-
Compact Controller for Stand-by and Parallel Operating
Gen-sets
Inteli New Technology Modular Gen-set Controller
IG-EE, IG-EEC, IG-NT, IG-NTC, IS-NT, IM-NT
Software version IGS-NT-2.4, IM-NT-2.5, August 2010
INSTALLATION GUIDE INSTALLATION GUIDE
ComAp, spol. s r.o. Copyright 2010 ComAp s.r.o. Kundratka
2359/17, 180 00 Praha 8, Czech Republic Written by Keka Tel: +420
246 012 111, Fax: +420 246 316 647 Prague, Czech Republic E-mail:
[email protected], www.comap.cz map.cz
-
Table of Contents Table of Contents
..............................................................................................................................................
2 General
Guidelines............................................................................................................................................
6
What is described in this manual?
................................................................................................................
6
WARNING.....................................................................................................................................................
6
Remote control
...........................................................................................................................................
6 Dangerous voltage
........................................................................................................................................
6 Adjust set
points............................................................................................................................................
6 Conformity declaration
..................................................................................................................................
7
Symbols.........................................................................................................................................................
7 Text
...............................................................................................................................................................
7 Required and optional modules
....................................................................................................................
8
Dongle
overview.........................................................................................................................................
8 Available PC software
................................................................................................................................
9
Marine Application
Notes.................................................................................................................................
10 Safety requirements
....................................................................................................................................
10
Power
supply............................................................................................................................................
11 Default configuration
...................................................................................................................................
11
Override function
......................................................................................................................................
12 Terminals and
Dimensions..............................................................................................................................
13
IG-EE, IG-EEC, IG-NT, IG-NTC,
IM-NT...................................................................................................
13 IG-DISPLAY
.............................................................................................................................................
13 IS-NT with IS-Display
...............................................................................................................................
14
IS-DISPLAY..............................................................................................................................................
14 INTELIVISION 8
.......................................................................................................................................
15 IS-NT with InteliVision 8
...........................................................................................................................
15 IS-NT-BB
..................................................................................................................................................
16 IG-AVRi + IG-AVRi
TRANS.....................................................................................................................
16
IS-BIN16/8...................................................................................................................................................
17
........................................................................................................................................................
18 IS-AIN8
IGL-RA15 Remote
annunciator...................................................................................................................
18 IGS-PTM
.....................................................................................................................................................
19 IG-IB Internet
bridge....................................................................................................................................
20 I-LB Local
Bridge.........................................................................................................................................
21 I-CB Communication
Bridge........................................................................................................................
22 I-RB16, I-RB16/231 relay
board..................................................................................................................
22
Mechanical
dimension..............................................................................................................................
22 I-CR CAN
repeater......................................................................................................................................
23 I-AOUT8
......................................................................................................................................................
24
Functions..................................................................................................................................................
24 CAN address jumper setting
....................................................................................................................
25 Analog output hardware
modification.......................................................................................................
25 LED indication
..........................................................................................................................................
25 Wiring and jumper setting
example..........................................................................................................
25
I-LBA
...........................................................................................................................................................
25 Front panels
................................................................................................................................................
27
InteliGen NT controller
.............................................................................................................................
27 InteliMains NT
controller...........................................................................................................................
27 InteliSys NT controller
..............................................................................................................................
28 InteliVision 8
.............................................................................................................................................
28 IG-DISPLAY
wiring...................................................................................................................................
29 IS-DISPLAY wiring
...................................................................................................................................
30 InteliVision 8
wiring...................................................................................................................................
31
Recommended Wiring
.....................................................................................................................................
34
IG-EE...........................................................................................................................................................
34
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Basic module for Electronic engines
........................................................................................................
34 Interface
...................................................................................................................................................
35
IG-EEC........................................................................................................................................................
36 InteliGen Basic module for Electronic Engines - option C
....................................................................
36 Interface
...................................................................................................................................................
37
IG-NT...........................................................................................................................................................
38 InteliGen New Technology
....................................................................................................................
38 Interface
...................................................................................................................................................
39
IG-NTC........................................................................................................................................................
40 InteliGen New Technology Option
C..................................................................................................
40 Interface
...................................................................................................................................................
41
IS-NT-BB.....................................................................................................................................................
42 InteliSys New Technology Base Box
.................................................................................................
42 Interface
...................................................................................................................................................
43
IM-NT
..........................................................................................................................................................
44 InteliMains New Technology
.................................................................................................................
44 Interface
...................................................................................................................................................
45
Recommended wiring IG-NT SPTM application
......................................................................................
46 Recommended wiring IG-NT SPI application
..........................................................................................
47 Recommended wiring IG-NT MINT application
.......................................................................................
48
IS-DISPLAY.................................................................................................................................................
