Illustrated Parts Breakdown Manual EZ LOADER Model … · Chap./Par. Title Page ... Backup Light Assembly ... 2-1-23 10002-008 Screw 3/8-16UNC HHC x 1” 2 ...

Preliminary Manual January 31, 2008

Illustrated Parts Breakdown Manual

EZ LOADER

Model EZ24 (Pre-06/07)

Xtreme Manufacturing 1415 West Bonanza Road

Las Vegas, NV 89106 (702) 858-2404

www.xtrememanufacturing.com

Copyr ight © 2008 By Xt reme Manufactur ing

Xtreme Manufacturing EZ24 Easy Loader

January 31, 2008 Preliminary Manual A

List of Effective Pages

This manual consists of 86 pages as listed below:

Outside title page Inside title page Pages A through D Pages i through iv Pages 1-1 through 1-2 Pages 2-1 through 2-22 Pages 3-1 through 3-8 Pages 4-1 through 4-14 Pages 5-1 through 5-10 Index 1 through Index 1-16 Warranty 1 through Warranty 2 Inside back cover Outside back cover


January 31, 2008 Preliminary Manual B

Service Bulletins

The following service bulletins have been incorporated in this manual:

Title Bulletin No. Comments


January 31, 2008 Preliminary Manual C

Design Change Notices

The following design change notices have been incorporated in this manual:

Title Design Change Notice No. Comments


January 31, 2008 Preliminary Manual D

THIS PAGE INTENTIONALLY LEFT BLANK


January 31, 2008 Preliminary Manual i

Table of Contents

Chap./Par. Title Page

List of Effective Pages........................................................................................................................ A

Service Bulletins ................................................................................................................................. B

Design Change Notices ...................................................................................................................... C

Alphabetical List of Parts Breakdowns ............................................................................................ ii

Numerical List of Parts Breakdowns ................................................................................................ v

Section 1 – General Information ...................................................................................................... 1-1

Section 2 – Chassis .......................................................................................................................... 2-1

Section 3 – Decals............................................................................................................................. 3-1

Section 4 – Hydraulic System .......................................................................................................... 4-1

Section 5 – Electrical System .......................................................................................................... 5-1

Numerical and Alphabetical Indexes .............................................................................................. Index 1


January 31, 2008 Preliminary Manual ii

Alphabetical List of Parts Breakdowns

Title Figure No. Page No.

Backup Light Assembly......................................... 5-2...............................................................................5-4 Check Valve Assembly ......................................... 4-5.............................................................................4-10 Control Valve Assembly ........................................ 4-3...............................................................................4-6 Decals ................................................................... 3-1...............................................................................3-2 Dove and Flip Tail Assembly................................. 2-5.............................................................................2-15 Final Bed Assembly .............................................. 2-1...............................................................................2-2 Hose and Fitting Kit............................................... 4-6.............................................................................4-12 Hydraulic Filter Assembly...................................... 4-2...............................................................................4-4 Hydraulic Tank Assembly...................................... 4-1...............................................................................4-2 Junction Assembly ................................................ 4-4...............................................................................4-8 Main Bed Assembly .............................................. 2-2...............................................................................2-8 Marker Lamp Assembly, Red................................ 5-3...............................................................................5-6 Marker Lamp Assembly, Yellow............................ 5-4...............................................................................5-8 Tail Idler Assembly................................................ 2-6.............................................................................2-20 Tail Light Assembly ............................................... 5-1...............................................................................5-2 Toolbox Assembly................................................. 2-4.............................................................................2-13 Winch Assembly.................................................... 2-3.............................................................................2-11


January 31, 2008 Preliminary Manual iii

Numerical List of Parts Breakdowns

Figure No. Title Page No.

2-1 ............. Final Bed Assembly................................................................................................................2-2 2-2 ............. Main Bed Assembly................................................................................................................2-8 2-3 ............. Winch Assembly ...................................................................................................................2-11 2-4 ............. Toolbox Assembly ................................................................................................................2-13 2-5 ............. Dove and Flip Tail Assembly ................................................................................................2-15 2-6 ............. Tail Idler Assembly ...............................................................................................................2-20

3-1 ............. Decals.....................................................................................................................................3-2

4-1 ............. Hydraulic Tank Assembly .......................................................................................................4-2 4-2 ............. Hydraulic Filter Assembly .......................................................................................................4-4 4-3 ............. Control Valve Assembly .........................................................................................................4-6 4-4 ............. Junction Assembly..................................................................................................................4-8 4-5 ............. Check Valve Assembly.........................................................................................................4-10 4-6 ............. Hose and Fitting Kit ..............................................................................................................4-12

5-1 ............. Tail Light Assembly ................................................................................................................5-2 5-2 ............. Backup Light Assembly ..........................................................................................................5-4 5-3 ............. Marker Lamp Assembly, Red .................................................................................................5-5 5-4 ............. Marker Lamp Assembly, Yellow .............................................................................................5-8


