HZ0884-E A ssembling manual carport KCR-series Short extension・In-lineConnectiontype Followtheinstructions and besurethat all thespecified screws and bolts for assembly aretightened securely. D onot useanything other than thespecified parts or optional parts. Besuretoput thesealant glueas follows. 1. Besuretoapply a sealant, as specified. 2. W ipeoff any stains fromthesealing part. 3.After putting thesealant glueon theholemadein its all wall body, fully tighten thescrew. 4. S eal completely deep enough and finish thesurfacewith a pallet. After construction, check that all that specified screws and bolts for assembly aretightened securely,and thereis no danger of injury totheusers. After all installation,confirmthat thereis noscratch or dent of theproduct. Precautionsduringinstallation P ositionof postsdimension S hort extension type T hankyouverymuchfor choosingour company'sproducts. P leasebesuretothoroughlyreadtheseinstructionsfor assemblyinorder toproperlyandsmoothly assembleor attachthisproduct. Theprecautions provided herein contain important information toensureproduct performance,function,strength and safety. Pleasebesuretofollowthemduring construction. C onstructionshall beimplementedbyprofessionals. Problemsmayoccur iftheproduct isinstalledbysomeone without theproper knowledge. Pleaseread each assembling manual for thewholeinstallation. In-line connection typen =number of connection T hisisnot availablefor W 22type. standard post position standard post position only D30 only D30 main unit W
10
Embed
(heatprotection polycarbonate) · Installation of rubber channel・rain gutter Install the rubber channel・rain gutter. ① ② Install the roof panel Install the roof retainer
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
HZ0884-E
Assembling manual
carport KCR-seriesShort extension・In-line Connection type
Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely.Do not use anything other than the specified parts or optional parts.Be sure to put the sealant glue as follows.1.Be sure to apply a sealant, as specified.2.Wipe off any stains from the sealing part.3.After putting the sealant glue on the hole made in its all wall body, fully tighten the screw.4.Seal completely deep enough and finish the surface with a pallet.After construction, check that all that specified screws and bolts for assembly are tightened securely,and there is no danger of injury to the users.After all installation,confirm that there is no scratch or dent of the product.
Precautions during installation
Position of posts dimension
■Short extension type
Thank you very much for choosing our company's products.
Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly
assemble or attach this product.
The precautions provided herein contain important information to ensure product performance,function,strength and safety.Please be sure to follow them during construction.Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the proper knowledge.Please read each assembling manual for the whole installation.
■In-line connection type(n = number of connection)
This is not avai lable for W22 type.
standard post position
standard post position
(only D30)
(only D30)
main unit W
Please open the captioned carton and check all contents in advance.
Please check the parts defective or any damage.
We packed some extra screw in the parts box.(x)number is necessary
Qty for installation.
Parts contents
When △mark is P, it is the polycarbonate panel.When △mark is MP, it is the polycarbonate mat panel.When △mark is CP, it is the heat protection polycarbonate panel.When △mark is F, it is the FRP panel.�When △mark is CF, it is the heat protection FRP panel.
The quantity is different according to the size of depth.
Please refer below.
quantity 2
depth size less than 20
3
24~27
4
30
corner capGA5983
tapping screw(flat-head)5×45×10
corner capGA4926
Right Lefteach 1 pc
Right Lefteach 1 pc
content
name quantityParts ID
shape
content
name quantityParts ID
shape
content
name quantityParts ID
shape
■In-line connection type
※The quantity is different according to the size of depth.
Please refer below.
quantity 2
depth size less than 20
3
24~27
4
30
in-line connection roof rafter set
roof rafter
roof retainer
in-line connection roof rafter set
drilling screw4×10×8
small trussscrew4×10×7ES0243
small truss screw5×14×10
in-line connectionparts set
gutterconnecting parts AGB4612
gutterconnecting partsBGB4624
main frameconnecting partsGA4108
front frameconnecting partsGB3111
assembling manualHZ0884
Installation procedure
Process of front frame・gutter・main frame
Front frame Gutter
Main frame
※Install from installation of post beam~ installation of corner cap according to the assembling manual
HZ0882 beforehand.
Puncture φ 4.5 hole on the body and connecting side of the front frame・gutter・main frame
on the short extension・connecting side.(Both processes are same.)
puncture is donepuncture is done
※Connect the front frame・gutter with the gutter connecting parts and front frame connecting parts temporary
according to the assembling manual HZ0882 " � Installation of gutter and front frame".
Attach carefully not to come out from
the top of gutter.
Attach not to make clearance around
the adhesive side.
Please be noted the tape has very
strong adhesion.
Connection of gutter・front frame
Insert the gutter connecting parts A until it touches the gutters.
Fix the gutter connecting parts A and gutter with the drilling screw 4×10×8.
Put the gutter connecting parts B on the gutter connecting parts and attach with
the two-sided tape and fix with the drilling screw 4×10×8.
Do sealing work around the gutter connecting parts B.
■Sealing part of the gutter connecting parts B(④)
Gutter side
※
①
②
③
④
two-sided tape
gutter (connecting side)
gutter connecting parts A
gutter connecting parts B
drilling screw4×10×8
drilling screw4×10×8
gutter(main unit side)
gutter connecting parts B
top
Be sure to do sealing work around screws in order to prevent danger when cleaning as well as for water proof
Remark
※Install the side frame of the main unit side first and the one of the connecting side after installation of the main
frame.
Do sealing work around front frame of the connecting side (main unit side,extension or connecting side).
Insert the front frame connecting parts until it touches the front frame (main unit side,extension or connecting
side).
Fix with the drilling screw 4×10×8.
Install the side frame
Fix the front frame・gutter attachment bracket.
Front frame side
■Sealing part of the front frame(①)
※Refer installation of side frame of the assembling manual HZ0882
3 Installation of side frame
①
②
③
front frame (connecting side)
front frame connecting parts
drilling screw4×10×8
front frame(main unit side)
①
②
main frame connecting parts
main frame (connecting side)
main frame(main unit side)
drilling screw4×10×8beam
beam
punctureφ4.5 hole
roof rafter
front frame
main frame
gutter
drilling screw4×10×8
connecting part
※Puncture the hole on only the roof rafter of connecting part as below picture
and fix the gutter, main frame・front frame of both side.
Install the main frame of the main unit side on the beam.Install the main frame of the connecting side with the main frame connecting parts first, and install the main frame of the main unit side.Install the main frame of the connecting side on the beam same as the one of the main unit side.Install the side frame of the connecting side.
※Refer installation of side frame, installation of main frame of the assembling manual HZ0882
Installation of the main frame
※Refer installation of roof panel cushion, installation of roof rafter of the assembling manual HZ0882
See the hole of the main frame connecting part and install the roof rafter.
Installation of roof rafter for connecting
■Standard roof rafter
■Connecting part roof rafter
①②
③
④
※Be careful of the direction of the main frame.
※ℓ2 at the standard post position is 95mm.
Installation of the roof panel・roof retainer
Installation of rubber channel・rain gutter
Install the rubber channel・rain gutter.
①
②
Install the roof panel
Install the roof retainer
・If the screw of installing the roof retainer (middle part)is tighten too much,the screw will run idle. (tightening torque less than15kgf.cm)・If the screw head leans when installing the roof retainer,it will cause water leakage(water will enter from the screw head clearance), So install it not to make clearance.
※Refer installation of roof panel, installation of roof retainer of the assembling manual HZ0882
※Refer lnsert rubber channel installation of rain gutter of the assembling manual HZ0882