III IV SEM Mechanical Prodn Indus Prod Syllabus

UTTARAKHAND TECHNICAL UNIVERSITY

COURSES, SCHEME OF EXAMINATION AND SYLLABUS

COURSES & EXAMINATION SCHEME

For

B. Tech. (Common to B. Tech. Mechanical Engineering/Production

Engg./Industrial & Production Engineering)

YEAR II, SEMESTER –III

(Effective from the session: 2010-2011)

Uttrakhand Technical University,Dehradun

w.e.f. 2010-11



B. Tech.

(Mechanical Engg./Production Engg./Industrial & Production Engg.) YEAR II, SEMESTER –III

Subject Code Subject Contact Hrs.

(L-T-P) Credit

A) THEORY: TMA-301 Mathematics-III 3-1-0 4

THU-301 Engineering Economics 2-1-0 3

TME-301 Material Science 3-1-0 4

TME 302 Engineering Thermodynamics 2-1-0 3

TCE 301** Fluid Mechanics 3-1-0 4

TME 303## Solid Mechanics 3-1-0 4

B) PRACTICAL:

PME 351 Material Science Lab 0-0-2 1

PME 352 Machine Drawing 1-0-3 3

PCE 351 Fluid Mechanics Lab 0-0-3 2

GP-301 General Proficiency

(NSS/NCC/Sports/Cultural) - -

TOTAL 28

**Common to Civil Engineering ##

Common to Civil, Chemical & Bio-chemical Engineering

w.e.f. 2010-11



COURSES AND EVALUATION SCHEME B. Tech. Second Year

(Common to B. Tech. Mechanical Engineering/Production

Engg./Industrial & Production Engineering) YEAR II, SEMESTER –III

Sl.

No. Course

code Subject PERIODS Evaluation scheme Subject

Total Credits

SESSIONAL

EXAM ESE

A) THEORY

L T P CT TA Total 1 TMA-301 Mathematics-III 3 1 0 30 20 50 100 150 4 2 THU-301 Engineering Economics 2 1 0 15 10 25 50 75 3 3 TME-301 Material Science 3 1 0 30 20 50 100 150 4

4

TME 302 Engineering

Thermodynamics

2

1

0

15

10

25

50

75

3

5

TCE 301** Fluid Mechanics

3

1

0

30

20

50

100

150

4

6 TME 303## Solid Mechanics 3 1 0 30 20 50 100 150 4

B) PRACTICAL / TRAINING / PROJECT

7

PME 351

Material Science Lab

0

0

2

-

25

25

25

50

1

8

PME 352

Machine Drawing

1

0

3

-

50

50

50

100

3

9 PCE 351 Fluid Mechanics Lab 0 0 3 - 25 25 25 50 2

10


(NSS/NCC/Sports/Cultural)

-

-

-

-

-

50

-

50

-

TOTAL 17 6 8 - - - - 1000 28 **Common to Civil Engineering ##

Common to Civil, Chemical & Bio-chemical Engineering

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TMA-301 MATHEMATICS –III

Unit – I: Function of Complex variable

L T P

3 1 0

Analytic function, C-R equations, Cauchy‟s integral theorem, Cauchy‟s integral formula for

derivatives of analytic function, Taylor‟s and Laurent‟s series, singularities, Residue theorem,

Evaluation of real integrals of the type and 10

Unit – II: Statistical Techniques - I Moments, Moment generating functions, Skewness, Kurtosis, Curve fitting, Method of least

squares, Fitting of straight lines, Polynomials, Exponential curves etc., Correlation, Linear, non –

linear and multiple regression analysis, Probability theory. 08

Unit – III: Statistical Techniques - II Binomial, Poisson and Normal distributions, Sampling theory (small and large), Tests of

significations: Chi-square test, t-test, Analysis of variance (one way), Application to engineering,

medicine, agriculture etc.

Time series and forecasting (moving and semi-averages), Statistical quality control methods,

Control charts, X, R, p, np, and c charts. 08

Unit – IV: Numerical Techniques – I Zeroes of transcendental and polynomial equation using Bisection method, Regula-falsi method

and Newton-Raphson method, Rate of convergence of above methods. Interpolation: Finite

differences, difference tables, Newton‟s forward and backward interpolation , Lagrange‟s and

Newton‟s divided difference formula for unequal intervals. 08

Unit – V: Numerical Techniques –II Solution of system of linear equations, Gauss-Seidal method, Crout method. Numerical

differentiation, Numerical integration , Trapezoidal , Simpson‟s one third and three-eight rules,

Solution of ordinary differential (first order, second order and simultaneous) equations by

Euler‟s, Picard‟s and forth-order Runge- Kutta methods. 08

Reference Books :- 1. T. Veerajan & T. Ramchandran, Theory & Problems in Numerical Methods, TMH, New

Delhi,2004. 1. Kreyszig, Advanced Engineering Mathematics, 8ed, Wiley India

2. Devore, Probability and Statistics, Thomson(Cengage) Learning, 2007.

3. Walpole, Myers, Myers & Ye, Probability and Statistics for Engineers & Scientists,

PearsonEducation, 2003.