January 31, 2008 Preliminary Manual iv



January 31, 2008 Preliminary Manual 1-1

Section 1

General Information

Table 1-1. Abbreviations & Acronyms

Term Meaning

A Amperes

ASTM American Society for Testing and Materials

AWG American Wire Gauge

BHC Button head cap

BKDN Breakdown

DIA Diameter

DPDT Double-pole, double-throw

FSHC Flat socket head cap

FTG Fittings

HHC Hex head cap

ID Inside diameter

LG Long

MM Millimeter

NHA Next higher assembly

NPT National pipe thread

OD Outside diameter

OHM Oval head machine

PHM Pan head machine

PWH Pan washer head

QD Quick-Disconnect

REF Reference

REG Regular

SAE Society of Automotive Engineers

SBHC Socket button head cap

SHC Socket head cap

SHS Socket head shoulder



Term Meaning

SPDT Single-throw, double-pole

SPST Single-pole, single-throw

STR Straight

THD Thread

UNC Unified National Coarse

UNF Unified National Fine

V Volts



Section 2

Chassis



Figure 2-1. Final Bed Assembly (Sheet 1 of 4)












Table 2-1. Final Bed Assembly

Figure & Item No. Part No. Description Quantity Use On

– 50280-001 Final bed assembly – –

2-1-1 50280-101 EZ24 frame 1 –

2-1-2 50460-000 Main bed assembly 1 –

2-1-3 50298-000 Dove and flip tail assembly 1 –

2-1-4 50279-000 Main bed rail 2 –

2-1-5 50285-001 Dove tail cylinder mount plate 2 –

2-1-6 50296-000 Dove tail cylinder 2 –

2-1-7 50288-000 Dove tail support 1 –

2-1-8 50294-000 Spacer, long 2 –

2-1-9 50295-000 Lower cylinder pin 1 –

2-1-10 50297-000 Dove tail cylinder pin 2 –

2-1-11 50291-000 Flip latch link 2 –

2-1-12 50162-000 Mud flap 2 –

2-1-13 50148-000 Mud flap support 2 –

2-1-14 50184-000 Control valve 1 –

2-1-15 50102-000 Dove tail hinge pin 1 –

2-1-16 50131-000 Pin retainer plate 4 –


2-1-18 50146-000 Winch 1 –

2-1-19 50299-000 Hose and fitting kit 1 –

2-1-20 11001-008 Washer 1/2” SAE flat 6 –

2-1-21 10004-008 Screw 1/2-13UNC HHC x 1” 6 –

2-1-22 11001-006 Washer 3/8” SAE flat 2 –

2-1-23 10002-008 Screw 3/8-16UNC HHC x 1” 2 –

2-1-24 11001-016 Washer 1” dia SAE flat 24 –



Table 2-1. Final Bed Assembly


2-1-25 10009-024 Screw 1/8UNC HHC x 3” 12 –

2-1-26 10900-016 Nut 1/8UNC reg hex 12 –

2-1-27 11001-010 Washer 5/8” SAE flat 4 –

2-1-28 10006-020 Screw 5/8-11UNC HHC x 2-1/2” 2 –

2-1-29 10900-010 Nut 5/8-11UNC reg hex 2 –

2-1-30 50089-000 Hydraulic filter assembly 1 –

2-1-31 50085-000 Check valve assembly 1 –

2-1-32 50086-000 Front winch mounting block 2 –

2-1-33 50087-000 Rear winch mounting block 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.



Figure 2-2. Main Bed Assembly (Sheet 1 of 2)



Figure 2-2. Main Bed Assembly (Sheet 2 of 2)



Table 2-2. Main Bed Assembly


– 50460-000 Main bed assembly – –

2-2-1 50281-100 Main bed weldment 1 –

2-2-2 50030-000 Hydraulic tank assembly 1 –

2-2-3 50455-000 Wood, 7” x 117-3/4” 7 –

2-2-4 50455-001 Wood, 7” x 117-3/4” 1 –

2-2-5 50455-002 Wood, 7” x 117-3/4” 1 –

2-2-6 50456-001 Wood, 7” x 117-3/4” 1 –

2-2-7 50456-002 Wood, 7” x 117-3/4” 1 –

2-2-8 50457-001 Wood, 7” x 117-3/4” 1 –

2-2-9 50457-002 Wood, 7” x 117-3/4” 1 –

2-2-10 50458-000 Wood, 7” x 76-5/8” 3 –

2-2-11 50458-001 Wood, 7” x 76-5/8” 1 –

2-2-12 50458-002 Wood, 7” x 76-5/8” 1 –

2-2-13 50459-000 Wood, 7” x 76-5/8” 6 –

2-2-14 50459-001 Wood, 7” x 76-5/8” 1 –

2-2-15 50459-002 Wood, 7” x 76-5/8” 1 –

2-2-16 50189-001 Marker lamp assembly, yellow 2 –

2-2-17 11001-008 Washer 1/2” SAE flat 8 –

2-2-18 10004-012 Screw 1/2-13UNC HHC x 1-1/2” 4 –

2-2-19 10900-008 Nut 1/2-13UNC reg hex 4 –




Figure 2-3. Winch Assembly



Table 2-3. Winch Assembly

Figure & Index No. Part No. Description Quantity Use On

– 50636-000 Winch assembly – –

2-3-1 50635-000 Winch angle weldment 1 –

2-3-2 50146-000 Winch, 9000 lb 1 –

2-3-3 50147-000 Winder, winch level 1 –

2-3-4 11001-008 Washer 1/2” SAE flat 2 –

2-3-5 10004-024 Screw 1/2-13UNC HHC x 3” 2 –

2-3-6 11660-015 Fitting STR 08MJ-10MB 2 –




Figure 2-4. Toolbox Assembly



Table 2-4. Toolbox Assembly


– 50641-000 Toolbox assembly – –

2-4-1 50116-001 Toolbox 1 –

2-4-2 50755-000 Toolbox mount angle 2 –

2-4-3 50642-000 Toolbox mount weldment 1 –




Figure 2-5. Dove and Flip Tail Assembly (Sheet 1 of 4)












