbolis

displayed.

(4)

(5)

(1)

(2)

(3)

No.ingure Name Description

( 1) D IS PL AY k ey

UsedtoswitchtheOperationDisplays.

PressthekeyintheOperationDisplaytoswitchtheprovided

OperationDisplays.

PressthekeyintheMenuDisplayorParameterSettingDisplay

toreturntotheOperationDisplay.

( 2) P AR AM ET ER k ey

Holddownthekeyfor3secondstomovetotheOperation

ParameterSettingDisplay.

HolddownthekeyandtheLeftarrowkeysimultaneouslyfor3

secondstomovetotheSetupParameterSettingDisplay.

PressthekeyintheParameterSettingDisplaytoreturntothe

MenuDisplay.Pressthekeyoncetocanceltheparameterset-

ting(setpointisblinking).

(3)

SET/ENTERkey

Up/Down/Left/Right

arrowkeys

SET/ENTERkey

PressthekeyintheMenuDisplaytomovetotheParameter

SettingDisplayoftheMenu.PressthekeyintheParameter

SettingDisplaytotransfertotheparametersettingmode

(setpointisblinking),andtheparametercanbechanged.

Pressthekeyduringparametersettingmodetoregisterthe

setpoint.

Up/Down/Left/Rightarrowkeys

PresstheLeft/RightarrowkeysintheMenuDisplaytoswitch

theDisplays.

PresstheUp/Down/Left/RightarrowkeysintheParameter

SettingDisplaytoswitchtheDisplays.

PresstheUp/Downarrowkeysduringparametersettingmode

(setpointisblinking)tochangeasetpoint.

PresstheLeft/Rightarrowkeysduringparametersettingmode

(setpointisblinking)tomovebetweendigitsaccordingtotheparameter.

(4 ) L i gh t -l o ad e r i nt e rf a ce

Itisthecommunicationinterfacefortheadaptercableusedwhen

settingandstoringparametersfromaPC.TheLL50AParameter

SettingSoftware(soldseparately)isrequired.

(5)

RUNkey

RSTkey

MODEkey

PTNkey

RUNkey:PresstheRUNkeyfor1secondwhileanoperation

displayisshownstartstheprogrampatternoperation.

RSTkey:PresstheRSTkeyfor1secondwhileanoperation

displayisshownstopstheprogrampatternoperation.

MODEkey:PresentsadisplayforswitchingbetweentheHOLD,ADVANCE,PROG,RESET,LOCAL,REMOTEand

AUTO/MAN.Inordertochangetheoperationmode,

presstheSET/ENTERkeywhilethesetpointisblinking.

PTNkey:Aprogrampatternnumbercanbeselectedduringthe

operationexcepttheprogrampatternoperation.(The

programpatternnumberdisplayedontheGroupdisplay

blinks.)WhenthePTNkeyispressedwhiletheprogram

patternnumberisblinking,theblinkingstops.

Userscanassignfunctionstothekeyusingparameters.

Note:Thecommunicationconnector(maintenanceport)forLL50AParameterSettingSoftwareisonthetopoftheunit.

2. Setup Procedure

ThefollowingowchartshowsthesetupprocedureforUP55A.

Install and wire a controller.

Monitoring and control of regular operations

Adjust PID using auto-tuning or manually for PID control.

Other setup

Operation

NO

NO NO

YES

YES YES

Control mode: Single-loop control only

Set the other parameters as needed.

Programming Set the program pattern.

PID tuning

Input setup

Output setup

Installationand wiring

Power ON

Control mode setup

Control type setup

Control type setup

Input/output setup

Valve positionadjustment

UseQuick settingfunction?

Positionproportional

type?

Positionproportional

type?

For Position proportional type

3. Quick Setting Function (Setting of Input and Output)

TheQuicksettingfunctionisafunctiontoeasilysetthebasicfunctionofthecontrol-

ler.

TurnonthecontrollertostarttheQuicksettingfunction.

Thisfunctionallowsyoutoeasilysetthecontroltype,input,andoutput,andquickly

startthecontrolaction.