4. Peter V. O‟Neil, Advance Engineering Mathematics Thomson (Cengage) Learning, 2007.

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THU-301 ENGINEERING ECONOMICS

L T P

2 1 0

Unit-I Time value of money : Simple and compound interest, Time value equivalence, Compound interest

factors, Cash flow diagrams, Calculation, Calculation of time –value equivalences.

Present worth comparisons, Comparisons of assets with equal, unequal and infinite lives, comparison of

deferred investments, Future worth comparison, payback period comparison. (8)

Unit-II Use and situations for equivalent annual worth comparison, Comparison of assets of equal and unequal

life. Rate of return, Internal rate of return, comparison of IIR with other methods, IRR misconceptions.

(8) Unit-III

Analysis of public Projects: Benefit/ Cost analysis, quantification of project, cost and benefits, benefit/

cost applications, Cost –effectiveness analysis. (9)

Unit-IV

Depreciation, computing depreciation charges, after tax economic comparison, Break-even analysis;

linear and non-linear models.

Product and Process Costing, Standard Costing, cost estimation, Relevant Cost for decision making, Cost

control and Cost reduction techniques. (8)

Reference Books :

1. Horn gren, C.T., Cost Accounting, Prentice Hall of India

2. White, Engineering Economics, Wiley India

3. Riggs, J.L., Dedworth, Bedworth, D.B, Randhawa, S.U. Engineering Economics, McGraw Hill

International Edition, 1996

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TME- 301 MATERIAL SCIENCE

Unit-I

L T P

3 1 0

Introduction : Historical perspective, importance of materials. Brief review of modern & atomic

concepts in Physics and Chemistry. Atomic models, Periodic table, Chemical bondings. 4

Crystallography and Imperfections : Concept of unit cell space lattice, Bravais lattices,

common crystal structures, Atomic packing factor and density. Miller indices. X-ray

crystallography techniques. Imperfections, Defects & Dislocations in solids. 3

Unit-II Mechanical properties and Testing : Stress strain diagram, Ductile & brittle material, Stress vs.

strength. Toughness, Hardness, Fracture, Fatigue and Creep. Tastings such as Strength tastings,

Hardness testing, Impact tastings, Fatigue testing Creep testing, Non-destructive testing (NDT)

4

Micro structural Exam : Microscope principle and methods. Preparation of samples and

Microstructure exam and grain size determination. Comparative study of microstructure of

various metals & alloys such as Mild steel, CI, Brass. 2

Phase Diagram and Equilibrium Diagram : Uniary and Binary diagrams, Phase rules. Types

of equilibrium diagrams: Solid solution type, eutectic type and combination type. Iron-carbon

equilibrium diagram. 4

Unit-III Ferrous materials : Brief introduction of iron and steel making furnaces. Various types of

carbon steels, alloy steels and cast irons, its properties and uses. 3

Heat Treatment : Various types of heat treatment such as Annealing, Normalizing, Quenching,

Tempering and Case hardening. Time Temperature Transformation (TTT) diagrams. 2

Non-Ferrous metals and alloys : Non-ferrous metals such as Cu, Al, Zn, Cr, Ni etc. and its

applications. Various type Brass, Bronze, bearing materials, its properties and uses. Aluminum

alloys such as Duralumin. Other advanced materials/alloys. 3

Unit-IV Magnetic properties : Concept of magnetism - Dia, para, Ferro Hysteresis. Soft and hard

magnetic materials, Magnetic storages. 2

Electric properties : Energy band concept of conductor, insulator and semi-conductor. Intrinsic

& extrinsic semi-conductors. P-n junction and transistors. Basic devices and its application.

Diffusion of Solid. 3

Super conductivity and its applications. Messier effect. Type I & II superconductors. High Tc

superconductors. 2

Unit-V

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Ceramics : Structure types and properties and applications of ceramics. Mechanical/Electrical

behavior and processing of Ceramics. 2

Plastics : Various types of polymers/plastics and its applications. Mechanical behavior and

processing of plastics. Future of plastics. 2

Other materials : Brief description of other material such as optical and thermal materials

concrete, Composite Materials and its uses. Brief introduction to Smart materials & Nano-

materials and their potential applications 3

Performance of materials in service: Brief theoretical consideration of Fracture, Fatigue, and

Corrosion and its control. 2

References : 1.Callister/Balasubramaniam – Callister‟s Material Science & Engineering Wiley

