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ILCA September 12, 2014
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ILCA September 12, 2014

Jan 02, 2016

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ILCA September 12, 2014. Joe Ernst, E C Grow Director of Professional Products. Fertilizers for Dummies Hey, what’s in the Bag?. What Do you See?. Hung up By the Numbers?. Maybe You See Green Grass?. How’s it made?. Slinging Sh….t. Like Making A Cake. Not Just a little Cake. - PowerPoint PPT Presentation
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Page 1: ILCA  September 12, 2014

ILCA September 12, 2014

Page 2: ILCA  September 12, 2014

Joe Ernst, E C Grow Director of Professional Products

Page 3: ILCA  September 12, 2014

Fertilizers for DummiesHey, what’s in the Bag?

Page 4: ILCA  September 12, 2014

What Do you See?

Page 5: ILCA  September 12, 2014

Hung up By the Numbers?

Page 6: ILCA  September 12, 2014

Maybe You See Green Grass?

Page 7: ILCA  September 12, 2014

How’s it made?

Page 8: ILCA  September 12, 2014

Slinging Sh….t

Page 9: ILCA  September 12, 2014

Like Making A Cake

Page 10: ILCA  September 12, 2014

Not Just a little Cake

Page 11: ILCA  September 12, 2014

Making Big Cakes

Page 12: ILCA  September 12, 2014

Mixers

Page 13: ILCA  September 12, 2014
Page 14: ILCA  September 12, 2014

No Recipe Books

Page 15: ILCA  September 12, 2014
Page 16: ILCA  September 12, 2014

Automated Production

Page 17: ILCA  September 12, 2014

Many Raw Materials Available

• Nitrogens: Green Grass>>>>Up• Phosphorous: Roots>>>>Down• Potassium: Vitamin>>>>All Around• Fillers: No nutritional benefit• Spray-Ons, Bio-stimulants, Humates,

Page 18: ILCA  September 12, 2014

What do you want to Accomplish?????

Page 19: ILCA  September 12, 2014

Factors In Determining Analysis Results industry. Job is to provide green, healthy grass. Green

Grass---No Weeds, PGA-TV turf.• Determine annual NPK requirements; Phosphorous or not.• Determine number of applications, when applying. Product used in

April may not be the product of choice if applied in May.• Determine NPK requirements per application• Determine pre emerge, if needed & at what rates.• Determine insecticide timing• Look at product options that fit your needs, what are you trying to

accomplish? Don’t price shop, let your salesman meet your needs, within your budget, with a product that works for you. The price you pay for fertilizer is not the deciding factor to your company’s success.

• Weather conditions should determine product, not the calendar.

Page 20: ILCA  September 12, 2014

Size Guide Number (SGN)• Definition: A measure of the average particle size

of materials in a given lot.

• Description: The relationship is: SGN = (Median particle diameter, mm) x 100

• For example, in a granular fertilizer with an SGN of 220, the median particle diameter would be 220/100 = 2.2 millimeters. Half the weight of the fertilizer batch would have particle diameter greater than 2.2 millimeters, and half would have diameter smaller than 2.2 millimeters.

Page 21: ILCA  September 12, 2014

Uniformity Index (UI)• 90-100

• 150• 220

Page 22: ILCA  September 12, 2014

Let’s Get Started.

Page 23: ILCA  September 12, 2014

Choosing a Nitrogen Source

Page 24: ILCA  September 12, 2014

Nitrogen (N)Nitrogen (N)First number of the analysis.The most important element in a successful

fertilization program.Nitrogen is the element to which turf is the most

responsive.Nitrogen is the most important element in the

soil system as it’s concentration is constantly changing, usually decreasing.

Thus, Nitrogen must be routinely added to maintain a sufficient level of growth.

First number of the analysis.The most important element in a successful

fertilization program.Nitrogen is the element to which turf is the most

responsive.Nitrogen is the most important element in the

soil system as it’s concentration is constantly changing, usually decreasing.

Thus, Nitrogen must be routinely added to maintain a sufficient level of growth.

Page 25: ILCA  September 12, 2014

Nitrogen Sources, What are They? How They Used? What They Do.