Table 2-5. Dove and Flip Tail Assembly


– 50298-000 Dove and flip tail assembly – –

2-5-1 50282-000 Dove tail weldment 1 –

2-5-2 50283-000 Flip tail weldment 1 –

2-5-3 50113-000 Retractor bracket 2 –

2-5-4 50118-000 Retractor bar 2 –

2-5-5 50145-000 Flip tail cylinder 1 –

2-5-6 50287-000 Tail latch cross member weldment 1 –

2-5-7 50112-000 Pivot pin, 7” 2 –

2-5-8 50155-000 Spacer, short 2 –

2-5-9 50293-000 Tail idler assembly 1 –

2-5-10 50104-000 Pivot pin, 5” 5 –

2-5-11 50103-000 Flip tail hinge pin 2 –

2-5-12 50154-000 Flip tail hinge plug 2 –

2-5-13 50189-000 Marker lamp assembly, red 2 –


2-5-15 50194-000 Marker light, red 3 –

2-5-16 50195-000 License plate light 1 –

2-5-17 50196-000 Tail light 2 –

2-5-18 50197-000 Backup light 2 –

2-5-19 11001-006 Washer 3/8” SAE flat 14 –

2-5-20 10002-008 Screw 3/8-16UNC HHC x 1” 14 –

Refer to Secti14on 1 for the definition of acronyms and abbreviations used in the Description Column.



Figure 2-6. Tail Idler Assembly



Table 2-6. Tail Idler Assembly


– 50293-000 Tail idler assembly – –

2-6-1 50292-000 Tail idler weldment 1 –

2-6-2 50125-000 Tail idler roller 1 –

2-6-3 50122-000 Tail idler pin 1 –

2-6-4 11001-008 Washer 1/2” SAE flat 2 –







Section 3

Decals



2

2

5

622

4

7

1

9

8

3

Figure 3-1. Decals (Sheet 1 of 5)