India

2. Van Vlack - Elements of Material Science & Engineering John Wiley & Sons.

3. V. Raghvan - Material Science, Prentice Hall.

4. Chawla, Composite Materials, T & F

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TME 302 ENGINEERING THERMODYNAMICS

L T P

2 1 0

UNIT I: INTRODUCTION

Review of fundamental concepts and definitions. Review of first and thermodynamics, entropy, properties of substances.

second law of (5)

UNIT II: AVAILABLE ENERGY, EXERGY AND IRREVERSIBILITY

Available energy, available energy referred to a cycle, quality of energy, maximum work in a

reversible process, reversible work by an open system exchanging heat only with surroundings,

useful work, dead state, availability, availability in a chemical reaction, irreversibility and Gouy-

Stodala Theorem, availability or exergy balance, second law efficiency, comments on exergy,

Helmholtz and Gibb's function. (7)

UNIT III: THERMODYNAMIC RELATIONS, EQUILIBRIUM AND THIRD LAW

Mathematical conditions for exact differential, Maxwell's equation, Tds equation, difference in

heat capacities, ratio of heat capacities, energy equation, Joule-Kelvin effect, Clausius-Clapeyron

equation, evaluation of thermodynamic properties from an equation of state, general

thermodynamic considerations on an equation of state, mixtures of variable composition,

conditions of equilibrium of a heterogeneous system, Gibbs phase rule, types of equilibrium,

local equilibrium conditions, conditions of stability, Joule-Thompson coefficient and Inversion

curve, coefficient of volume expansion, adiabatic and isothermal compressibility. (8)

UNIT IV: GAS POWER CYCLES AND GAS COMPRESSORS

Gas power cycles Carnot cycle, Stirling cycle, Ericsson cycle, Air standard cycles, Otto cycle, Diesel cycle,

Limited pressure cycle or Dual cycle, comparison of Otto, Diesel and Dual cycles, Brayton

cycle, Aircraft propulsion, Brayton-Rankine combined cycle. (4)

Gas compressors

Compression processes, work of compression, single stage reciprocating air compressor,

volumetric efficiency, multi stage compression, air motors, rotary compressors, blowers and

fans. (3)

Reference Books:

1. Engineering thermodynamics by Jones and Dugans, PHI Learning Pvt. Ltd.

2. Fundamentals of thermodynamics by Sonntag, Wiley India

3. Fundamentals of Classical Thermodynamics by Van Wylen, John Wiley and Sons.

4. Gas turbine Theory & Practice, by Cohen & Rogers, Addison Weslay Longman Ltd.

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TCE-301 FLUID MECHANICS

Unit-I: Introduction :

Fluid and continuum, Physical properties of fluids, Rheology of fluids.

L T P

3 1 0

Kinematics of Fluid flow : Types of fluid flows: Continuum & free molecular flows. Steady and

unsteady,uniform and non-uniform, laminar and turbulent flows, rotational and irrotational

flows, compressible and incompressible flows, subsonic, sonic and supersonic flows, sub-

critical, critical and supercritical flows, one, two and three dimensional flows, streamlines,

continuity equation for 3D and 1D flows, circulation, stream function and velocity potential,

source, sink, doublet and half-body.

Unit-II: Fluid Statics: Pressure-density-height relationship, manometers, pressure transducers, pressure on plane and

curved surfaces, centre of pressure, buoyancy, stability of immersed and floating bodies, fluid

masses subjected to linear acceleration and uniform rotation about an axis.

Dynamics of Fluid Flow: Euler‟s Equation of motion along a streamline and its integration,

Bernoulli‟s equation and its applications- Pitot tube, orifice meter, venturi meter and bend meter,

Hot-wire anemometer and LDA, notches and weirs, momentum equation and its application to

pipe bends.

Unit-III: Dimensional Analysis and Hydraulic Similitude: Dimensional analysis, Buckingham‟s Pi theorem, important dimensionless numbers and their

significance, geometric, kinematics and dynamic similarity, model studies.

Unit-IV: Laminar and Turbulent Flow: Equation of motion for laminar flow through pipes, Stokes‟ law, transition from laminar to

turbulent flow, turbulent flow, types of turbulent flow, isotropic, homogenous turbulence, scale

and intensity of turbulence, measurement of turbulence, eddy viscosity, mixing length concept

and velocity distribution in turbulent flow over smooth and rough surfaces, resistance to flow,

minor losses, pipe in series and parallel, power transmission through a pipe, siphon, water

hammer, three reservoir problems and networks.

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Unit-V: Boundary Layer Analysis: Boundary layer thickness, boundary layer over a flat plate, laminar boundary layer, application

of momentum equation, turbulent boundary layer, laminar sub layer, separation and its control,

Drag and lift, drag on a sphere, a two dimensional cylinder, and an aerofoil, Magnus effect.

