8/3/2019 Iipm Final
1/39
Effective asset management leads to organisational
performance.
8/3/2019 Iipm Final
2/39
The Indian cement industry is on a roll. Driven by a booming housing
sector, global demand and increased activity in infrastructure
development such as SEZs, state and national highways, the cement
industry has outpaced itself, ramping up production capacity,
attracting the top cement companies in the world, and sparking off aspate of mergers and acquisitions to spur growth.
8/3/2019 Iipm Final
3/39
OCL INDIALIMITED
MissMonalisa Das.
Mr. Deepak Kumar Acharya.
Mr. Sangram Chatterjee.
Even if you are on right track, youll get run over if you just sit there.- Will Rogers.
8/3/2019 Iipm Final
4/39
Any business organisation is like a family, that
includes all stake holders like :-
Employees.Financers.
Customers.
Suppliers.Governments.
And Society where they operate etc.
8/3/2019 Iipm Final
5/39
Business assets are anything, that the
organisation owns, enable business to deliver
products and services.
8/3/2019 Iipm Final
6/39
KINDS OF BUSINESS ASSETS:-
Tangible assets.
Intangible assets.
8/3/2019 Iipm Final
7/39
Tangible assets are
either:-
Fixed assets.Current assets.
Tangible assets.
8/3/2019 Iipm Final
8/39
Fixed assets
These are resources that a company
own and will use over a long period of
time, usually longer than a year. It
includes:-
Land.
Buildings.
Equipments.
Vehicles.
Furniture.
Improvements to leased
property or holdings.
8/3/2019 Iipm Final
9/39
Current assets
These are resources that the
organisation own and use up over a
shorter period of time, normally less
than a year. Examples of current
assets are:-
Cash on hand.
Accounts receivable.
Inventory and
Prepaid expenses.
8/3/2019 Iipm Final
10/39
Intangible assets.
Intangible assets include:-
Patents.
Research and development projects.Employee satisfaction.
Customer good will the associated.
Good will of the society associated with the business name.
8/3/2019 Iipm Final
11/39
In view of heavy competition/threats OCL
INDIA LIMITED has taken number ofinitiatives for the growth.
Asset management is one of the keystrategy strictly followed not only for growth
but also to sustain market leadership.
8/3/2019 Iipm Final
12/39
GCT
SILO
VRM
ESPPRE
HEATER
KILNCOOLER
ESP
COAL
HOPPER
COAL
MILL
COAL
MILL
BAG
FILTER
RVRM
PH FAN
LIMESTON
E STOCK
PILE
HOT
AIR TO
CVRM
ESPFAN
STACK
CEMENT MANUFACTURING FLOW SHEETCOAL
CRUSHE
RBELT CONV.
10 TON WAGAN
WAGON
TRIPLER
RECLAIMER
FINE
COAL
BIN
PH FAN
100 T BIN
Clinker is produced by burning a mixture of
materials, mainly limestone, silicon oxides,
aluminum, and iron oxides.
8/3/2019 Iipm Final
13/39
Limestone consumption is more than 95% of the totalingredients used.
Clinker production is the most energy-intensive step,
accounting for about 80% of the energy used in cement
production.
8/3/2019 Iipm Final
14/39
OCL is mainly producing the blended cement
like PSC cement and PPC cement with theuse of industrial byproducts like:-
( Blast furnace granulated slag.
( Fly ash from thermal power plant.
( Non-magnetic char.
(Cinder.
(And phospho gypsum.
8/3/2019 Iipm Final
15/39
The production of blended cementgives following benefits toOCL:-
SOURCE:-- ICRA
8/3/2019 Iipm Final
16/39
6.57
11.55
7.06
11.89
6.08
13.51
8.26
15.83
0
2
4
6
8
10
12
14
16
2002-03 2003-04 2004-05 2005-06
CLINKER
CEMENT
Clinker Vs Cement production
L
T
P
A
YEAR
8/3/2019 Iipm Final
17/39
Key benefits:-
1) Kiln utilization is
maximized.