1

2

3




4

5

6




7

8




9




Table 3-1. Decals


3-1-1 18042-000 Decal, Xtreme Manufacturing 2 –

3-1-2 18108-000 Decal, Danger, Pinch Point 8 –

3-1-3 18112-000 Decal, Controls 1 –

3-1-4 18113-000 Decal, E-Z Loader 2 –

3-1-5 18007-999 Decal, Reflective 2 –

3-1-6 18109-000 Decal, Warning, Tail Capacity 2 –

3-1-7 18110-000 Decal, Warning, Bed Capacity 2 –

3-1-8 18111-000 Decal, Caution, Vehicle Information 2 –

3-1-9 18114-000 Decal, Vehicle Identification 1 –






Section 4

Hydraulic System



Figure 4-1. Hydraulic Tank Assembly



Table 4-1. Hydraulic Tank Assembly


– 50030-000 Hydraulic tank assembly – –

4-1-1 50039-000 Weldment, hydraulic tank 1 –

4-1-2 50151-000 Breather cap 3/4” NPT 1 –

4-1-3 50152-000 Fitting STR -12MP-12MJ 1 –

4-1-4 50153-000 Fitting STR -16MP-16MJ 1 –

4-1-5 50157-000 Gauge, 5” sight 1 –




Figure 4-2. Hydraulic Filter Assembly



Table 4-2. Hydraulic Filter Assembly


– 50089-000 Hydraulic filter assembly – –

4-2-1 50134-000 Filter bracket 1 –

4-2-2 50186-000 Filter 1 –

4-2-3 11001-004 Washer 1/4” SAE flat ASTM 2 –

4-2-4 10000-008 Screw 1/4-20UNC HHC x 1” 2 –

4-2-5 50152-000 Fitting STR-12MP-12MJ 2 –




Figure 4-3. Control Valve Assembly



Table 4-3. Control Valve Assembly


– 50831-000 Control valve assembly – –

4-3-1 50184-000 Control valve 1 –

4-3-2 11699-006 Plug hex SOC -08MB 2 –

4-3-3 11699-003 Plug hex SOC -04MB 1 –

4-3-4 11666-007 Fitting elbow 90 -08MBA-06MJ 1 –

4-3-5 11660-001 Fitting STR 04MB-04MJ 5 –

4-3-6 11660-014 Fitting STR 08MB-08MJ 2 –




Figure 4-4. Junction Assembly



Table 4-4. Junction Assembly


– 50828-000 Junction assembly – –

4-4-1 50777-000 Junction mount plate 1 –

4-4-2 50829-000 Check valve assembly 1 –

4-4-3 50470-000 Junction box surface mount 1 –

4-4-4 50471-000 Junction box filler plug 5 –

4-4-5 50473-000 Strain relief 3/4” 3 –

4-4-6 13051-000 Back-up alarm 1 –

4-4-7 11001-006 Washer 3/8” SAE flat 1 –

4-4-8 10900-006 Nut 3/8-16UNC reg hex 1 –

4-4-9 10156-020 Screw 3/8-16UNC FSHC x 2-1/2” 1 –

4-4-10 11001-003 Washer #10 SAE flat 8 –

4-4-11 10253-006 Screw #10-24UNC PHM x 3/4” 4 –

4-4-12 10908-003 Nut #10-24UNC hex lock 4 –

4-4-13 11001-004 Washer 1/4” SAE flat ASTM 4 –

4-4-14 10000-006 Screw 1/4-20UNC HHC x 3/4” 2 –

4-4-15 10900-004 Nut 1/4-20UNC reg hex 2 –




Figure 4-5. Check Valve Assembly



Table 4-5. Check Valve Assembly


– 50829-000 Check valve assembly – –

4-5-1 50830-000 Check valve 1 –

4-5-2 11660-010 Fitting STR -08MB-06MJ 1 –

4-5-3 11702-006 Fitting elbow 90 -06MBA-06MFS 1 –




Figure 4-6. Hose and Fitting Kit



Table 4-6. Hose and Fitting Kit


– 50299-000 Hose and fitting kit – –

4-6-1 50299-001 Valve bank to bed 4 –

4-6-2 50299-002 Valve bank to winch 2 –

4-6-3 50299-003 Rear plate to flip tail 1 –

4-6-4 50299-004 Rear plate to flip tail 1 –

4-6-5 50299-005 Wall to dove tail cylinder 1 –




4-6-9 50299-009 Wall to valve 1 –

4-6-10 50299-010 Pump to valve body 1 –

4-6-11 50299-011 Filter to valve 1 –

4-6-12 50299-012 Filter to tank 1 –

4-6-13 50299-013 Pump to tank 1 –

4-6-14 50299-014 Winch motor 2 –

4-6-15 50299-015 A & B ports directional valve bank 5 –

4-6-16 50299-016 Valve bank outlet to filter 1 –

4-6-17 50299-017 Pump to valve bank inlet 1 –

4-6-18 50299-018 Inlet adapter for pressure gauge 1 –

4-6-19 50299-019 Holding valve block port 1 –

4-6-20 50299-020 Cylinder port 6 –

4-6-21 50299-021 In/outlet for filter 2 –

4-6-22 50299-022 Return to tank from filter 1 –

4-6-23 50299-023 Tank suction to pump 1 –

4-6-24 50299-024 Valve bank to wall dove tail 2 –



Table 4-6. Hose and Fitting Kit


4-6-25 50299-025 Valve bank to wall flip tail 2 –

4-6-26 50299-026 Nut for bulkhead fittings 4 –

4-6-27 50299-027 Pump pressure outlet 1 –

4-6-28 50299-028 Pump suction inlet 1 –

4-6-29 50299-029 Holding valve block port 1 –

4-6-30 50299-030 Valve block to holding valve block 1 –

4-6-31 50299-031 Cap for pressure gage port 1 –




Section 5

Electrical System



Figure 5-1. Tail Light Assembly



Table 5-1. Tail Light Assembly


– 50196-000 Tail light assembly – –

5-1-1 50196-001 Light 1 –

5-1-2 50196-002 Grommet 1 –

5-1-3 50196-003 Plug 1 –




Figure 5-2. Backup Light Assembly



Table 5-2. Backup Light Assembly


– 50197-000 Backup light assembly – –

5-2-1 50197-001 Light 1 –

5-2-2 50196-002 Grommet 1 –

5-2-3 50196-003 Plug 1 –




Figure 5-3. Marker Lamp Assembly, Red



Table 5-3. Marker Lamp Assembly, Red


– 50189-000 Marker lamp assembly, red – –

5-3-1 50190-000 Grommet 1 –

5-3-2 50192-000 Light, red 1 –

5-3-3 50193-000 Plug 1 –




Figure 5-4. Marker Lamp Assembly, Yellow



Table 5-4. Marker Lamp Assembly, Yellow


– 50189-001 Marker lamp assembly, yellow – –

5-4-1 50190-000 Grommet 1 –

5-4-2 50191-000 Light, yellow 1 –

5-4-3 50193-000 Plug 1 –






January 31, 2008 Preliminary Manual Index-1

Numerical and Alphabetical Indexes

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10000-006 Screw 1/4-20UNC HHC x 3/4” 4-4-14

