Page 1
ILMplus
16,20,25,30
PARTS MANUAL
ECN-M0XXX Rev. 2.0, Date 05-13-2015 Part #90-0714-000
PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703
Tel (888)-774-5844 Fax (562)-924-8318
PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619
Tel (609)-587-4200 Fax (609)-587-4201
Visit our website at www.palfinger.com for up to date information and notifications
If you received this product with damaged or missing parts,
Please contact PALFINGER Liftgates at (888)-774-5844
Page 2
Built to Deliver - Every Time
INDEX
TABLE OF CONTENT Page
LIFTING GEAR 3
CHAIN LINK, ANCHOR AND SPROCKETS 4CHAIN ROUTING 5RUNNER 6GAS SPRING 7PLATFORM STEEL 8PLATFORM ALU FOLDING RAMP 9PLATFORM ALU FOLDING RAMP ARR 10CART STOP 11CONTROL SYSTEM 12CYLINDER 13OPEN-CLOSE CYLINDER 14POWER UNIT 15
ILMplus
- Column gate
Important gate information:
On the driverside column
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 2
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 3
Built to Deliver - Every Time
ILM plus
Lifting Gear
No. Description Part no.
1 Door Cover see next pageSTD Light Kit - 4 red/ 1 white 70-0709-928/20/22LED Light Kit - 4 red/ 1 white 70-0709-929/21
H-Frame Weld 94" 02-0709-100
H-Frame Weld 100" 02-0709-101
4 Storage safety latch, kit, incl. hardware 60-0713-000
5 Above Floor Kit for both sides 05-0709-100
6 Plate PM-05-0709-005
7 Cover Guard PM-05-0709-008
8 Holster, ILM heavy duty PM-70-0709-006
9 Safety Latch Plate PM-04-0709-008
10 Axle Nut, 3/8" PM-00-0709-014
11 Latch Pin, 3/8 PM-00-0709-013
12 Rail Driver Side PM-02-0709-001
13 Rail Curb Side PM-02-0709-002
14 Cap Plastic PM-1475511
15 Remote Cable Cover Plate PM-70-0709-005
16 Speednut 1060061
17 Truss screw - 1/4 - 20 x 1/2" 1092119
3
2
7
8
3
1
9
5
46
6
10
11
2
15
14
17
16
Width of truck = Width of liftgate
88'' wide = 86'' wide
90'' wide = 88'' wide
96'' wide = 94'' wide
102'' wide = 100'' wide
Matching table
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 3
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 4
Built to Deliver - Every Time
ILM plus
Cover Doors
No. Description Part No.
Cover door, w/o light cut outs, for 76'' wide door 00-0709-023
Cover door, w/o light cut outs, for 78'' wide door 00-0709-026
Cover door, w/o light cut outs, for 84'' wide door 04-0709-009
Cover door, w/o light cut outs, for 90'' wide door 00-0709-018
Cover door, w/ light kit, for 78'' wide door 70-0709-929
Cover door, w/ light kit, for 84'' wide door 70-0709-921
Cover door, w/ light kit, for 90'' wide door 70-0709-923
Cover door, w/ light and license plate cut outs, for 84'' wide door 60-0714-000
Cover door, w/ light and license plate cut outs, for 90'' wide door 60-0714-0023
1
2
Width of truck = Width of cover door
88'' wide = 76'' wide
90'' wide = 78'' wide
96'' wide = 84'' wide
102'' wide = 90'' wide
Matching table
1
2
3
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 4
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 5
Built to Deliver - Every Time
ILM plus
Drop in License Plate
No. Description Part No.
1 License plate bracket 65-7514-020
2 License plate lamp 60-1414-002
3 Button head cap screw, 1/4 - 20 x 0.75'' ES3475
4 Rivet nut, 1/4 - 20 EM-714
5 Rivet, 3/16 x 0.45'' EK3207
KIT Drop in license plate kit, incl. all components above 65-7514-021
1
2
3
4
5
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 5
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 6
Built to Deliver - Every Time
ILM plus
Chain Link, Anchor and Sprockets
No. Description Part no.