Theitems(parameters)tobesetbyQuicksettingfunctionareasfollows.

(1)Controltype(PIDcontrol,Heating/coolingcontrol,etc.)

(2)Inputfunction(PVinputtype,range,scale(atvoltageinput),etc.)

(3)Outputfunction(controloutputtypeandcycletime)

Afterturningonthecontroller,rstdecidewhetherornottousetheQuicksettingfunc-

tion.

TheQuicksettingfunctioncanbeusedonlywhenthecontrolmodeisSingle-loop

control.Forothercontrolmodes,setthefunctionswithoutusingtheQuicksetting

function.

Operation in Initial Display

PresstheSET/ENTERkeywhi leYESisdisplaye dtostarttheQuickse ttingfunction.

IfyouchangeYEStoNOandpresstheSET/ENTERkey,OperationDisplaywill

appearwithoutstartingtheQuicksettingfunction.

OperationGuide

Initial Settings

This operation guide describes basic settings and operations of the UP55A.For details of each function, see the electronic manual contained in the providedCD-ROM.The scrolling guide is displayed on PV display in the Parameter Setting Display.This guide can be turned on/off with the MODE key.

UP55AProgram ControllerOperation Guide for Single-loop Control

Operation for Setting

Toselecttheparametersettingdisplayedastheinitialvalue,presstheDownarrow

keytomovetothenextparameter.

Tochangeandsettheparametersetting,presstheSET/ENTERkeytostartthe

setpointblinking.Theblinkingstateallowsyoutomakechanges(settingmode).

UsetheUp/Down/Left/Rightarrowkeystochangethesetpoint.PresstheSET/EN-

TERkeytoregisterthesetting.

Making Settings Using Quick Setting Function

Example: Setting to PID contro l, thermocouple type K (range of 0.0 to

500.00C), and current control output

Forthedetailedprocedureandswitchingofdisplays,see"FlowofQuickSetting

Function"below.Fortheparameterstoset,seethenextpage.

(1)PresstheSET/ENTERkeywhileYESforQSM(Quicksettingmode)isdisplayed.

(2)Setthecontroltypeparameter(CNT)toPID(PIDcontrol).

(3)SetthePVinputtypeparameter(IN)toK1(-270.0to1370.00C).

(4)SetthePVinputunitparameter(UNIT)toC(DegreeCelsius).

(5)SetthemaximumvalueofPVinputrangeparameter(RH)to500.0.

(6)SettheminimumvalueofPVinputrangeparameter(RL)to0.0.

(7)Settheoutputtypeselectionparameter(OT)toOUTterminals(current).

(8)Finally,EXITisdisplayed.ChangeNOtoYESandpresstheSET/ENTERkeyto

completethesetup.OperationDisplayappears.

FlowofQuickSettingFunction

InQuicksettingmode,theparameterguideappearsonPVdisplay.

Thisguidecanbeturnedon/offwiththeMODEkey.

First, the control type parameter

(CNT) is displayed.

Initial value: PID (PID control)

H/C (Heating/cooling control) for

Heating/cooling type unit.

The PV input type

parameter (IN) is

displayed.

Initial value: OFF

OFF blinks.

Blinking allows you to

change the setting.

K1 is displayed.

K1 has been registered.

The PV input unit parameter

(UNIT) is displayed.

Initial value: C (Degree

Celsius)

Press the SET/ENTER keywhile YES is displayed to start

the Quick setting.

Select NO with the Downarrow key and press the

SET/ENTER key.

Select NO to return to

the Operation Display.

Press the Down arrow key.



Press the SET/ENTER key.


Press the Up arrow key.

.

Quick setting starts

Power-on

1.

2.

3.

4.

5.

6.

7.

[YES]

[NO]

.

.

.

.

.

The last digit of the upper limit value blinks.

The parameter RH (maximum

value of PV input range) has been

changed to 500.0.

The setpoint for the parameter

RH has been registered.

.

.

.


.

.

.



.

The upper limit value of the

setting range is displayed for the

parameter RH (maximum value

of PV input range).