10000-008 Screw 1/4-20UNC HHC x 1” 4-2-4

10002-008 Screw 3/8-16UNC HHC x 1” 2-1-23

10002-008 Screw 3/8-16UNC HHC x 1” 2-5-20

10004-008 Screw 1/2-13UNC HHC x 1” 2-1-21

10004-012 Screw 1/2-13UNC HHC x 1-1/2” 2-2-18

10004-024 Screw 1/2-13UNC HHC x 3” 2-3-5

10006-020 Screw 5/8-11UNC HHC x 2-1/2” 2-1-28

10009-024 Screw 1/8UNC HHC x 3” 2-1-25

10156-020 Screw 3/8-16UNC FSHC x 2-1/2” 4-4-9

10253-006 Screw #10-24UNC PHM x 3/4” 4-4-11

10900-004 Nut 1/4-20UNC reg hex 4-4-15

10900-006 Nut 3/8-16UNC reg hex 4-4-8

10900-008 Nut 1/2-13UNC reg hex 2-2-19

10900-010 Nut 5/8-11UNC reg hex 2-1-29

10900-016 Nut 1/8UNC reg hex 2-1-26

10908-003 Nut #10-24UNC hex lock 4-4-12

11001-003 Washer #10 SAE flat 4-4-10

11001-004 Washer 1/4” SAE flat ASTM 4-2-3

11001-004 Washer 1/4” SAE flat ASTM 4-4-13

11001-006 Washer 3/8” SAE flat 2-1-22

11001-006 Washer 3/8” SAE flat 2-5-19





11001-006 Washer 3/8” SAE flat 4-4-7

11001-008 Washer 1/2” SAE flat 2-1-20

11001-008 Washer 1/2” SAE flat 2-2-17

11001-008 Washer 1/2” SAE flat 2-3-4

11001-008 Washer 1/2” SAE flat 2-6-4

11001-010 Washer 5/8” SAE flat 2-1-27

11001-016 Washer 1” dia SAE flat 2-1-24

11660-001 Fitting STR 04MB-04MJ 4-3-5

11660-010 Fitting STR -08MB-06MJ 4-5-2

11660-014 Fitting STR 08MB-08MJ 4-3-6

11660-015 Fitting STR 08MJ-10MB 2-3-6

11666-007 Fitting elbow 90 -08MBA-06MJ 4-3-4

11699-003 Plug hex SOC -04MB 4-3-3

11699-006 Plug hex SOC -08MB 4-3-2

11702-006 Fitting elbow 90 -06MBA-06MFS 4-5-3

13051-000 Back-up alarm 4-4-6

18007-999 Decal, Reflective 3-1-5

18042-000 Decal, Xtreme Manufacturing 3-1-1

18108-000 Decal, Danger, Pinch Point 3-1-2

18109-000 Decal, Warning, Tail Capacity 3-1-6

18110-000 Decal, Warning, Bed Capacity 3-1-7

18111-000 Decal, Caution, Vehicle Information 3-1-8

18112-000 Decal, Controls 3-1-3

18113-000 Decal, E-Z Loader 3-1-4

18114-000 Decal, Vehicle Identification 3-1-9

50030-000 Hydraulic tank assembly 2-2-2





50030-000 Hydraulic tank assembly –

50039-000 Weldment, hydraulic tank 4-1-1

50085-000 Check valve assembly 2-1-31

50086-000 Front winch mounting block 2-1-32

50087-000 Rear winch mounting block 2-1-33

50089-000 Hydraulic filter assembly 2-1-30

50089-000 Hydraulic filter assembly –

50102-000 Dove tail hinge pin 2-1-15

50103-000 Flip tail hinge pin 2-5-11

50104-000 Pivot pin, 5” 2-5-10

50112-000 Pivot pin, 7” 2-5-7

50113-000 Retractor bracket 2-5-3

50116-001 Toolbox 2-4-1

50118-000 Retractor bar 2-5-4

50122-000 Tail idler pin 2-6-3

50125-000 Tail idler roller 2-6-2

50131-000 Pin retainer plate 2-1-16



50134-000 Filter bracket 4-2-1

50145-000 Flip tail cylinder 2-5-5

50146-000 Winch 2-1-18

50146-000 Winch, 9000 lb 2-3-2

50147-000 Winder, winch level 2-3-3

50148-000 Mud flap support 2-1-13

50151-000 Breather cap 3/4” NPT 4-1-2





50152-000 Fitting STR -12MP-12MJ 4-1-3

50152-000 Fitting STR -12MP-12MJ 4-2-5

50153-000 Fitting STR -16MP-16MJ 4-1-4

50154-000 Flip tail hinge plug 2-5-12

50155-000 Spacer, short 2-5-8

50157-000 Gauge, 5” sight 4-1-5

50162-000 Mud flap 2-1-12

50184-000 Control valve 2-1-14

50184-000 Control valve 4-3-1

50186-000 Filter 4-2-2

50189-000 Marker lamp assembly, red 2-5-13

50189-001 Marker lamp assembly, yellow 2-2-16

50194-000 Marker light, red 2-5-15

50195-000 License plate light 2-5-16

50196-000 Tail light 2-5-17

50197-000 Backup light 2-5-18

50279-000 Main bed rail 2-1-4

50280-001 Final bed assembly –

50280-101 EZ24 frame 2-1-1

50281-100 Main bed weldment 2-2-1

50282-000 Dove tail weldment 2-5-1

50283-000 Flip tail weldment 2-5-2

50285-001 Dove tail cylinder mount plate 2-1-5

50287-000 Tail latch cross member weldment 2-5-6

50288-000 Dove tail support 2-1-7

50291-000 Flip latch link 2-1-11





50292-000 Tail idler weldment 2-6-1

50293-000 Tail idler assembly 2-5-9

50293-000 Tail idler assembly –

50294-000 Spacer, long 2-1-8

50295-000 Lower cylinder pin 2-1-9

50296-000 Dove tail cylinder 2-1-6

50297-000 Dove tail cylinder pin 2-1-10

50298-000 Dove and flip tail assembly 2-1-3

50298-000 Dove and flip tail assembly –

50299-000 Hose and fitting kit 2-1-19

50299-000 Hose and fitting kit –

50299-001 Valve bank to bed 4-6-1

50299-002 Valve bank to winch 4-6-2

50299-003 Rear plate to flip tail 4-6-3

50299-004 Rear plate to flip tail 4-6-4

50299-005 Wall to dove tail cylinder 4-6-5