Sprocket - 15t Orange (1600, 2000, 2500) PM-01-0709-075
Sprocket - 15t Black (3000) PM-04-0709-015
2 Pin, Short PM-04-0709-013
3 Pin, Long PM-04-0709-014
4 Hair Pin Clip - .125 x 2.5 PM-1418662
5 Chain Anchor - Adjustable PM-04-0709-101
6 Chain link PM-1419662
7 Pin, AF PM-05-0709-007
1
7
5
2
6
4
1
1
3
3
3
1
1
1
1
2
3
3
3
1
1
1
17
4
5
6
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 6
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 7
Built to Deliver - Every Time
ILM plus
Chain Routing
No. Description Part no.1 Roller Chain CS - 114-3/4"(153 links) common PM-1419664
Roller Chain DS - 129-3/4"(173 links) 100" wide PM-1419665
Roller Chain DS - 123-3/4"(165 links) 94" wide PM-1419663
3 Roller Chain x 83.25 cc (111 links) common PM-1419669
4 Master link PM-1419662
2
ILM+ Above FloorChain Routing
ILM+ StandardChain Routing
2
4
Truck Side
Deck Side
Drivers Side ChainTruck Side
Curb Side ChainDeck Side
2 1 1
3 3
4
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 7
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 8
Built to Deliver - Every Time
ILM plus
Runner
No. Description Part no.1 Runner Complete PM-03-0709-100
2 Bushing, 36 id x 40 od x 41 long P-1403363
3 Slide Bearing (x 15 pads per runner) P-2020681
4 Chain anchor 03-0709-001
5 Gas Spring see page 7
6 Eccentric bolt w/ hardware PM-00-0709-009A
7 Upper Chain Anchor PM-04-0709-104
8 Master link PM-1419662
4
5
7
6
3
2
1
8
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 8
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 9
Built to Deliver - Every Time
ILM plus
Gas spring
Steel & Aluminum Decks
Platform Size Material 86 wide 94 wide 100 wideDeck Size for all 80 wide 88 wide 94 wide
30+12 (CS) Alu - - 1 ea*00-0709-520
36+6 (no chain) Alu - 1 ea*00-0709-520 -
36+6 Alu - 1 ea*00-0709-520 -
36+6 Steel - 2 ea*00-0709-340 -
36+12 Alu - 2 ea*00-0709-340 -
36+12 (ARR) Alu - 2 ea*00-0709-340 -
36+12 (ARR) Steel - 2 ea*00-0709-340 -
36+12(CS) Alu - 2 ea*00-0709-340 -
42+6 Alu 2 ea*00-0709-385 2 ea*00-0709-430 -
42+6 Steel - 2 ea*00-0709-430 2 ea*00-0709-475
42+12 Alu - 2 ea*00-0709-430 -
42+12 (CS) Alu - 2 ea*00-0709-430 -
42+12 (ARR) Alu - 2 ea*00-0709-430 2 ea*00-0709-475
42+12 (ARR) Steel - 2 ea*00-0709-430 2 ea*00-0709-47548+6 Alu - 2 ea*00-0709-430 -48+6 Steel - 2 ea*00-0709-565 2 ea*00-0709-565
Aluminum Folding Decks
Platform Size Material 86 wide 94 wide 100 wideDeck Size for all 80 wide 88 wide 94 wide
36+6 (30+6+6) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -
36+12(30+6+12) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -
36+6+12 (CS) (30+6+12) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -
42+6 (30+12+6) Alu - 2 ea*00-0709-340 -
42+12 (36+6+12) Alu - 2 ea*00-0709-340 -
42+12 (CS) (36+6+12) Alu - 2 ea*00-0709-340 -
48+6 (36+12+6) Alu - 2 ea*00-0709-520 -
48+12 (36+12+12) Alu - 2 ea*00-0709-430 2 ea*00-0709-520
48+12 (CS) (36+12+12) Alu - 2 ea*00-0709-520 -
54+6 (36+18+6) Alu - 2 ea*00-0709-520 2 ea*00-0709-520
Q ea*XX-XXXX-XXX
Q=Quantitiy
X=Partnumber
Mount Frame
Mount Frame
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 9
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 10
Built to Deliver - Every Time
ILM plus
Platform Steel
No. Description Part no.1 Platform on request
2 Kit, deck pin and bolt PM-04-0709-011A
2.1 Pin, deck, incl. grease zerk PM-04-0709-011
2.2 Button head cap screw, 3/8 - 16 x 1.5" ES3439
3 Chain H anchor PM-1431026
4 Chain (sold by foot) PD-45025
5 Upper chain anchor for runner PM-04-0709-104