Reference Books :

1. Fox, Introduction to Fluid Mechanics, 7ed, Wiley India

2. Zoeb Hussain, Basic Fluid Mechanics & Hydraulic Machines, B S Publications

3. S Narasimhan: First Course in Fluid Mechanics, University Press

4. Som, S.K. & Biswas G.: Introduction of fluid mechanics & Fluid Machines, TMH, 2000,

2nd edition.

5. M M Das: Fluid Mechanics & Turbomachines, Oxford University Press

6. Vijay Gupta and S.K.Gupta, “ Fluid Mechanics and its Applications”, Wiley Eastern Ltd,

1984.

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TME- 303 SOLID MECHANICS

Unit-I

L T P

3 1 0

Introduction. Stress and strain: stress at point, Cauchy stress tensor, equilibrium equations,

analysis of deformation and definition of strain components, compatibility relations, 8

principal stresses and strains, stress and strain invariants, Mohr's circle representation. 3

Unit-II Constitutive relations: true and engineering stress-strain curves, Material properties for isotropic

materials and their relations. Theories of failures for isotropic materials. 7

Unit-III Shear Force and Bending Moment diagrams. Axially loaded members. Torsion of circular shafts

Stresses due to bending: pure bending theory, combined stresses. 7

Unit-IV Deflections due to bending: moment-curvature relation, load-defection differential equation, area

moment method, and superposition theorem. Stresses and deflections due to transverse shears. 8

Unit-V Torsion of circular shaft. Energy methods: Strain energy due to axial, torsion, bending and

transverse shear. Castigliano's theorem, reciprocity theorem etc. 7

Reference Books: 1. S. C. Crandall, N. C. Dahl, and T. J. Lardner, An Introduction to the Mechanics of Solids, 2e,

McGraw Hill,1978.

2. Fundamentals of Strength of Materials, Nag, Wiley India

3. E. P. Popov, Engineering Mechanics of Solids, Prentice Hall, 1990

4. Mechanics of Materials by Bear Jhonson

5. Advanced Mechanics of Materials, 6ed, Boresi, Wiley

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PME- 351 MATERIAL SCIENCE LAB

Material Science Lab Experiments:

L T P

0 0 2

1. Making a plastic mould for small metallic specimen.

2. Specimen preparation for micro structural examination-cutting, grinding, polishing, etching.

3. Grain size determination of a given specimen.

4. Comparative study of microstructures of different given specimens (mild steel, gray cast iron,

brass, copper etc.)

5. Heat treatment experiments such as annealing, normalizing, quenching, case hardening and

comparison of hardness before and after.

6. Material identification of, say, 50 common items kept in a box.

7. Faradays law of electrolysis experiment.

8. Study of corrosion and its effects.

9. Study of microstructure of welded component and HAZ. Macro and Micro Examination.

10. Suitable experiment on Magnetic/ Electrical/ Electronic materials.

PME – 352 MACHINE DRAWING LAB

L T P

1 0 3

Assembly and Part Drawings of simple assemblies and subassemblies of machine parts viz.,

couplings, clutches, bearings, gear assemblies, I.C. Engine components, valves, machine tools,

etc.; IS/ISO codes;

Limits, tolerances and Fits, Surface finish; Symbols for weldments, process flow, electrical and

instrumentation units.

Introduction to solid modellers. A drawing project on reverse engineering.

Reference Books:

1. N.D. Bhatt, Machine Drawing, Charotar Book Stall, Anand, 1996.

2. N. Sidheswar, P. Kanniah and V.V.S. Sastry, Machine Drawing, Tata McGraw Hill,

1983.

3. SP 46: 1988 Engineering Drawing Practice for School & Colleges. Bureau of Indian

Standards

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PCE-351 FLUID MECHANICS LAB

L T P

0 0 2

1. To verify the momentum equation using the experimental set-up on diffusion of

submerged air jet.

2. To determine the coefficient of discharge of an orifice of a given shape. Also to

determine the coefficient of velocity and the coefficient of contraction of the

orifice mouth piece.

3. To calibrate an orifice meter, venturimeter, and bend meter and study the

variation of the co-efficient of discharge with the Reynolds number.

4. To study the transition from laminar to turbulent flow and to determine the lower

critical Reynolds number.

5. To study the velocity distribution in a pipe and also to compute the discharge by

integrating the velocity profile.