49 Wiring
..........................................................................................................................................................
49
General.....................................................................................................................................................
49 Power
supply............................................................................................................................................
49 Power supply fusing
.................................................................................................................................
50
Grounding.................................................................................................................................................
50 Magnetic pick-up
......................................................................................................................................
50
Voltage measurement
.................................................................................................................................
52 Voltage measurement separation
............................................................................................................
52 IG
MTU.....................................................................................................................................................
53
Current measurement
.................................................................................................................................
53 Earth fault protection
................................................................................................................................
54
Single phase applications
...........................................................................................................................
55 Recommended
wiring...............................................................................................................................
55
Controller Binary inputs and
outputs...........................................................................................................
57 Binary output via I-RB16
..........................................................................................................................
57 Wiring example
1......................................................................................................................................
57 Wiring example
2......................................................................................................................................
58 Wiring example
3......................................................................................................................................
58
Binary inputs on
IS-BIN16/8........................................................................................................................
59 Binary outputs on
IS-BIN16/8......................................................................................................................
59
Binary output protections
.........................................................................................................................
59 Dongle
installation.......................................................................................................................................
60 IS-NT Jumpers
............................................................................................................................................
60
Analog input
jumpers................................................................................................................................
61 Speed governor output
jumper.................................................................................................................
61 Analog output jumper
...............................................................................................................................
62
Analog inputs wiring
examples....................................................................................................................
63 Resistive sensors (two
wires)...................................................................................................................
63 Resistive sensors (one wire)
....................................................................................................................
63 Current
sensors........................................................................................................................................
64 Current and resistive sensors
..................................................................................................................
64 Voltage and resistive sensors
..................................................................................................................
64
Analog inputs on
IS-AIN8............................................................................................................................
65 External modules
connection......................................................................................................................
66
IS-AIN8, IS-BIN8/16 address
setting........................................................................................................
66 IS-AIN8, IS-BIN8/16 SW version check
...................................................................................................
66 IGS-PTM and IGL-RA15 module
connection...........................................................................................
67 Connection of ECU on
CAN1...................................................................................................................
68
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CAN bus Tx, Rx LED indication
...............................................................................................................
68 I-CB wiring and
configuration......................................................................................................................
68 Recommended CAN/RS485
connection.....................................................................................................
69
CAN bus
connection.................................................................................................................................
69 RS485 connection
....................................................................................................................................
69
Default Sensors
...............................................................................................................................................
71 Default
characteristics.................................................................................................................................
71
CONTROLLER.........................................................................................................................................
71 Tristate
sensor..........................................................................................................................................
71
IS-AIN8.....................................................................................................................................................
71
Sensor fail (Fls)
...........................................................................................................................................
73 Speed Governor Interface List
........................................................................................................................
74
Electronic engines interface
........................................................................................................................
74 Communication Bridge Unit
.....................................................................................................................
74
Speed governor
interface............................................................................................................................
74 Controller Speed reg out voltage limits
....................................................................................................
74
AVR Interface
List............................................................................................................................................
80 Technical
Data.................................................................................................................................................
88
Power
supply...............................................................................................................................................
88 Operating conditions
...................................................................................................................................
88 Dimensions and weight
...............................................................................................................................
89 Mains and generator
...................................................................................................................................
89
Current
inputs...........................................................................................................................................
89 Voltage inputs IG/IS-NT and modifications
...........................................................................................
89
Binary inputs and
outputs............................................................................................................................
89 Binary
inputs.............................................................................................................................................
89 Binary open collector
outputs...................................................................................................................
89
Analog
inputs...............................................................................................................................................
90 D+ function
..................................................................................................................................................
90 Speed pick-up input
....................................................................................................................................
90 Communication interface
............................................................................................................................
90
RS232
interface........................................................................................................................................
90 RS485
interface........................................................................................................................................
90 CAN bus interface
....................................................................................................................................
90
Analog outputs
............................................................................................................................................
91 IG-AVRi
.......................................................................................................................................................
91
IG-AVRi
Trans/LV.....................................................................................................................................
91 IG-AVRi
Trans/100...................................................................................................................................
91
IGS-PTM
.....................................................................................................................................................
91 Binary
inputs.............................................................................................................................................
92 Binary open collector
outputs...................................................................................................................
92 Analog
inputs............................................................................................................................................
92 Analog output
...........................................................................................................................................
92
IS-AIN8........................................................................................................................................................
92 Analog
inputs............................................................................................................................................
92
I-AOUT8
......................................................................................................................................................
93
IS-BIN16/8...................................................................................................................................................
93
Binary
inputs.............................................................................................................................................
93 Open collector outputs
.............................................................................................................................
94 Frequency
inputs......................................................................................................................................