6 Attaching point gas spring
7 Bushing 28 x 25 x 14 P-1000042
8 Hex head cap screw, 3/8'' - 16 x 1.25'' ES3496
9 Nut, nylock, 3/8'' - 16 EM 708
10 Side bar, curb side and driver side on request
7 3
1 7
3
2
6
2.1
2.2
4
5
8
9
10
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 10
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 11
Built to Deliver - Every Time
ILM plus
Platform Folding Ramp
6" tip 12" tip 12" tip w/ cart stop
1 Alum Board - Center1
2 Alum Board - Hinge1
3 Alum Board - Base1
20-0709-021 20-0709-013 23-0709-040
4 Side Bar ASSY - CS on request on request on request
5 Side Bar ASSY - DS on request on request on request
6 Coil Pin, 1/4 x 2, zinc
7 Pull Pin
8 Kit, deck pin and bolt
8.1 Pin, deck, incl. grease zerk
8.2 Button head cap screw, 3/8 - 16 x 1.5"
9 Button head cap screw, M10-1.5 x 40, zinc
10 Socket head cap screw, M10-1.5 x 40
11 Hex Bolt, M10-1.5 x 50
12 Bushing 28 x 25 x 14
13 Hinge - Outer (only for folding platform) NA 22-0709-003 22-0709-003
14 Hinge - Inner (only for folding platform) NA 22-0709-004 22-0709-004
15Pin - 1" dia x 1" long SS
(only for folding platform)NA 22-0709-005 22-0709-005
16Jam Nut - 5/8-11 Zinc
(only for folding platform)NA 1061211 1061211
17Plunger - 5/8-11 Zinc
(only for folding platform)NA 1417100 1417100
1: Length fits ILM
plus 102" wide liftgates; will be cut into specific length for other liftgate width on request
DescriptionNo.Part no.
ES 256
P-1000042
1030084
ES3439
1421761
00-0709-015
1030086
PM-04-0709-011
PM-04-0709-011A
20-0709-033
20-0709-037
Picture showing Alu folding ramp w/ cart stops
1
2
3
12
9
10
11
4
8
5
8.1
8.2
1314
15
1716
6
7
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 11
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 12
Built to Deliver - Every Time
ILM plus
Platform Folding Ramp (ARR)
No. Description Part no.1 Alum Board - Center
120-0709-037
2 Alum Board - Hinge1
20-0709-033
3 Alum Board - Base1
20-0709-034
4 Side Bar ASSY - CS on request
5 Side Bar ASSY - DS on request
6 Alum Ramp1
23-0709-017
7 Stiffener Channel1
23-0709-018
Hinge Assy CS 23-0709-005
Hinge Assy DS 23-0709-006
9 Kicker Latch 23-0709-007
10 Kit, deck pin and bolt PM-04-0709-011A
10.1 Pin, deck, incl. grease zerk PM-04-0709-011
10.2 Button head cap screw, 3/8 - 16 x 1.5" ES3439
11 Hex Bolt, M10-1.5 x 50 ES 256
12 Socket head cap screw, M10-1.5 x 40 1030086
13 Button head cap screw, M10-1.5 x 40, zinc 1030084
14 Latch Bushing 23-0709-008
15 Hex Bolt, M-10-1.5 x 80mm, class 10.9 ES3245
16 Flat Socket head Screw 3/8-16 x 1.0 ES3452
17 Nylock Nut - 3/8-16 EM 698
18 Coil Pin, 1/4 x 2, zinc 1421761
19 Pull Pin 00-0709-015
1:
8
Length fits ILMplus
102" wide liftgates; will be cut into specific length for other liftgate width on request
4
3
5
1 26
7
18 19
12
11
141598
1617
10.1
10.2
13
10
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 12
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 13
Built to Deliver - Every Time
ILM plus
Cart Stop
No. Description Part No.
1 Spring Wire, Cart Stop P-1408661
3 Filler, Cart Stop Driver Side on request
4 Filler, Cart Stop Curb Side w/ notch on request
5 Lid, Cart Stop on request
6 Clip, Hold Down, Cart Stop P-1406249
7 C- Clip, plastic 1.38", Sq w/ wholes P-2004637
8 Lid, Cart Stop on request
9 Rod support 1.38x4.75" P-1406245
10 Sliding Rod P-1406248
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 13
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 14
Built to Deliver - Every Time
ILM plus
Control system
No. Description Part No.