6. To study the variation of friction factor, „f‟ for turbulent flow in commercial pipes.

7. To study the boundary layer velocity profile over a flat plate and to determine the

boundary layer thickness.

w.e.f. 2010-11



COURSES & EXAMINATION SCHEME

For

B. Tech. (Common to B. Tech. Mechanical Engineering/Production


YEAR II, SEMESTER –IV

(Effective from the session: 2010-2011)

Uttrakhand Technical University, Dehradun

w.e.f. 2010-11



B. Tech. (Mechanical Engineering/Production Engg./Industrial &

Production Engineering)

YEAR II, SEMESTER –IV Subject Code Subject Contact Hrs Credit

A) THEORY:

TME-401 Kinematics of Machines 3-1-0 4

TME-402 Manufacturing Science-I 3-1-0 4

TME-403 Mechanical Measurement and Control

3-1-0 4

TME-404 Applied Thermodynamics 3-1-0 4

TME-405 Industrial Engineering 2-1-0 3

TEE-405 Control System 2-1-0 3

B) PRACTICAL:

PME-451 Manufacturing Science Lab-I 0 0 3 2

PME-452 Measurement & Metrology Lab 0 0 3 2

PME-453 Thermodynamics lab 0 0 2 1

PEE- 454 Control System Lab 0 0 2 1


(NSS/NCC/Sports/Cultural) - -

Total 28

w.e.f. 2010-11



COURSES AND EVALUATION SCHEME (Common to

B. Tech. Mechanical Engineering/Production


(Effective from Session 2010-11)

YEAR II, SEMESTER –IV

Sl.

No.

Course

code

Subject

PERIODS

Evaluation Scheme

Subject

Total

Credit SESSIONAL

EXAM

ESE

L T P CT TA Total A) THEORY 1 TME-401 Kinematics of Machines 3 1 0 30 20 50 100 150 4

2 TME-402 Manufacturing Science-I 3 1 0 30 20 50 100 150 4

3 TME-403 Mechanical Measurement 3 1 0 30 20 50 100 150 4

4 TME-404 Applied Thermodynamics 3 1 0 30 20 50 100 150 4

5 TME-405 Industrial Engineering 2 1 0 15 10 25 50 75 3

6 TEE-405 Control System 2 1 0 15 10 25 50 75 3

B) PRACTICAL / TRAINING / PROJECT 7 PME-451 Manufacturing Science

Lab-I 0 0 3 - 25 25 25 50 2

8 PME-452 Measurement & Metrology

Lab 0 0 3 - 25 25 25 50 2

9 PME-453 Thermodynamics lab 0 0 2 - 25 25 25 50 1

10 PEE- 454 Control System Lab 0 0 2 - 25 25 25 50 1

11 GP-401 General Proficiency

(NSS/NCC/Sports/Cultural) - - - - - 50 - 50 -

TOTAL 16 06 10 - - - - 1000 28

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TME 401 KINEMATICS OF MACHINES

UNIT I:

L T P 3 1 0

Introduction: Links-types, Kinematics pairs-classification, Constraints-types, Degree of

Freedom, Grubler‟s equation, linkage mechanisms, inversions of four bar linkage, slider crank

chain and double slider crank chain. (6)

Velocity in Mechanisms: Velocity of point in mechanism, relative velocity method instantaneous

point in mechanism, Kennedy‟s theorem, instantaneous center method (3)

UNIT II: Acceleration in Mechanisms: Acceleration diagram, Coriolis component of acceleration,

Klein‟s construction for Slider Crank and Four Bar mechanism, Analytic method for slider crank

mechanism. (4)

Mechanisms with Lower Pairs: Pantograph, Exact straight line motion mechanisms-Peaucellier‟s,

Hart and Scott Russell mechanisms, Approximate straight line motion mechanisms – Grass-Hopper,

Watt and Tchebicheff mechanisms. (5)

UNIT III: Kinematics Synthesis of Planar Linkages: Movability of four bar linkages, Grashoff‟s law,

Graphical methods of synthesis – Two and Three position synthesis of four bar and slider crank

mechanisms, Analytical method-Freudenstein‟s equation for function generation (three position)

(7)

UNIT IV: CAMS: Cams and Followers - Classification & terminology, Cam profile by graphical methods

for uniform velocity, simple harmonic motion and parabolic motion of followers. (7)

UNIT V: Gears: Classification & terminology, law of gearing, tooth forms, interference, under cutting,

minimum number of teeth on gear and pinion to avoid interference, simple, compound and

planetary gear trains. (8)

Books and References:

1. Theory of machines and mechanisms-Ghosh & Mallik, East-West Press

2. Kinematics, Dynamics and Design of Machinery, 2ed, w/CD, Waldron, Wiley India

3. Theory of machines and mechanisms- S. S. Ratan, Tata Mc-Graw Hill

4. Theory of machines and mechanisms- Rao & Dukkipati,

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TME- 402 MANUFACTURING SCIENCE-I

L T P

3 1 0

Unit-I Introduction : Importance of manufacturing. Economic & technological considerations in

manufacturing. Classification of manufacturing processes. Materials & manufacturing processes

for common items. (2)

Metal Forming Processes : Elastic & plastic deformation, yield criteria. Hot working vs cold

working. (2)

Analysis (equilibrium equation method) of Forging process for load estimation with sliding

friction sticking friction and mixed condition for slab and disc. Work required for forging, Hand,