94
IGL-RA15
....................................................................................................................................................
94 Power
supply............................................................................................................................................
94 Operating conditions
................................................................................................................................
94 Dimensions and weight
............................................................................................................................
94 Horn
output...............................................................................................................................................
94
I-CB,
I-CR....................................................................................................................................................
94 Power
supply............................................................................................................................................
94 Operating conditions
................................................................................................................................
94 Dimensions and weight
............................................................................................................................
95
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CAN bus interface
....................................................................................................................................
95 RS232
interface........................................................................................................................................
95
I-LB..............................................................................................................................................................
95 IG-IB
............................................................................................................................................................
95
I-RBxx..........................................................................................................................................................
95
IG-MTU........................................................................................................................................................
95 IG-MTU-2-1
.................................................................................................................................................
96
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General Guidelines
What is described in this manual?
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION - This
manual contains important instructions for IGS-NT controllers
family that shall be followed during installation and maintenance
of the Inteli NT genset controllers. It is intended for use by
Gen-set control panel builders and for everybody who is concerned
with installation, operation and maintenance of the gen-set.
WARNING
Remote control The controller can be remotely controlled. In the
event that maintenance needs to be done to the gen-set, check the
following to ensure that the engine cannot be started. To be
sure:
Disconnect remote control via RS232 or another communication
line Disconnect input REMOTE START/STOP
or Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB
CLOSE/OPEN.
Be aware the unqualified manipulation can disconnect the object
from the power supply source. The controller contains a large
number of configurable setpoints, because of this it is impossible
to describe all applications. Controller functions are subject to
change from SW version to SW version. This manual only describes
the product and is not guaranteed to be set for your application on
arrival.
!!! CAUTION !!! Dangerous voltage The terminals for voltage and
current measurement should never be touched. Properly connect the
grounding terminals. Do not disconnect the Controller CT terminals
for any reason.
Adjust set points All parameters are djusted to their typical
values. But the set points in the Basic settings settings group
!!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET
!!!
The following instructions are for qualified personnel only. To
avoid personal injury do not perform any action not specified in
this User guide !!!
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WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and
after software reprogramming. Before the controller is used again
ensure that the proper configuration and setpoint settings are
set in the controller. Every time you want to disconnect
following controller terminals:
Mains voltage measuring and / or Binary output for MCB control
and / or MCB feedback
Be aware that the MCB can be switched off and gen-set can start
!!! Switch controller to MAN mode and disconnect the Binary outputs
Starter and Fuel or press
EMERGENCY STOP button to avoid unexpected automatic start of
gen-set and GCB closing during any work or maintenance on the
gen-set or switchboard.
Conformity declaration
Following described machine complies with the appropriate basic
safety and health requirement of the EC Low Voltage Directive No:
73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 /
EEC based on its design and type, as brought into circulation by
us.
Symbols Symbols used in this manual:
Grounding point symbol
AC voltage symbol
DC voltage symbol
Text PAGE (Capital letters in the frame) buttons on the front
panel
Break Return (Italic) set points Generator protections Set point
group Note: ComAp believes that all information provided herein is
correct and reliable and reserves the right to update at any time.
ComAp does not assume any responsibility for its use unless
otherwise expressly undertaken.
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Required and optional modules
Accessories Description Standard / Optional IG-EE IG-EEC IG-NT
IG-NTC IM-NT
Controller Central Units with internal display
Standard
IS-NT-BB Controller Central Unit without internal display
Standard IG-Display Additional display for IG-NT/NTC/EE/EEC, IM-NT
Optional IS-Display Additional display for IS-NT-BB Optional
InteliVision 8 Additional COLOR display for IS-NT-BB, IG-
NT/NTC/EE/EEC, IM-NT Optional
IG-AVRI Controller AVR interface Optional IG-AVRi-TRANS/LV
IG-AVRi-TRANS/100
Voltage transformer for supplying AVRi module Optional
AT LINK-CABLE 1,8m
RS232 (InteliMonitor, GenConfig) communication cable (It is not
a part of controller delivery.)
Optional
IS-AIN8 (V2.4) External analog inputs unit Optional IS-BIN16/8
(V1.6) External binary I/O unit Optional I-LB (V1.0) I-LB+
Inteli-Local Bridge Option w/o USB replaces IG-MU (RS232/RS485
communication speed increased to 57600 bps); option + with USB
allows higher communication speed with multiple controllers to a
local PC.