• Urea• Ammonium Sulfate• Polymer Coated Sulfur Coated Urea (PCSCU)• Urea Reaction Nitrogen

• Ureaform (UF)-Nitroform• Methylene Urea (MU)-Nutralene

• Polymer Coated Urea• XRT• PCU -Duration

• Stabilized Nitrogen• Uflexx• Umaxx

• Organic Nitrogen• Milorganite

• Enhanced Nitrogens• Nutrisphere• Regain• NZone

Page 26: ILCA  September 12, 2014

Keeping It Green• Nitrogen products that can keep the grass

green for 2 weeks, others for up to 6 months.

• Longer the length of green, the more the product costs; BUT, BUT, BUT, BUT, the fewer applications needed.

• Thus possibly reducing your fertility applications, it can free up more time for other more profitable services.

Page 27: ILCA  September 12, 2014

Considerations

• Frequency of applications• Soil requirements• Turf Species• Weather/timing• What Do You want to Accomplish?

Page 28: ILCA  September 12, 2014

Application Rates

• Figuring # of material / 1000 sq ft so you can determine number of bags needed.

• # of material /acre• # Nitrogen /1000 sq ft• Coverage per 50# bag

Page 29: ILCA  September 12, 2014

Example 20-0-5 25% PCSCU

• To apply 1# Nitrogen/M– 5# of product 1 divided by .20– 220#/acre……5 X 43.56

--10,000 sq ft coverage……50# divided by 5

To apply .75# Nitrogen/M.75# divided by .20 = 3.75#/M165#/acre13,300 coverage/bag

Page 30: ILCA  September 12, 2014

Fast Release Fertilizer

• Nutrients move through soil too fast and can’t be taken up by the roots.

Page 31: ILCA  September 12, 2014

Urea

46-0-0

Fast Release

Page 32: ILCA  September 12, 2014

Ammonium Sulfate

• 21-0-0

• 24% Sulfur

• Fast Release

Page 33: ILCA  September 12, 2014

Soluble N Sources

• Urea• Ammonium Sulfate

Strengths• Cost• Quick response

Page 34: ILCA  September 12, 2014

Soluble N Sources

Weaknesses• Volatility and leaching• Longevity• Flush of growth• Inefficient• Burn potential, High salt index.

Page 35: ILCA  September 12, 2014

Slow Release Fertilizer

• Fertilizer stays in root zone, long enough for plant to take up

Page 36: ILCA  September 12, 2014

Polymer Coated Sulfur Coated Urea (PCSCU-XCU)

Manufacturing Process• Pre-heated Urea granules are sprayed with

Molten Sulfur.• Polymer sealant applied to fill holes in

coating to prevent premature release of nitrogen.

• Durable coating resists breakage• Final result is a 43% nitrogen product.

Page 37: ILCA  September 12, 2014

Release Mechanism• Two Release Methods

1. Holes in polymer coating.

2. Microbial Oxidation of sulfur coat.

6-8 Week Performance

Polymer Coated Sulfur Coated Urea (PCSCU-XCU)

Page 38: ILCA  September 12, 2014

PCSCU-XCU Strengths & Weaknesses

Strengths• Low Cost• Up to Two Month Performance• Contains Sulfur for Sulfur Deficient Soils

Weaknesses• High Upfront Release (Turf Burn)• Release is Un-Predictable• Coating is Susceptible to Damage

(Nitrogen Loss)

Page 39: ILCA  September 12, 2014

PCSCU-XCU Markets

Professional Lawn CareGolf CourseLandscaping/OrnamentalSports TurfSod ProductionRetail

Page 40: ILCA  September 12, 2014

Urea Reaction Nitrogen

Manufacturing• Ureaform (UF)-Nitroform 38-0-0• 4.5% Urea, 6.9% SAWSN, 26.6% WIN

• Methylene Urea (MU)-Nutralene 40-0-0• 5.0% Urea, 20.5% SAWSN, 14.5% WIN

– URN’s are made by chemically reacting Urea with an Aldehyde.

Page 41: ILCA  September 12, 2014

Release Mechanism• Release is determined by Soil Microbes

and the Length of Polymers of the INSOLUBLE forms of Nitrogen,(WIN) and Hydrolysis (Moisture).–UF typically has a Longer Polymer

Chain and will last longer than MU.–UF lasts 14 Weeks to 1 Year. –MU normally lasts 10-16 weeks.