Power, Drop Forging. (5)

Unit-II

Metal Forming Processes (continued): Analysis of Wire/strip drawing and maximum-reduction,

Tube drawing, Extrusion and its application. (3)

Condition for Rolling force and power in rolling. Rolling mills & rolled-sections. (2) Design, lubrication and defects in metal forming processes. (2)

Unit-III Sheet Metal working :Presses and their classification, Die & punch assembly and press work

methods and processes. Cutting/Punching mechanism, Blanking vs Piercing. Compound vs

Progressive die. Flat-face vs Inclined-face punch and Load (capacity) needed. (4)

Analysis of forming process like cup/deep drawing. Bending & spring-back. (3)

Unit-IV Unconventional Metal forming processes: Unconventional metal forming processes such as

explosive forming, electromagnetic, electro-hydraulic forming. (2)

Powder Metallurgy:Powder metallurgy manufacturing process. The need, process, advantage

and applications. (2)

Jigs & Fixtures :

Locating & Clamping devices & principles. Jigs and Fixtures and its applications. (2)

Manufacturing of Plastic components: Review of plastics, and its past, present & future uses.

Injection moulding. Extrusion of plastic section. Welding of plastics. Future of plastic & its

applications. Resins & Adhesives. (2)

Unit-V Casting (Foundry): Basic principle & survey of casting processes. Types of patterns and

allowances. Types and properties of moulding sand. Elements of mould and design

considerations, Gating, Riser, Runnes, Core. Solidification of casting,. Sand casting, defects &

remedies and inspection. Cupola furnace. (7)

Die Casting, Centrifugal casting. Investment casting, CO2 casting and Stir casting etc. (3)

Reference Books: 1. Manufacturing Science by Ghosh and Mallik 2. Fundamentals of Modern Manufacturing, Groover, Wiley India

w.e.f. 2010-11



TME -403 MECHANICAL MEASUREMENT

L T P

3 1 0

Unit-I: Mechanical Measurements: Introduction: Introduction to measurement and measuring instruments, Generalized measuring

system and functional elements, units of measurement, static and dynamic performance

characteristics of measurement devices, calibration, concept of error, sources of error, statistical

analysis of errors. 4

Sensors and Transducers: Types of sensors, types of transducers and their characteristics. 2

Signal transmission and processing: Devices and systems. Signal Display & Recording Devices

3

Unit-II: Time related measurements: Counters, stroboscope, frequency measurement by direct

comparison. Measurement of displacement 2

Measurement of pressure: Gravitational, directing acting, elastic and indirect type pressure

transducers. Measurement of very low pressures. 1

Strain measurement: Types of strain gauges and their working, strain gauge circuits, temperature

compensation. Strain rosettes, calibration. 2

Measurements of force and torque: Different types of load cells, elastic transducers, pneumatic

& hydraulic systems. 2

Temperature measurement: Thermometers, bimetallic thermocouples, thermistors and

pyrometers. 2

Vibration: Seismic instruments, vibration pick-ups and decibel meters, vibrometers

accelerometers. 2

Unit-III: Metrology and Inspection: Standards of linear measurement, line and end standards.

Limit fits and tolerances. Interchangeability and standardization. 2

Linear and angular measurements devices and systems Comparators: Sigma, Johansson‟s

Mikrokator. 2

Limit gauges classification, Taylor‟s Principle of Gauge Design. 1

Unit-IV: Measurement of geometric forms like straightness, flatness, roundness. Tool makers microscope,

profile project autocollimator. Interferometry: principle and use of interferometry, optical flat.

Measurement of screw threads and gears. Surface texture: quantitative evaluation of surface

roughness and its measurement. 6

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Unit-V: Concept of Automatic Controls- Open loop & closed loop systems. Servomechanism. Block

diagrams 4

Brief introduction to Pneumatic, Hydraulic and Electric controllers. 2

Reference Books: 1. Theory and Design for Mechanical Measurements, 3ed, w/CD, Figliola, Wiley India

2. Beckwith Thomas G., Mechanical Measurements, Narosa Publishing House, N. Delhi.

3. Doeblein E.O., “Measurement Systems, Application Design”, McGraw Hill, 1990.

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TME-404 APPLIED THERMODYNAMICS

Unit-I

L T P

3 1 0

Review of Properties of steam and thermodynamics cycles: Pure substance, Property of

steam, Triple point, Critical point, Sub-cooled liquid, Saturation states, Superheated states, Phase

transformation process of water, Graphical representation of thermodynamic processes on P-T &

P-V diagrams, T-S and H-S diagrams, Use of property diagram, Steam-Tables & Mollier charts,

Dryness factor and it‟s measurement, processes involving steam in closed and open systems.