Optional
IG-IB (V2.1) Internet bridge Optional I-CB/CAT-Gas
I-CB/CAT-Diesel I-CB/MTU I-CB/MTU-SIAM4000 I-CB/DeutzTEMe
Inteli - Communication Bridge: Interface unit for some types of
engines with ECU (without J1939)
Optional
IGL-RA15 (V1.6) Remote annunciator Optional IGS-PTM (V8.0)
External analog, binary I/O unit Optional I-AOUT8 (V1.0) 8 analog
outputs unit Optional IG-MTU Voltage transformer unit to separate
mains and
generator voltage measurement Optional
IG-MTU-2-1 Voltage transformer unit with voltage ratio 2:1 to
separate mains and generator voltage measurement
Optional
Controller central unit contains complete hardware for all
applications. Number of inputs and outputs can be expanded by
additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15,
I-AOUT8.
Dongle overview Dongle Function No dongle for Single parallel to
mains is required. IGS-NT-LSM+PMS Dongle for multiple applications
MINT with Load sharing, Var sharing
and Power management function IGS-NT-miniCHP Enlarges the set of
PLC functions for simple CHP applications (for
IG-NT and IG-EE controller types) IGS-NT-LSM+PMS-miniCHP
Combined dongle for Load sharing and Power management and PLC
functions enlargement for simple CHP applications (for IG-NT and
IG-EE controller types)
See chapter Dongle installation to learn how to place the dongle
into the controller.
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Available PC software Name Function GenConfig Common IGS-NT
family configuration (off-line) tool. InteliMonitor Common IGS-NT
family monitoring (on-line) tool. WinScope Graphic
monitoring-recording tool. Hint: For more information about
controllers and modules (number of I/O, communication ports, ) see
IGS-NT-x.y-Application guide.pdf.
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Marine Application Notes The IGS-NT system and components can be
used as Control, Monitoring and Protection for single and multiple
generator applications according to Marine Type Approval Regulation
Controller is tested and approved:
- For location in Machinery spaces and Control room Location
class B. - According the EMC rules for general power distribution
zones.
Safety requirements Additional, independent safety and
protection devices are necessary to meet safety requirements of
Rules and Regulations of Marine Classification Societies. The
sensors and circuits utilized for the second stage alarm and
automatic shutdown are to be independent of those required for the
first stage alarm (LR Rulefinder 2008 - V9.10). The project
designer is responsible to follow Marine regulations in project
design wiring and InteliGen-NT or InteliSys-NT controller
configuration and setpoint setting. Usually is necessary to use
additional, independent equipment for Emergency stop, Overspeed,
Low oil pressure and Overcurrent protection. Oil mist and engine
bearing temperature monitoring are to be provided when arrangements
are fitted to override the automatic shutdown for excessive
reduction of the lubrication oil pressure (or for engines above
2250 kW). The Overriding of this protection is to be independent.
Required alarms and safeguards for auxiliary engines.
Lubrication oil inlet temperature high Lubrication oil inlet
pressure low Coolant outlet temperature high Coolant pressure or
flow low Exhaust gas temperature high
The maximal wire length for Binary (Analog) inputs and outputs
should be less than 10 meters, otherwise the separation relay or
additional protection has to be used.
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In the case of longer distance wires the additional protection
has to be used for Signal inputs and Outputs close to controller
terminals. Protection is available on request in ComAp.
Power supply To have full Surge protection 2kV for controller
power supply terminals the external component (e.g. two DK4/35 U
S14 K60 from Weidmueller for DIN rail) has to be connected.
+24VB from battery
-24VB from battery
IG-NT or IS-NT controller
Controller box shielding
+24VB
0VB
The I-LBA (low battery adaptor) module is to be used when power
supply voltage dip up to 200ms is required. The up to 100ms supply
voltage dip is acceptable by IG-NT or IS-NT controller itself.
Default configuration Use the default IG-MINT-Marine-2.3.ant or
IS-MINT-Marine-2.3.ant (or higher) to avoid incorrect system
setting and configuration. Default configuration can be modified
using the GenConfig-2.3 (or higher) PC tool. Please take care of
following items that are included in default configuration file: -
The function "Virtual Peripheries" shall not be used for marine
application.
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- An automatic start of the generator after acknowledgement of
alarm shall be prevented (Basic settings: FltResGoToMAN = ENABLED).
- Common alarm contacts interfacing the machinery alarm system
shall be re-triggered in case of occurring new alarm" (BO5 = Alarm
flashing).
Override function The Sd override (Shut-down override) function
is included in default configuration on Binary input BI7. Active
Override is indicated by a " ! " mark on the display and on Binary
output BO4 Common SdOvr. The default Override function blocks all
protections except the Overspeed, Emergency stop and all Analog or
Binary protections configured as SD Override. It is strongly
recommended to modify names of such values to begin or finish with
letters SDO e.g. WaterTemp SDO. Use internal PLC function when the
independent override protection e.g. for Bearing temperature is
required.