2) Lime stone reserve is
conserved by producing
more cement per ton of
clinker.
3) Fuel and power is
saved from producing
more clinker.
8/3/2019 Iipm Final
18/39
Carbon trading by successful CDM
projects atOCL INDIALIMITED.
May our earth with all its beauty produce a
harvest of PEACE and PROSPERITY
-----------------Rigveda.
8/3/2019 Iipm Final
19/39
Reducing CO2 emission in Cement
Industry through clean technologies.
Optimal utilisation of clinker:Substitution of clinker by flyash in Portland Pozzolona
cement.
Optimal utilisation of clinker:Substitution of clinker by slag in Portland slag cement.
Waste heat recovery system:Generation of power from waste heat from kiln at Sponge
Iron Works.
8/3/2019 Iipm Final
20/39
Adoption of latest technology
The James Bond approach
8/3/2019 Iipm Final
21/39
The benefits are:-
1) Power reduction by 7units/ton of
clinker.
2) Fuel consumption reduced by
50kcal/kg of clinker.
Introduction of twin string ILC preheater system.
2 STRING PREHEATE
ATOCL
8/3/2019 Iipm Final
22/39
Installation ofworlds largest
Cement Vertical Roller Mill
LM 56.3+3 C/S.
Specific power forCement Grinding
36
32.4
22.68 21.6
0
5
10
15
20
25
30
35
40
Open circuit Ball
Mill
Closed circuit Ball
Mill
Roller Press+
Ball Mill
Vertical Roller
Mill
Kwh/To
8/3/2019 Iipm Final
23/39
Replacement of 8 Nozzle rotopacker
by 16 Nozzle rotopacker
Capacity
increased to 192
TPH , with 16spout rotopacker.
8/3/2019 Iipm Final
24/39
OCL we were having PLC 5/60. Now have now
added control logix processor (1756 L55). The
benefits arriving out of it are as follows:-
PLC optimisation at OCL:
1. Data updatation time reduced milliseconds.
2. Data monitoring speed increased to 5 Mbps.
3. Processor load reduced by increasing memory
capacity to 50Mb-words.
4. New PLC facilitates to add up to 100 I/O racks.5. Internal scanning time reduced to 60-70 milliseconds.
6. PLC programming became highly user friendly.
7. Plant operation from CCR became much faster.
8.F
ault finding and trouble sh
ooting became much
easy.
8/3/2019 Iipm Final
25/39
IMPACTOF I.T ATOCL INDIALIMITED
8/3/2019 Iipm Final
26/39
OCL INDIA MTRLMANAGEMENT SYSTEM
Stores / purchase / spares related queries answered online
8/3/2019 Iipm Final
27/39
You can buy mans time, you can buy his physical presence at a
given place, you can even buy a measured number of his skilledmuscular motions per hour, but you can not buy enthusiasm, you
can not buy loyalty, you can not buy devotion of hearts, minds
and souls, you must earn these.
---- Clarance Francis
HUMAN ASSET MANAGEMENT
8/3/2019 Iipm Final
28/39
Information is the seed for an idea, and only grows when its
watered
Heinz V.Bergen
OCL is equipped with very good technical library.OCL is equipped with very good technical library.
Employee participation at various competitions like
executive competition ( in house), QC activities at national
and international levels and other competitions held by
IIPM , AIMA,CII etc.
Employee participation at various competitions like
executive competition ( in house), QC activities at national
and international levels and other competitions held by
IIPM , AIMA,CII etc.
8/3/2019 Iipm Final
29/39
Syt. MH Dalmia, President & CEO alongwith Sri VP Sood, WTD encouraging theparticipants on the occasion of 10th Executive Competition
QC Bibek ofCement
Works with Nalco
Runners up Trophy.
QC Kamyab ofCement Works with
the Trophy for Excellence won at NC
Mumbai
Teams fromOCL
Participating in the
Competition held at IIPM
8/3/2019 Iipm Final
30/39
OCL gives employees
rotation in job to enhanceinterest of employees in
their job profiles.
OCL gives employees
rotation in job to enhanceinterest of employees in
their job profiles.