1 3 button main outside switch/ straight cord PM-70-0709-901
2 2 button main outside switch/ straight cord PM-70-0709-902
3 2 button hand control with coil cord P-72916816
4 Holster, ILM Plus Heavy Duty PM-70-0709-006
5 Circuit Breaker, automatic reset 3-10150A
6 Circuit Breaker, manuel reset 3-101050
7 Cab on-off switch 70-1012-002
8 Bracket, for cab on-off switch 70-1012-001
9 Toggle switch P-2004565
10 Solenoid wire assy, for release valve 70-0709-908
4
31 2
7
8
6
5
9
10
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 14
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 15
Built to Deliver - Every Time
ILM plus
Cylinder
No. Description Item Code
Cylinder, MBB, Piston Dia. 2 3/8" (60 mm) (A),
Piston Rod 1 3/16" (30 mm) (B)P-2020483
Cylinder, USA, Piston Dia. 2 5/8" (65 mm) (A),
Piston Rod 1 3/8" (35 mm) (B)40-0709-300
2 Valve, Double Locking P-1284466
3 Solenoid wire assy, for release valve 70-0709-908
4 Fitting, 1/4" BSPP-M to 9/16" JIC-M (to 3/8" hose) PM-3121345
5 Fitting, 1/4" BSPP-M to 7/16" JIC-M (to 1/4" hose) PM-3121346
6 Hose, 3/8", 18" length, 9/16" JIC-F PM-3121341
7 Hose, 1/4", 10" length, 7/16" JIC-F PM-3121343
8 Shoe, Cylinder Head P-2023021
9 Wheel, black w/hardware P-2003774
Sprocket, 15t orange (1600, 2000, 2500) PM-01-0709-075
Sprocket, 15t black (3000) PM-04-0709-015
11 Pin w/ hair clip PM-04-0709-014A
12 Lock Nut M30 x 2 P-67271785
13 Plug, Hydraulic, Replace Kit, Cylinder (+O-ring +Instructions) 75-0715-000
1
10
12
8
9
2
1
37
11
10
6
4
5
13
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 15
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 16
Built to Deliver - Every Time
ILM plus
Open-close cylinder
No. Description Item Code
1 Cylinder, power closing (for hydraulic close) P-2020443
2 Pin, lower end of cylinder, w/ hardware 31-0709-10
3 Snap Ring 1462192
4 Grease Zerk P-69064337
5 Pin, upper end of cylinder PM-00-0709-002
6 Retaining ring, E-style, 7/8" diameter shaft 1002130
7 Mount bracket, power close cylinder, hose guide PM-04-0709-105
8 Round head square neck bolt, 3/8-16 x 1.25 PM-1030120
9 Nut, 3/8-16, nylock EM 695
10 Hose guard cover PM-04-0709-010
11 Hex washer head screw, 5/16-18 x 0.75 1030064
12 Hose, 1/4", 44" length, 7/16" JIC-F PM-3121344
13 Hose, 1/4", 10" length, 7/16" JIC-F PM-3121343
14 Fitting, bulkhead, 7/16" JIC-M (for 1/4" hose) PD-3125566
15 Fitting, 1/4" BSPP-M to 7/16" JIC-M (to 1/4" hose) PM-3121346
Restrictor, 0.022", 7/16" JIC-F to 7/16" JIC-M (to 1/4" hose) PM-3121356
Restrictor, 0.031", 7/16" JIC-F to 7/16" JIC-M (to 1/4" hose) PM-3121351
Restrictor, 0.040", 7/16" JIC-F to 7/16" JIC-M (to 1/4" hose) PM-3121348
17 Kicker spring, driverside 00-0709-016
18 Kicker spring, curbside (shown in picture) PM-00-0709-017
19 Hardware kit, for one spring, complete 00-0709-016A
16
17, 18
19
1
2
5
7 10
8, 912
13
15
14
3
4
6
11
16
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 16
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318
Page 17
Built to Deliver - Every Time
ILM plus
Power Unit
No. Description Part no.1 Pump Unit, #1600-2500 lbs PM-50-0709-954
2 Pump Unit, #3000 lbs PM-50-0709-953
3 Battery Cable - 4ga x 25ft on request
4 Reservoir Tank Steel - 2.2 Liter PM-50-0709-911
5.1 Motor - Monarch 2500 lbs PM-50-0709-916
5.2 Motor - Monarch 3000 lbs PM-50-0709-910
6 Solenoid, Motor D-16752
7 Breather Cap 50-0709-914
8 Oil Reservoir O-Ring 50-0709-913
9 Pressure Relieve Valve 50-0709-915
10 Comp Valve, 2.75 GPM 51-0709-027
11 Bracket Solenoid 50-0709-912
12 Check Valve on request
13 Screen Filter 50-0709-917
14 Valve, Check Pilot on request
15 Elbow Fitting 90', 3/8 PM-3121340
PALFINGER Liftgates, LLC.
572 Whitehead Road,Trenton, NJ 08619
Tel: (609) 587-4200, Fax: (609) 587-4201 17
PALFINGER Liftgates, LLC.
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844, Fax: (562) 924-8318