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Terminals and Dimensions IG-EE, IG-EEC, IG-NT, IG-NTC, IM-NT
170 (6,7")
185 (7,3")
123
(4,8
) RS2
32
USB
68
2,7
Cutout for IG-XX/IM-NT113 x 175 mm
4,4 x 6,9
123
(4,8
)
110
(4,3
)
IG-DISPLAY
170 (6,7")
185 (7,3")
Cutout for IG-DISPLAY113 x 175 mm
4,4 x 6,9
123
(4,8
)
110
(4,3
)
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IS-NT with IS-Display
~130
(5,1
)
30
1,2
176
(6,9
)
290 (114,2")
280 (11")
98 (3
,9)
30
1,2
110
(4,3
)
184
(72,
44)
Cutout for IS-NT178 x 2827,0 x 11,1
RS2
32
USB
170 (6,7")
68
2,7
IS-DISPLAY
30
1,2
176
(6,9
)
290 (114,2")
280 (11")
184
(72,
44)
Cutout for IS-DISPLAY178 x 2827,0 x 11,1
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INTELIVISION 8
IS-NT with InteliVision 8
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IS-NT-BB
170 (6,7")
194 (7,6")
123
(4,8
) RS
232
USB
68
2,7
110
(4,3
)
184 (7,3")
90 (3
,6")
4x o 4,3 35 (1,4") 2x M3
68 (2,7)
194 (7,6")
Hint: In the environment rich on vibrations it is not
recommended to fix IS-NT-BB on the DIN rail but to screw it down on
to the switchboard rear side.
IG-AVRi + IG-AVRi TRANS
AVRi
-
AVRi
+
OUT1
OUT2 AC
1AC
2
OCOM
LB 5
Primary terminals 230-277 VAC / 400-480 VAC
Secondary terminals 18 VAC
IG-AVRi unit is DIN rail mount (35mm) IG-AVRi TRANS are DIN rail
mount (35mm)
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IS-BIN16/8
45 (1,8")146 (5,7")
160
(6,3
") 40 (1,6")
25 (1,0")
IN1
-
RPM
+
IN 2
IN1
+
RPM
-
,6 % ,1
IS-BIN16/8 unit is DIN railmount (35mm)
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IS-AIN8
46, 4 (18,3")
40 (15,7")
25 (9,8")
70 (27,5")
146 (57,5")
160
(63"
)
POWER8 - 36V DC
CO
M
CAN 1
H L
+
iS-AIN8
IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciator Remote (CAN bus, up to 200 meters)
15 LED states indicator. IGL-RA15 unit can be connected to
controller via CAN as Binary output group with addresses 1+2 or 3+4
or 5+6 or 7+8. To configure IGL-RA15 use GenConfig -> Modules
-> Available modules, select IGL-RA15 module and add it using +
button. GenConfig automatically adds IGL-RA15 binary outputs to the
configuration. For more information about IGL-RA15 consult manual
(IGL-RA15-1.2.pdf) and New features list (IGL-RA15-2.0-New
features.pdf).
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165 (6,5)
38(1
,5)
40(1
,6)~75
(3,0
)
~35
(1,4
)
180 (7,1)185 (7,3)
106
(4,2
)
44 (1,7)54 (2,1)
~25
(1,0
)
120
(4,7
)12
5(4
,9)
Cutoutfor Remote Annunciator
167 x 108 mm(6,6 x 4,3)
5LL $JPH 5$
IGS-PTM IGS-PTM is I/O extension module with 8 binary I/O, four
analog inputs configurable for range:
0 250 (suitable for Pt100, Ni100, VDO pressure, VDO level), 0
100 mV (suitable for thermocouples), 0 20 mA.
and one analog output configurable for range 0 to 20 mA.
Detail descriptions see in IGS-PTM-7.0.pdf manual. Hint: The
0-100 mV inputs are only suitable for thermocouples galvanically
separated from the frame isolated type. For non-isolated type
thermocouples use IS-AIN8 module. The 0-250 input is not possible
to use for Pt1000, Ni1000 and VDO Temp sensors due to measurement
range < 250. For operation with IGS-NT controller it is
necessary to close IGS jumper.
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95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)COMPENSATION
GND
POWER
8-36V DC
BINARY OUTPUTS
BINARY INPUTS ANALOG INPUTS
AI4
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
0-20 mA ANALOG OUT
BO8
BO1
BO2
BO3
BO4
BO5
BO6
BO7
CAN
RxTx
CAN
LH
COM
LB 4
AO-
AO+
iGS-PTM
IGS-PTM unit is DIN rail (35mm) mounted.
IG-IB Internet bridge
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8
)
See InteliCommunicationGuide for further information. It is
recommended to use IG-IB firmware version 2.0. IG-IB unit is DIN 35
mm rail mounted.