Evolution of the
employees performance
also includes their
involvement in TPM, TQMactivities and extra
talents.
Evolution of the
employees performance
also includes their
involvement in TPM, TQMactivities and extra
talents.
"Take away my people, but leave my factories, and soon grass
will grow on the factory floors. Take away my factories, but
leave my people, and soon we will have a new and better
factory."
--AndrewCarnegie.
8/3/2019 Iipm Final
31/39
We cant retain professionals only by paying higher
salaries and offering attractive perks; that is the not the
best way. We need to create enthusiasm in their role,
their work and the organisation.
A.S.Murti
Senior Vice-president, HR
Satyam Computer Services
8/3/2019 Iipm Final
32/39
Celebration of variouspujas like Durgapuja,
Kartikashwar puja, Fire
works on Diwali,Grand
party on new years eve,
national festivals, etc.
Various culturalprogrammes
involving employees
and their family are
held.
EMPLOYEE ENTERTAINMENT
TCS values every associate and invests in their personal and professional development.
We have a number of initiatives that bring associates and their families together in fun,
learning and social activities.
ElizabethMathew, Head, HR,TCS
TCS values every associate and invests in their personal and professional development.
We have a number of initiatives that bring associates and their families together in fun,
learning and social activities.
ElizabethMathew, Head, HR,TCS
NEW YEARS EVE
HOLI
Republic day Annual function ladies clubDurga puja celebrations
8/3/2019 Iipm Final
33/39
Training programs for
employees both in house
and out station to train andovercome their shortfalls if
any to develop technical
and managerial practices.
Training programs for
employees both in house
and out station to train andovercome their shortfalls if
any to develop technical
and managerial practices.
Minds are like parachutes,
they only function when
they are open.
--
Sir James Dew
ar.
8/3/2019 Iipm Final
34/39
DISIR,Jhagarpur as extension centre of indian science
Congress , Bhubeneswar.
DITC training centre as a centre of excellence,
imparting technical education.
TCSs corporate R&D center- the Tata Research
Development and Design Center in Pune, India is
periodically engaged to bring in industry-specific
research for the creation of technology assets.
TCSs corporate R&D center- the Tata Research
Development and Design Center in Pune, India is
periodically engaged to bring in industry-specific
research for the creation of technology assets.
8/3/2019 Iipm Final
35/39
CSR activity initiatives enable not only inputs competent
human resource but also enable to earn good will and good
faith associated with the business.
CSR activity initiatives enable not only inputs competent
human resource but also enable to earn good will and good
faith associated with the business.The human being is the centre and yardstick of everything
--Ernesto Imbassahi De Mello.
Helping the society move forward
Tube wells in villages
Computer based literacy progra
Free eye camp
Auditorium at gopobandhu
school
8/3/2019 Iipm Final
36/39
291
339
260
280
300
320
340
RUPEES
IN
CRORES
2004-2005 2005-2006
PERIOD
TUROVER IN CRORES
1365148
1584135
1200000
1300000
1400000
1500000
1600000
INM
T
20 04 -2 00 5 2 00 5-2 006
PERIOD
SALES IN MT
PERFORMANCEOFOCLCEMENT DIVISION
8/3/2019 Iipm Final
37/39
OCLPERFORMANCE
Challenge for the challengers
MARKET SHARE OF LEADING CEMENT COMPANY
IN ORISSA
0%
5%
10%15%
20%
25%
30%
2002-2003 2003-2004 2004-2005 2005-2006
BARGARH
CEMENT
ULTRATECH
(JHARSUGUDA)
LAFARGE
KONARK
CEMENT
8/3/2019 Iipm Final
38/39
Any business organisation is like a family, it includes:-
Financers.
Employees.
Customers.Share holders.
Suppliers and
Society.
There is no top. There are further heights to reach.
8/3/2019 Iipm Final
39/39
If what we are now has been the
result of our past actions, it certainly
follows that whateverwe wish to be
in future can be produced by our
present action ; and we have the
power to make it.
THANK YOU !