Urea Reaction Nitrogen

Page 42: ILCA  September 12, 2014

URN Strengths & Weaknesses

Strengths• Both have Low Burn Potential (Low

Salt Index)• Mid to long term release=less

applications per year• Small Particle Size

– Soil ph- Flourishing Microbes=Neutral ph (7.0)

– Relatively Costly

Page 43: ILCA  September 12, 2014

Weaknesses• Because Microbial Conversion is

Required Factors that Affect Microbe Activity also Affect Nitrogen Release.– Soil Temperature-Warm Temps=High

Populations– Soil Moisture-High Moisture=High Active

Microbes– Soil Organic Matter-Carbon Rich

O/M=Quick Conversion

URN Strengths & Weaknesses

Page 44: ILCA  September 12, 2014

URN Markets• Golf Courses

– Greens– Tees– Fairways

• Nursery– Container Stock– Field Stock– Tree and Shrub Fertilization– Greenhouse

• Sports Turf• Landscaping

– Established Turf and Groundcovers

Page 45: ILCA  September 12, 2014

Manufacturing• Heated Urea is placed into a Reactor.• An over-the-top, continuous layer of Polymer is

applied to each individual granule.• A “Protective Coating” is applied inside the

Reactor.• The finished product is cooled and placed into storage. • 41-0-0, 43-0-0. 44-0-0• PCU can Last from 2 - 6 Months, depending on

the coating thickness.

Polymer Coated Urea (Duration & XRT)

Page 46: ILCA  September 12, 2014

Release Mechanism• Soil moisture passes thru the polymer membrane (diffusion)

and dissolves the urea inside.• Liquid urea solution encapsulated by the

membrane passes thru the membrane as soil temperature heats the soil.

• Nitrogen is “metered” out to the turf based on the demand of the turf and Soil Temperature.

Polymer Coated Urea (PCU - Duration)

Page 47: ILCA  September 12, 2014

Effect of Moisture

Soil moisture required Initiates the release Saturation process Rainfall/Irrigation

needed

Page 48: ILCA  September 12, 2014

PCU Strengths & WeaknessesPCU Strengths & WeaknessesStrengths• Minimal growth flushes• Soil Temperature is only environmental factor

that determines release.• Low Burn Potential at High Rates.Weaknesses• Relatively costly• High nitrogen rates dissuade usage on Golf

Courses (high salt index) and makes it too costly for Lawn Care Companies.

• Subject to mower and traffic damage

Page 49: ILCA  September 12, 2014

Manufacturing

UMAXX 46-0-0

UFLEXX 46-0-0• A liquid mixture of urea (ammonia + carbon

dioxide) is modified by adding a “urease inhibitor” and a “nitrification inhibitor”.

• Then dried and granulated to a 46-0-0.• UMAXX contains twice the amount of

“nitrification inhibitor” than UFLEXX.

Stabilized Nitrogen™

Page 50: ILCA  September 12, 2014

Release Mechanism• Urea reacts with moisture (hydrolysis) and the urease enzyme.• Urease converts the urea to Ammonia gas (NH3) and

Carbon Dioxide (CO2). As much as 30% of the applied nitrogen can be lost in a 72 hour period.

• As urea moves into the soil thru irrigation, it is converted by microbes that oxidize the Ammonium (NH4+) form of nitrogen, first to Nitrite (NO2-), then Nitrates (NO3-). This process is called NITRIFICATION.

• Plants utilize nitrogen in the stable ammonium form, as well as the unstable nitrate form.

Stabilized Nitrogen™

Page 51: ILCA  September 12, 2014

UMAXX and UFLEXX

Improves Nitrogen Efficiency by:• Reducing Volatilization up to 14 days• Retarding the Nitrification process for

6-8 weeks (UFLEXX) and 12-16 weeks (UMAXX)

Stabilized Nitrogen™

Page 52: ILCA  September 12, 2014

UMAXX and UFLEXX Strengths & Weaknesses

Strengths• Versatile nitrogen source used in granular

blends or as a soluble source for liquid applications with same results

• Reduced nitrogen loss from volatilization, leaching and de-nitrification

• 100% released nitrogen versus other slow or controlled release nitrogen's

• Less Tip-Burn potential

Page 53: ILCA  September 12, 2014

UMAXX and UFLEXX Strengths and Weaknesses

Weaknesses• Conditioners need to be used in

blends during periods of high humidity. Very Hydroscopic.

• Needs irrigation when applied to low-cut turf.