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I-LB Local Bridge I-LB is a successor of the IG-MU unit designed
to be used with IG/IS-NT controllers. It therefore provides
additional communication port and higher communication speed. Speed
for direct/modem connection can be up to 57600 bps (IG-MU only
19200 bps). There are two versions of I-LB: Name Description
Dimensions and terminals I-LB without
USB port
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
D1D2P1P2P3P4P5P6
P7120
120 RxD
TxD
RxC
TxC
I-LB+ with USB
port (speed 115200 bps)
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
D1D2P1P2P3P4P5P6
P7120
120 RxD
TxD
RxC
TxC
Tx
Rx
Indication LED: TxC, RxC Indicates data transfer on the CAN
line. TxD, RxD Indicates data transfer on the RS232 line. Tx, Rx
Indicates data transfer on USB RUN Lights when at least one other
unit is active on the CAN bus.
Blinks when no unit is communicated on the CAN bus (during
communication speed detection).
PWR Lights All the time when power supply is switched on.
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I-CB Communication Bridge
CB (Communication bridge) is CAN bus interface between
Controller and Engine Control Unit (ECU) that as not standard J1939
communication (MTU, CAT etc.). Engine values (RPM, Oil pressure and
other) are
POWER8-36V DC
COM
RS 23
2
LB 4i-CB
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
I-hreceived from ECU via CAN and corresponding sensors are not
needed on controller. Use ICBEdit softwarefor I-CB configuration
(included in installation package).
I-RB16, I-RB16/231 relay board Relay board contains 16 relays
for binary (openNumber relays: 16 in socket
collector) output separation. All relays are placed in
sockets.
C ominal voltage
ic cycl witching 16A) / 10 000 000 ature nge:
n:
3 n.c.
Nominal voltage: 24 VDC Voltage range: 16,8 36 VDRelay opens at:
10% of nElectric / mechan es: 100 000 (when sOperating temper ra -
40C to 70C Maximal load: 16A resistive load 4A inductive
loadContacts protectio varistor 14DK390 Relay-connector
connection:
1 2 n.o. 1
1K
2 3
I-RB16/231 board contains relays that can switch 231 VAC
load.
d. One unit contains two parts (separate PCB) 8 relays each on
common Mechanical dimension I-RB16 is 35 mm DIN rail mounteplastic
base. I-RB16 is 60mm high from DIN rail base.
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16X17
11 1 11 1 11
1 +X18
11 1 11 1 11
RE1
RE2
RE3
ER4
RE5
RE6
RE7
RE8
RE9
RE10
RE11
ER12
RE13
RE14
RE15
RE16
X3 X1X2X6 X4X5X8 X7X11 X9X10X14 X12X13X16 X15
9 + 8
16 X18 9 +View B
X18
8 X17 1 +
View B
3 X1 1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
3 X2 1 3 X3 1 3 X4 1 3 X5 1 3 X6 1 3 X7 1 3 X8 1 3 X9 1 3 X10 1
3 X11 1 3 X12 1 3 X13 1 3 X14 1 3 X15 1 3 X16 1
View A300
95
X17
View A Hint: I-RB contains two separate boards, 8 relay each. It
can be ordered as I-RB8 as well.
I-CR CAN repeater I-CR module enables to extend CAN bus line
of
- extension modules CAN1 to more than 200 meters -
intercontroller CAN2 to more than 200/900 meters (in 32C/8C
mode)
More application details see in separate manual Extending the
CAN bus.
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8
)
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I-AOUT8 I-AOUT8 is a new extension unit with 8 analog outputs.
Each analog output can be switched by jumper for.
- 0 to 20 mA - 0 to 10 VDC - PWM (Pulse With Modulation on 1,2
kHz)
I-AOUT8 module is connected on IGS-NT CAN1 (peripheral) bus. The
corresponding module Address 1 to 4 (default 1) must be set on
module (by Adr.1 and Adr.2 jumpers) and in controller
configuration. Communication fail is indicated in controller Alarm
list and by binary output. Use GenConfig PC tool for controller
configuration.
It is possible to connect up to four I-AOUT8 units to one
controller. Unit is 35 mm DIN rail mounted. CAN1 terminating 120
ohm resistor jumper is connected in default. AGND terminals are on
the same potential.
Functions Number of analog outputs 8, no galvanic separation
Type of analog outputs (jumper selectable)
U I p
0 to 10VDC 1% , max 5 mA 0 to 20 mA 1% , max 500 ohms pwm 1200
Hz, 5V level, max 10 mA
Power supply 8 to 36 VDC Current consumption 100 300 mA at 24
VDC Communication interface CAN1, with jumper selectable address 1
to 4
Jumper selectable terminating resistor 120 ohms. RS232 interface
TTL, firmware upgrade via AT-link. Operating temperature range -40C
to +70C Analog outputs refreshment Max. 300 ms
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CAN address jumper setting Up to four modules can be connected
to one controller. Set module CAN address corresponding to
configuration according table below.