Change the setpoint using the Up/Down

arrow keys to increase and decrease the

value and the Left/Right arrow keys to

move between digits.

Finally, EXIT is displayed.Press the SET/ENTER key to swtich to the setting mode.

Change NO to YES and press the SET/ENTER key to

complete the setup of the basic function.

Operation Display appears.

The Quick setting function continues in the NO state.

Displays the measured

input value (PV).

Displays the starting

target setpoint (SSP).

Follow the same procedure to set RL to 0.0 and

OT to 00.02.

Set other parameters as needed.

8.

9.

10.

11.

12.

Operation Display

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3. Program Pattern Setup Charts

Youcanregistermax.99programsegmentswiththeUP55Acontroller.Createas

manycopiesofthechartasnecessary.

Systemname

ProgramNo.

Programname

Model

SerialNo.

Thefollowingparametersarenecessarytobesetbeforeprogramming.

NotethattheprogramisdeletedifTMUorSEG.Tischangedaftercreatingpro-

grams.

Forthesettingrange,see"Parameters."

< Setup Parameters >

Parametersymbol Parametername Usersettings

TMU Programtimeunit

SEG.T Segmentsettingmethod

ZON ZonePIDselection

PT2.G Programpattern-2retransmission

Thefollowingparametersarecommonparametersfortheprogrampatternspecied.

Forthesettingrange,see"Parameters."

< Program Pattern Data (common parameter) >Parametersymbol Parametername Usersettings

SSP Startingtargetsetpoint

SSP Startingtargetsetpoint(forprogrampattern-2retransmission)

STC Startcode

WT.SW1 WaitfunctionON/OFF1

WZ.UP1 Upper-sidewaitzone1

WZ.LO1 Lower-sidewaitzone1

WT.TM1 Waittime1




WT.TM2 Waittime2




WT.TM3 Waittime3




WT.TM4 Waittime4




WT.TM5 Waittime5

R.CYCL Numberofrepeatcycles

R.STRT Repeatcyclestartsegmentnumber

R.END Repeatcycleendsegmentnumber

Error Indication at Program Pattern Creation and Editing

E rr or c od e E rr or i nf or ma ti on C au se o f er ro r

ERR01

Patterncreationorediting

isdisableduringprogram

operation.

Deletingorcopyingoftheprogrampattern,orinserting

ordeletingofthesegmentwasexecutedduringprogram

operation.

ERR22 Segmentwriteerror Thetotalnumberofsegmentsexceeded300.

ERR23 SegmentinserterrorNewsegmentcannotbeinsertedbecausethenumberof

segmentsinapatternexceeded99.

ERR32Patternsource

specicationerrorNopatternexistsinthesource.

ERR33Patterndestinationspecicationerror

Patternsalreadyexistinthedestination.

ERR41 Patterndeleteerror Thepatterntobedeleteddoesnotexist.

Excepttheaboveerrors,therearesomeerrorcodesincommunication.Fordetails,

seeUser'sManual.

< Program Pattern Data (parameters for segments) >MaximumvalueofPVinputrange/MaximumvalueofPVinputscale ()

Unit()

Aprogrampatterncanbedrawnintherighttable.

MinimumvalueofPVinputrange/MinimumvalueofPVinputscale ()

Parameter

symbolParametername

Segments

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TSP Finaltargetsetpoint

TSP FinaltargetsetpointforProgrampattern-2retransmission

TIME Segmenttimesetting

TM.RT Segmentramp-ratesetting

S.PID SegmentPIDnumberselection

JC Junctioncode

PV.TY1 PVevent-1typePV.EV1 PVevent-1setpoint

PV.TY2 PVevent-2type

PV.EV2 PVevent-2setpoint











PV.TY PVevent-8type

PV.EV PVevent-8setpoint

TME1 Startconditionoftimeevent1

T.ON1 Ontimeoftimeevent1

T.OF1 Offtimeoftimeevent1



















TME Startconditionoftimeevent8

T.ON Ontimeoftimeevent8

T.OF Offtimeoftimeevent8

























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