Simple Rankine cycle. (6)

Unit-II Boilers: Steam generators-classifications. Working of fire-tube and water-tube boilers, boiler

mountings & accessories, Draught & its calculations, air pre-heater, feed water heater, super

heater. Boiler efficiency, Equivalent evaporation. Boiler trial and heat balance. (6)

Condenser: Classification of condenser, Air leakage, Condenser performance parameters (2)

Unit-III Steam Engines: Rankine and modified Rankine cycles, Working of stream engine, Classification

of steam engines, Indicator diagram, Saturation curve, Missing quantity, Heat balance. (3)

Steam& Gas Nozzles: Flow through nozzle, Variation of velocity, Area and specific volume,

Choked flow, Throat area, Nozzle efficiency, Off design operation of nozzle, Effect of friction

on nozzle, Super saturated flow. (4)

Unit-IV Vapour Power cycles: Carnot vapour power cycle, Effect of pressure & temperature on Rankine

cycle, Reheat cycle, Regenerative cycle, Feed water heaters, Binary vapour cycle, Combined

cycles, Cogeneration. (4)

Steam Turbines : Classification of steam turbine, Impulse and reaction turbines, Staging, Stage

and overall efficiency, Reheat factor, Bleeding, Velocity diagram of simple & compound

multistage impulse & reaction turbines & related calculations work done efficiencies of reaction,

Impulse reaction Turbines, state point locus, Comparison with steam engines, Losses in steam

turbines, Governing of turbines. (6)

Unit-V Gas Turbine:Gas turbine classification Brayton cycle,Principles of gas turbine, Gas turbine

cycles with intercooling,reheat and regeneration and their combinations, Stage efficiency,

Polytropic efficiency. Deviation of actual cycles from ideal cycles. (5)

Jet Propulsion: Introduction to the principles of jet propulsion, Turbojet and turboprop engines

& their processes, Principle of rocket propulsion, Introduction to Rocket Engine. (3)

Books:

1. Fundamentals of Thermodynamics, 7ed, w/CD, Sonntag, Wiley India

2. Thermodynamics, P k Shah, B S Publications

3. Basic and Applied Thermodynamics by P.K. Nag, Tata Mc Graw Hill Pub.

4. Thermal Engg. By P.L. Ballaney, Khanna Publisher w.e.f. 2010-11



5. Theory of Stream Turbine by W.J. Kearton

6. Gas Turbine, by V. Ganeshan, Tata Mc Graw Hill Publishers.

7. Gas turbine Theory & Practice, by Cohen & Rogers, Addison Weslay Long man

w.e.f. 2010-11



TME - 405 INDUSTRIAL ENGINEERING

Unit-I

L T P 2 1 0

Productivity: Introduction, definition, measurement, productivity index, ways to improve

productivity, Types of Production System. 2

Work study : Meaning and benefits of work study, time & motion study. Micromotion study

P.M.T.S. man machine Diagram flow chart. Motion economy, Method study, work measurement,

work sampling, standard time. 4

Unit-II Plant layout and materials Handling : Plant location, type of layout, principles of

facility layout principles of material handling, Material Handling eqpts. 3

Replacement Analysis : Depreciation causes, obsolescence, service life of assets, Replacement

of items. 2

Maintenance Management : Maintenance Planning & Control, Maintenance Strategy 2

Unit-III Inventory Control : Inventory, function, cost, deterministic models, Introduction to MRP,

supply chain Management 4

Quality Control : Introduction, process control, SQC control Charts, Single double & sequential

sampling, Introduction to TQM & bench marking. 4

Unit-IV Industrial Ownership: Proprietorship, partnership, Joint stock & co-operative stores. 2

Manpower Planning: Resources, Human relationship. 2

Organization: Principles of organization, Development of Organizational charts like line, staff,

line and staff & Functional types. 2

Job Evaluation & Merit Rating: Job analysis, Job description job simplification and job

evaluation methods & description, merit rating, wage incentive plans. 3

Reference Books: 1. Principles of management. An analysis of management functions-H. Koontz & C.O.

Donnel. Tata Mc-Graw-Hall Co. 2. Motion and Time Study Design and Measurement of Work, 7ed, Barnes, Wiley India

3. Manufacturing Management-J Moore Prentice Hall Englewood Cliffs: New Jersey.

4. Modern production operations Management-Buffa, E.S. Wiley Eastern.

5. Industrial Engineering & Management O.P. Khanna.

6. Industrial Engineering by Ravi Shanker.

7. Industrial Engineering by Mahajan.

w.e.f. 2010-11



TEE: 405 CONTROL SYSTEM

L T P

2 1 0

Unit-I Introduction: Laplace Transform and its applications, Transfer function and its determination,

Modeling of mechanical system: Linear mechanical elements, force-voltage and force current

analogy, Electrical analog of simple mechanical system, 6

Unit-II Time Response analysis: Standard test signals, time response of second order systems and their

specifications, steady state errors and error constants, Controllers and its applications: P, PI, PD,

PID. 8

Unit-III Stability Analysis: Concept of stability, Routh-Hurwitz criteria and its limitations, Root locus

concepts, construction of root loci. 6

Unit-IV Frequency response Analysis I: Frequency response, correlation between time and frequency

responses, polar and inverse polar plots, Bode plots. 6

Unit-V

Frequency response Analysis II: Nyquist stability criterion, assessment of relative stability: gain margin and phase margin,

constant. 4

Text Books: 1. Nagrath & Gopal, “Control System Engineering”, 4th Edition, New age International.