50299-009 Wall to valve 4-6-9

50299-010 Pump to valve body 4-6-10

50299-011 Filter to valve 4-6-11

50299-012 Filter to tank 4-6-12

50299-013 Pump to tank 4-6-13

50299-014 Winch motor 4-6-14

50299-015 A & B ports directional valve bank 4-6-15





50299-016 Valve bank outlet to filter 4-6-16

50299-017 Pump to valve bank inlet 4-6-17

50299-018 Inlet adapter for pressure gauge 4-6-18

50299-019 Holding valve block port 4-6-19

50299-020 Cylinder port 4-6-20

50299-021 In/outlet for filter 4-6-21

50299-022 Return to tank from filter 4-6-22

50299-023 Tank suction to pump 4-6-23

50299-024 Valve bank to wall dove tail 4-6-24

50299-025 Valve bank to wall flip tail 4-6-25

50299-026 Nut for bulkhead fittings 4-6-26

50299-027 Pump pressure outlet 4-6-27

50299-028 Pump suction inlet 4-6-28

50299-029 Holding valve block port 4-6-29

50299-030 Valve block to holding valve block 4-6-30

50299-031 Cap for pressure gage port 4-6-31

50455-000 Wood, 7” x 117-3/4” 2-2-3

50455-001 Wood, 7” x 117-3/4” 2-2-4

50455-002 Wood, 7” x 117-3/4” 2-2-5

50456-001 Wood, 7” x 117-3/4” 2-2-6

50456-002 Wood, 7” x 117-3/4” 2-2-7

50457-001 Wood, 7” x 117-3/4” 2-2-8

50457-002 Wood, 7” x 117-3/4” 2-2-9

50458-000 Wood, 7” x 76-5/8” 2-2-10

50458-001 Wood, 7” x 76-5/8” 2-2-11

50458-002 Wood, 7” x 76-5/8” 2-2-12





50459-000 Wood, 7” x 76-5/8” 2-2-13

50459-001 Wood, 7” x 76-5/8” 2-2-14

50459-002 Wood, 7” x 76-5/8” 2-2-15

50460-000 Main bed assembly 2-1-2

50460-000 Main bed assembly –

50470-000 Junction box surface mount 4-4-3

50471-000 Junction box filler plug 4-4-4

50473-000 Strain relief 3/4” 4-4-5

50635-000 Winch angle weldment 2-3-1

50636-000 Winch assembly –

50641-000 Toolbox assembly –

50642-000 Toolbox mount weldment 2-4-3

50755-000 Toolbox mount angle 2-4-2

50777-000 Junction mount plate 4-4-1

50828-000 Junction assembly –

50829-000 Check valve assembly 4-4-2

50829-000 Check valve assembly –

50830-000 Check valve 4-5-1

50831-000 Control valve assembly –



Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

A & B ports directional valve bank 50299-015 4-6-15

Back-up alarm 13051-000 4-4-6

Backup light 50197-000 2-5-18

Backup light assembly 50197-000 –

Breather cap 3/4” NPT 50151-000 4-1-2

Cap for pressure gage port 50299-031 4-6-31

Check valve 50830-000 4-5-1

Check valve assembly 50085-000 2-1-31

Check valve assembly 50829-000 4-4-2

Check valve assembly 50829-000 –

Control valve 50184-000 2-1-14

Control valve 50184-000 4-3-1

Control valve assembly 50831-000 –

Cylinder port 50299-020 4-6-20

Decal, Caution, Vehicle Information 18111-000 3-1-8

Decal, Controls 18112-000 3-1-3

Decal, Danger, Pinch Point 18108-000 3-1-2

Decal, E-Z Loader 18113-000 3-1-4

Decal, Reflective 18007-999 3-1-5

Decal, Vehicle Identification 18114-000 3-1-9

Decal, Warning, Bed Capacity 18110-000 3-1-7

Decal, Warning, Tail Capacity 18109-000 3-1-6

Decal, Xtreme Manufacturing 18042-000 3-1-1

Dove and flip tail assembly 50298-000 2-1-3

Dove and flip tail assembly 50298-000 –





Dove tail cylinder 50296-000 2-1-6

Dove tail cylinder mount plate 50285-001 2-1-5

Dove tail cylinder pin 50297-000 2-1-10

Dove tail hinge pin 50102-000 2-1-15

Dove tail support 50288-000 2-1-7

Dove tail weldment 50282-000 2-5-1

EZ24 frame 50280-101 2-1-1

Filter 50186-000 4-2-2

Filter bracket 50134-000 4-2-1

Filter to tank 50299-012 4-6-12

Filter to valve 50299-011 4-6-11

Final bed assembly 50280-001 –

Fitting elbow 90 -06MBA-06MFS 11702-006 4-5-3

Fitting elbow 90 -08MBA-06MJ 11666-007 4-3-4

Fitting STR 04MB-04MJ 11660-001 4-3-5

Fitting STR -08MB-06MJ 11660-010 4-5-2

Fitting STR -08MB-08MJ 11660-014 4-3-6

Fitting STR -08MJ-10MB 11660-015 2-3-6

Fitting STR -12MP-12MJ 50152-000 4-1-3

Fitting STR -16MP-16MJ 50153-000 4-1-4

Fitting STR-12MP-12MJ 50152-000 4-2-5

Flip latch link 50291-000 2-1-11

Flip tail cylinder 50145-000 2-5-5

Flip tail hinge pin 50103-000 2-5-11

Flip tail hinge plug 50154-000 2-5-12

Flip tail weldment 50283-000 2-5-2





Front winch mounting block 50086-000 2-1-32

Gauge, 5” sight 50157-000 4-1-5

Grommet 50196-002 5-1-2

Grommet 50196-002 5-2-2

Grommet 50190-000 5-3-1

Grommet 50190-000 5-4-1

Holding valve block port 50299-019 4-6-19

Holding valve block port 50299-029 4-6-29

Hose and fitting kit 50299-000 2-1-19

Hose and fitting kit 50299-000 –

Hydraulic filter assembly 50089-000 2-1-30