CAN Address Jumper 1 Jumper 21 No No 2 Yes No 3 No Yes 4 Yes
Yes
Analog output hardware modification Follow the p-I-I-U symbols
on the module sticker. There are two equivalent positions for mA
measuring.
AOUT jumper
Symbol Function
p Pwm Pulse-Width-Modulation
I 0 to 20 mA
U 0 to 10 VDC
LED indication Green LED is located near the power supply
connector.
I-AOUT8 module state LED Pwr No power supply Dark Memory fail
Fast blink (100/100 ms) Communication fail Slow blink (300/300 ms)
OK Continuous light
Wiring and jumper setting example Voltage output 0 to 10 VDC
Current output 0 to 20 mA Current output 0 to 20 mA Pwm output
5V, max 10 mA
AGND
AOUT
AGND
AOUT
max 500ohm
+
+
+
max 5 mA+
AGND
AOUT
max 500ohm
AGND
AOUT
Pwm output 1200 Hz Current output 0 to 20 mA Current output 0 to
20 mA Voltage output 0 to 10 VDC
Hint: Extension module communication fail can be configured in
GenConfig to No protection, Warning, Shutdown.
I-LBA For the connections with 12VDC power supply an I-LBA
module can be connected to controller power terminals in order to
allow the controller to continue operation during cranking if the
battery voltage dip occurs. Controllers which may be supplied from
I-LBA module:
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Controller IG-NT/
IG-EE IG-NTC/ IG-EEC
IS-BB IS-NT IG-CU IS-CU IL-CU/ IL-NT
ID-DCU
Connection applicable
YES YES YES NO YES NO YES YES
AV
Ri -
AVRi
+
OUT1
OUT2 AC
1AC
2
OCOM
LB 5
Hint: The I-LBA unit is intended to supply one controller unit
only at the same time. It is not recommended to use +PWR BOUT
outputs on thecontroller as a source for relays, as their
consumption would exhaust I-LBA capacitors very fast. It is also
not recommended to supply any kind of above controllers with LT
(Low Temperature) display because of the high current consumption
of the LT display. See also chapter Power supply fusing.
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Front panels
InteliGen NT controller InteliGen controller types IG-EE,
IG-EEC, IG-NT, IG-NTC InteliGen Remote Display IG-DISPLAY,
InteliVision 8 Available for applications SPI, SPTM, MINT, COX
InteliMains NT controller InteliMains controller types IM-NT
InteliMains Remote Display IG-DISPLAY, InteliVision 8 Available for
applications MCB, MGCB
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InteliSys NT controller InteliSys controller types IS-NT
InteliSys Remote Display IS-DISPLAY, InteliVisions Available for
applications SPI, SPTM, MINT, COX
InteliVision 8
InteliVision 8 is 8 color TFT display with powerful functions
(see manual ) InteliVision 8 can be mounted: 1. on rear side of
IS-NT-BB 2. it can be used as additional remote display for
IG-NT(C), IM-NT or IS-NT-BB. Technical parameters 8" color TFT
display, 800 600 pixels Operating temperature: -20 + 75C Front IP
65 / Rear IP 20 CAN bus interface; RS485 Plug and Play structure
following controller configuration Power supply: 8 -36 VDC
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IG-DISPLAY wiring
IS-D
ISP A1
COMR1B1
RS485Wire length: up to 1000 meters
IG-D
ISPL
AY
A1COMR1B1
POW
ER
8-36 VDC
0 VDC
POW
ER
0 VDC
RS2
32
MODEM / GSM
GenConfigInteliMonitor
BI: Alternative brightness
A1COMR1
B1
IG-NT IG- DISPLAY
IG-N
T
8-36 VDC
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IS-DISPLAY wiring
IS-N
T-B
B
IS-D
ISPL
AY
RS485Wire length: up to 1000 meters
IS-D
ISPL
AY
IS-D
ISP
A1COMR1
B1
IS-N
T-B
B
A1COMR1B1
POW
ER
POW
ER
0 VDC
POW
ER
8-36 VDC
0 VDCBI: Alternative brightness
A1COMR1
B1
IS-NT IS-DISPLAY
8-36 VDC
IS-NT-BB
IS-D
ISP A 1
COMR1B 1
IS-N
T-B
B
Wire length: up to 1000 meters
IS-D
ISPL
AY
IS-N
T-B
B
A1COMR1B1
POW
ER
RS485
8-36 VDC
0 VDC
POW
ER
0 VDC
USB
RS2
32U
SB
MODEM / GSM
GenConfigInteliMonitor
BI:Alternative brightness
A1COMR1
B1
IS-DISPLAY
8-36 VDC
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IS-NT- BB
IS-D
ISP A1
COMR1B1
IS- DISPLAY
IS-N
T-B
B
RS485Wire length: up to 1000 meters
POW
ER
0 VDC
USB
RS2
32U
SB
MODEM / GSM
GenConfigInteliMonitor
POW
ER
8-36 VDC
0 VDC
IS-D
ISPL
A Y
A1COMR1B1
IS-D
ISPL
AY
IS-D
ISPL
AY
BI:Alternative brightness
8-36 VDC
Hint: The state of BI Alternative brightness only influences the
particular display. IS-NT-BB unit doesnt include internal display.