2. B.C. Kuo , “Automatic Control System” Wiley India.

3. N.C. Jagan, “ Control Systems”, B.S. Publications, 2007.

4. K. Ogata, “Modern Control Engineering”, Prentice Hall of India.

5. Norman S. Nise, Control System Engineering 4th edition, Wiley India

w.e.f. 2010-11



PME-451 MANUFACTURING SCIENCE LAB -I

L T P

0 0 3

Experiment List: Say minimum 8 experiments out of following (or similar experiment).

1. Design of pattern for a desired casting (containing hole)

2. Pattern making

3. Making a mould (with core) and casting.

4. Sand testing (at least one such as grain fineness number determination)

5. Injection moulding with plastics

6. Forging hand forging processes

7. Forging - power hammer study & operation

8. Tube bending with the use of sand and on tube bending m/c.

9. Press work experiment such as blanking/piercing, washer, making etc.

10. Wire drawing/extrusion on soft material.

11. Rolling-experiment.

12. Bending & spring back.

13. Powder metallurgy experiment.

14. Jigs & Fixture experiment.

15. Any other suitable experiment on manufacturing science / process / technique.

w.e.f. 2010-11



PME 452 MEASUREMENT & METROLOGY LAB

L T P

0 0 3

Experiments: Minimum 8 out of following (or similar experiments)

1. Study & working of simple measuring instruments- Vernier calipers, Micrometer,

Tachometer.

2. Measurement of effective diameter of a screw thread using 3 wire methods.

3. Measurement of angle using Sine bar & slip gauges.

4. Study of limit gauges.

5. Study & angular measurement using level protector

6. Adjustment of spark plug gap using feeler gauges.

7. Study of dial indicator & its constructional details.

8. Use of dial indicator to check a shape run use.

9. Study and understanding of limits, fits & tolerances

10. Study of Pressure & Temperature measuring equipment.

11. Strain gauge measurement.

12. Speed measurement using stroboscope.

13. Flow measurement experiment

14. Vibration/work measuring experiment.

15. Experiment on Dynamometers.

PME-453 THERMODYNAMICS LAB

Experiments: Minimum 10 experiments out of following;

1. Study of Fire Tube boiler

2. Study of Water Tube boiler

3. Study and working of Two stroke petrol Engine

4. Study and working of Four stroke petrol Engine

5. Determination of Indicated H.P. of I.C. Engine by Morse Test

6. Prepare the heat balance for Diesel Engine test rig

7. Prepare the heat balance sheet for Petrol Engine test rig

8. Study and working of two stroke Diesel Engine

9. Study and working of four stroke Diesel Engine.

10. Study of Ignition system of an I. C. engine

11. Study of Velocity compounded steam turbine

12. Study of Pressure compounded steam turbine

13. Study of Impulse & Reaction turbine

14. Study of steam Engine model.

15. Study of Gas Turbine Model

16. Any other suitable experiment on thermodynamics

L T P 0 0 2

w.e.f. 2010-11



PEE 454: CONTROL SYSTEM LAB

L T P

0 0 2

Note: The minimum of 10 experiments are to be performed from the following, out of

which at least three should be software based.

1. To determine response of second order systems for step input for various values of constant

‟K‟ using linear simulator unit and compare theoretical and practical results.

2. To study P, PI and PID temperature controller for an oven and compare their performance.

3. To study and calibrate temperature using resistance temperature detector (RTD)

4. To study DC position control system

5. To study synchro-transmitter and receiver and obtain output V/S input characteristics

6. To determine speed-torque characteristics of an ac servomotor.

7. To study performance of servo voltage stabilizer at various loads using load bank.

8. To study behavior of separately excited dc motor in open loop at various loads.

Software based experiments (Use MATLAB, LABVIEW software etc.)

9. To determine time domain response of a second order system for step input and obtain

performance parameters.

10. To plot root locus diagram of an open loop transfer function and determine range of gain „k‟

for stability.

11. To plot a Bode diagram of an open loop transfer function.

12. To draw a Nyquist plot of an open loop transfer functions and examine the stability of the

closed loop system.

w.e.f. 2010-11

III IV SEM Mechanical Prodn Indus Prod Syllabus

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