• Limited Shelf Life For Combinations Products – Control Products

Page 54: ILCA  September 12, 2014

UMAXX and UFLEXX Markets

UMAXX• Golf Courses• Retail• Landscape• Nursery

UFLEXX• Lawn Care• Golf Courses• Sports Turf• Hydro seeding• Sod Production• Retail• Landscape

Page 55: ILCA  September 12, 2014

Milorganite. 6-2-0-4 (Fe)• High Iron For Deep Green• Adds Organic Matter• Non Burning• Great In Drought Conditions• Slow Release, Long Feeding, 5.25% WIN• Aid In Root Development• Environmentally Friendly – Resists Leaching• Organic Nitrogen Fertilizer; No heavy metals• Product of Milwaukee, WI

Page 56: ILCA  September 12, 2014

Milorganite Strengths and WeaknessesMilorganite Strengths and WeaknessesStrengths• Non-Burning• Works well in sandy soils due to high organic

matter (75%). Less leaching.• Gradual feeding = no flush growth = less mowing.Weaknesses• Low nutrient value means excessive usage per

acre.• Highly odoriferous.• Expensive compared to like slow release nitrogen

on a cost per acre basis.

Strengths• Non-Burning• Works well in sandy soils due to high organic

matter (75%). Less leaching.• Gradual feeding = no flush growth = less mowing.Weaknesses• Low nutrient value means excessive usage per

acre.• Highly odoriferous.• Expensive compared to like slow release nitrogen

on a cost per acre basis.

Page 57: ILCA  September 12, 2014

Phosphorus• Diammonium Phosphate –

DAP 18-46-0• Monoammonium Phosphate

- MAP 11-52-0

Page 58: ILCA  September 12, 2014

Potash or Potassium

Muriate of Potash

0-0-60

Page 59: ILCA  September 12, 2014

Potash or Potassium

Sulfate of Potash

0-0-50 17% Sulfur

Page 60: ILCA  September 12, 2014

Micro Nutrients• Iron (Fe)

– Integral Part In Chlorophyll Production– Gives Turf A Dark Green Color

• Sulfur– Important For Making Amino Acids– Gives Turf A Dark Green Color

Page 61: ILCA  September 12, 2014

Fillers

• Most part, no nutritional benefit• In the “flour in the cake” fills up the bag• Want as little filler as possible to get the

bang for your buck. IE, 10-10-10 has approx. 1000# of filler.

Page 62: ILCA  September 12, 2014

Homogenous vs. Blend• Scott’s Promotes Its “All In One

Granule”• Facts – Homogenous vs. Blend

– Nutrients Must Go Into Solution For The Roots To Take Them Up

– University Trials Show No Difference In Results

– Scotts Sell Blended Fertilizers in its “No Phosphorus” Products

– Scotts Lawn Care Uses Blends for Their Applications

Page 63: ILCA  September 12, 2014

Enhanced Nitrogens• Alternative sources of nitrogen• Inexpensive• Stable pricing, resin costs rarely changes.• Weakness:• Not identified by AFCO• Neither a Slow release or stabilized

nitrogen.• Regulatory issues

Page 64: ILCA  September 12, 2014

RISE

• Responsible Industry for a Sound Environment.

• Vision Statement: Industry Free to Create Inspiring & Healthy Places Where We Live, Work & Play.

• Pre-emption in some Counties

Page 65: ILCA  September 12, 2014

Fertilizers for DummiesSummary

Page 66: ILCA  September 12, 2014

Considerations

• Frequency of applications• Soil requirements• Turf Species• Weather/timing• What Do You want to Accomplish?

Page 67: ILCA  September 12, 2014

Application Rates

• Figuring # of material / 1000 sq ft so you can determine number of bags needed.

• # of material /acre• # Nitrogen /1000 sq ft• Coverage per 50# bag

Page 68: ILCA  September 12, 2014

Spreading TechniquesDrop Spreader

Broadcast Spreader

Page 69: ILCA  September 12, 2014

Application Errors

Page 70: ILCA  September 12, 2014

Always Hidden Obstacles

Page 71: ILCA  September 12, 2014

No Need to Panic

Page 72: ILCA  September 12, 2014

Like Most Things, We’ll All Find a Way!

Page 73: ILCA  September 12, 2014

The End

Questions, Ideas, Or Concerns?