Hydraulic filter assembly 50089-000 –

Hydraulic tank assembly 50030-000 2-2-2

Hydraulic tank assembly 50030-000 –

In/outlet for filter 50299-021 4-6-21

Inlet adapter for pressure gauge 50299-018 4-6-18

Junction assembly 50828-000 –

Junction box filler plug 50471-000 4-4-4

Junction box surface mount 50470-000 4-4-3

Junction mount plate 50777-000 4-4-1

License plate light 50195-000 2-5-16

Light 50196-001 5-1-1

Light 50197-001 5-2-1

Light, red 50192-000 5-3-2

Light, yellow 50191-000 5-4-2

Lower cylinder pin 50295-000 2-1-9





Main bed assembly 50460-000 2-1-2

Main bed assembly 50460-000 –

Main bed rail 50279-000 2-1-4

Main bed weldment 50281-100 2-2-1

Marker lamp assembly, red 50189-000 2-5-13

Marker lamp assembly, red 50189-000 –

Marker lamp assembly, yellow 50189-001 2-2-16

Marker lamp assembly, yellow 50189-001 –

Marker light, red 50194-000 2-5-15

Mud flap 50162-000 2-1-12

Mud flap support 50148-000 2-1-13

Nut #10-24UNC hex lock 10908-003 4-4-12

Nut 1/2-13UNC reg hex 10900-008 2-2-19

Nut 1/4-20UNC reg hex 10900-004 4-4-15

Nut 1/8UNC reg hex 10900-016 2-1-26

Nut 3/8-16UNC reg hex 10900-006 4-4-8

Nut 5/8-11UNC reg hex 10900-010 2-1-29

Nut for bulkhead fittings 50299-026 4-6-26

Pin retainer plate 50131-000 2-1-16



Pivot pin, 5” 50104-000 2-5-10

Pivot pin, 7” 50112-000 2-5-7

Plug 50196-003 5-1-3

Plug 50196-003 5-2-3

Plug 50193-000 5-3-3





Plug 50193-000 5-4-3

Plug hex SOC -04MB 11699-003 4-3-3

Plug hex SOC -08MB 11699-006 4-3-2

Pump pressure outlet 50299-027 4-6-27

Pump suction inlet 50299-028 4-6-28

Pump to tank 50299-013 4-6-13

Pump to valve bank inlet 50299-017 4-6-17

Pump to valve body 50299-010 4-6-10

Rear plate to flip tail 50299-003 4-6-3

Rear plate to flip tail 50299-004 4-6-4

Rear winch mounting block 50087-000 2-1-33

Retractor bar 50118-000 2-5-4

Retractor bracket 50113-000 2-5-3

Return to tank from filter 50299-022 4-6-22

Screw #10-24UNC PHM x 3/4” 10253-006 4-4-11

Screw 1/2-13UNC HHC x 1” 10004-008 2-1-21

Screw 1/2-13UNC HHC x 1-1/2” 10004-012 2-2-18

Screw 1/2-13UNC HHC x 3” 10004-024 2-3-5

Screw 1/4-20UNC HHC x 1” 10000-008 4-2-4

Screw 1/4-20UNC HHC x 3/4” 10000-006 4-4-14

Screw 1/8UNC HHC x 3” 10009-024 2-1-25

Screw 3/8-16UNC FSHC x 2-1/2” 10156-020 4-4-9

Screw 3/8-16UNC HHC x 1” 10002-008 2-1-23

Screw 3/8-16UNC HHC x 1” 10002-008 2-5-20

Screw 5/8-11UNC HHC x 2-1/2” 10006-020 2-1-28

Spacer, long 50294-000 2-1-8





Spacer, short 50155-000 2-5-8

Strain relief 3/4” 50473-000 4-4-5

Tail idler assembly 50293-000 2-5-9

Tail idler assembly 50293-000 –

Tail idler pin 50122-000 2-6-3

Tail idler roller 50125-000 2-6-2

Tail idler weldment 50292-000 2-6-1

Tail latch cross member weldment 50287-000 2-5-6

Tail light 50196-000 2-5-17

Tail light assembly 50196-000 –

Tank suction to pump 50299-023 4-6-23

Toolbox 50116-001 2-4-1

Toolbox assembly 50641-000 –

Toolbox mount angle 50755-000 2-4-2

Toolbox mount weldment 50642-000 2-4-3

Valve bank outlet to filter 50299-016 4-6-16

Valve bank to bed 50299-001 4-6-1

Valve bank to wall dove tail 50299-024 4-6-24

Valve bank to wall flip tail 50299-025 4-6-25

Valve bank to winch 50299-002 4-6-2

Valve block to holding valve block 50299-030 4-6-30

Wall to dove tail cylinder 50299-005 4-6-5




Wall to valve 50299-009 4-6-9





Washer #10 SAE flat 11001-003 4-4-10

Washer 1/2” SAE flat 11001-008 2-1-20

Washer 1/2” SAE flat 11001-008 2-2-17

Washer 1/2” SAE flat 11001-008 2-3-4

Washer 1/2” SAE flat 11001-008 2-6-4

Washer 1/4” SAE flat ASTM 11001-004 4-2-3

Washer 1/4” SAE flat ASTM 11001-004 4-4-13

Washer 1” dia SAE flat 11001-016 2-1-24

Washer 3/8” SAE flat 11001-006 2-1-22

Washer 3/8” SAE flat 11001-006 2-5-19

Washer 3/8” SAE flat 11001-006 4-4-7

Washer 5/8” SAE flat 11001-010 2-1-27

Weldment, hydraulic tank 50039-000 4-1-1

Winch 50146-000 2-1-18

Winch angle weldment 50635-000 2-3-1

Winch assembly 50636-000 –

Winch motor 50299-014 4-6-14

Winch, 9000 lb 50146-000 2-3-2

Winder, winch level 50147-000 2-3-3

Wood, 7” x 117-3/4” 50455-000 2-2-3

Wood, 7” x 117-3/4” 50455-001 2-2-4

Wood, 7” x 117-3/4” 50455-002 2-2-5

Wood, 7” x 117-3/4” 50456-001 2-2-6

Wood, 7” x 117-3/4” 50456-002 2-2-7

Wood, 7” x 117-3/4” 50457-001 2-2-8

Wood, 7” x 117-3/4” 50457-002 2-2-9





Wood, 7” x 76-5/8” 50458-000 2-2-10

Wood, 7” x 76-5/8” 50458-001 2-2-11

Wood, 7” x 76-5/8” 50458-002 2-2-12

Wood, 7” x 76-5/8” 50459-000 2-2-13

Wood, 7” x 76-5/8” 50459-001 2-2-14

Wood, 7” x 76-5/8” 50459-002 2-2-15




Contact

Xtreme Manufacturing 1415 West Bonanza Road

Las Vegas, NV 89106 (702) 851-3750


Sales (702) 858-2404

Product Support (702) 636-2969

Engineering (702) 851-3750


January 31, 2008 Preliminary Manual Warranty-1

Limited Warranty

Products Warranted

This Limited Warranty applies to new Xtreme Manufacturing brand Easy Loaders bearing the Xtreme Manufacturing trademarks, herein referred to as Product(s), which are marketed by Xtreme Manufacturing.

Warranty Period

Xtreme Manufacturing Warrants, its Authorized Sales and Service Centers (herein referred to as “SSC”), new Product(s) to be free from defect in material or manufacture for thirty-six (36) months after date of delivery to the purchaser, except the engine which will be covered for twenty-four (24) months. Additionally, the main frame shall be free from defect in material or workmanship for ten (10) years. This Warranty is made to the original owner of the new Product(s) and is transferable for the duration of the period of coverage, to subsequent owners with prior written approval of Xtreme Manufacturing (See Limitations).

Coverage

The Xtreme Manufacturing SSC shall repair or, at Xtreme Manufacturing's option, replace any Product(s) shown to be defective in material or manufacture. Xtreme Manufacturing shall pay to the extent it has established in its applicable service policy in effect at the time of delivery of the Product(s), the cost of labor reasonably necessary to install any repaired or replaced part provided under this Warranty. The remedies set forth in this paragraph are exclusive and correction by Xtreme Manufacturing or its SSC of Product non-conformities in the manner provided above shall constitute fulfillment of all liabilities and obligations of Xtreme Manufacturing or its SSC to those entitled to the benefit of this Limited Warranty.

Exclusions

This Limited Warranty shall not apply to general maintenance services (including but not limited to, engine tune-up, brake adjustment, etc.) or to general maintenance parts (including but not limited to, fluids, lubricants, light bulbs, etc.). In addition, this Limited Warranty shall not apply to parts/options not manufactured by Xtreme Manufacturing which are warranted by their respective manufacturers including but not limited to engines, tires, batteries, etc.

Owner Responsibilities

The owner is responsible for proper maintenance of the products(s). Any improper use including failure to provide proper maintenance, operation after discovery of defective or worn parts, operation beyond rated capacity, substitution of parts not approved by Xtreme Manufacturing, alteration or repair in such a manner as in Xtreme Manufacturing's judgment adversely affects the Product(s), shall void this Warranty, if requested by Xtreme Manufacturing, product(s) or parts, for which a warranty claim is made, are to be returned, freight prepaid, to Xtreme Manufacturing.


January 31, 2008 Preliminary Manual Warranty-2

Limitations

Xtreme Manufacturing's obligation under this Limited Warranty is expressly limited to the conditions as stated above and shall not include duty, taxes, or any other charges whatsoever, or any liability for direct, indirect, incidental, or consequential damage or delay. XTREME MANUFACTURING MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No employee or representative is authorized to change this Warranty in any way or grant any other Warranty, unless such change is made in writing and signed by an officer of Xtreme Manufacturing.

Applicable Law

This Warranty shall be govemed by and interpreted in accordance with the laws of the State of Nevada. This Warranty is applicable to contracts made and performed in Nevada.

Contact

Xtreme Manufacturing, LLC 1415 West Bonanza Road

Las Vegas, NV 89106 (702) 851-3750


Sales (702) 858-2404

Product Support (702) 636-2969

Engineering (702) 851-3750 (702) 646-2196 (fax)

MODEL NO. ____________________

SERIAL NO. ____________________

Illustrated Parts Breakdown Manual EZ LOADER Model … · Chap./Par. Title Page ... Backup Light Assembly ... 2-1-23 10002-008 Screw 3/8-16UNC HHC x 1” 2 ...

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