For IG/IS-NT hardware options consult IGS-NT-x.y-Application
guide.pdf.
InteliVision 8 wiring
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IG-NT
IG / IV8displayAdr.2
RS232
PC PC Modem Modem
I-LB/ IG-IB/ InteliVison 8
Local address 1
InteliVison 8I-LB/ IG-IB/ InteliVison 8
Local address 2
InteliVison 8I-LB modem/ InteliVison 8
Modem address 1
InteliVison 8I-LB modem/ InteliVison 8
Modem address 2
InteliVison 8
IV 8
PC
Modbus terminal
Modem
RS485terminal
OR
OR
ORIntercontroller CAN 2
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IS-NT-BB
IS/IV8displayAdr.3
IS/IV8displayAdr.2
IS/IV8displayAdr.1
RS232
PC PC Modem Modem
I-LB/ IG-IB/ InteliVison 8
Local address 1
InteliVison 8I-LB/ IG-IB/ InteliVison 8
Local address 2
InteliVison 8I-LB modem/ InteliVison 8
Modem address 1
InteliVison 8I-LB modem/ InteliVison 8
Modem address 2
InteliVison 8
Intercontroller CAN 2
IV 8
PC
Modbus terminal
Modem
IV 8
PC
Modbus terminal
Modem
RS485terminal
IV 8 Modbus terminal PC Modem
RS485 convertor
RS232
PC
USB
OR
OR
OR
OR
OR
OROR
OR
OR
OR
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Recommended Wiring
IG-EE
Basic module for Electronic engines
120 Jumper
Back connectors
RS485 bias esistor jumpers
Side connectors
Side label
InteliGenNT, InteliSysNT, InteliMainsNTIGS-NT-2.4-Installation
Guide r3.PDr
BOOT jumper (with long holder)
Installation Guide r3, ComAp August 2010 34 F
-
Interface Function Terminals Note Generator voltage L1,L2,L3,
(N) 3x277 / 480 VAC (neutral not needed),
max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x277 / 480
VAC (neutral not needed),
max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5
Amps, max 10 A all time, 150 A for 2 sec Neutral/Mains current
LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec IG-AVRi
interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi
Power supply + , - 8 36 VDC D+ D plus Inputs and output Binary
inputs BI1 to BI6 Activation to minus power supply. Binary outputs
BO1 to BO6 Load is connected to plus power supply. Analog inputs
None Analog outputs None RPM None Communication interface RS232 (1)
D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision
8
RS232 (2) None RS485 (1) ** A1,B1,COMR1 IG-Display (Remote
display) or InteliVision 8 (remote
display) or for PC (via RS485 converter) = redirected RS232 (1)
see Basic settings: RS485(1)conv. For IG-Display or InteliVision 8,
the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) None USB None CAN1 L1,H1,COMC1 Extension modules:
IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4
InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems,
systems with separated Neutral or when galvanic separation between
generator or mains voltage and controller is required. ** When more
devices connected to RS485 bias resistor jumpers should be closed
only on one of them.
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-
IG-EEC
InteliGen Basic module for Electronic Engines - option C
US
B
Boot JUMPER (with long holder)
120 Jumper
RS485 bias resistor jumpers
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Interface Function Terminals Note Generator voltage L1,L2,L3,
(N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage
L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current
L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2
sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5
Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT,
AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36
VDC D+ D plus Inputs and outputs Binary inputs BI1 to BI6
Activation to minus power supply. Binary outputs BO1 to BO6 Load is
connected to plus power supply. Analog inputs None Analog outputs
None RPM None Communication interface RS232 (1) D SUB9 (male) PC:
InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus)
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem,
GSM modem
RS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or
InteliVision 8 (remote display) or for PC (via RS485 converter) =
redirected RS232 (1) see Basic settings: RS485(1)conv. For
IG-Display and InteliVision 8, the setpoint RS485 (1) conv has to
be set to DISABLED value.
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic
settings: RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM
modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor CAN1 L1,H1,COMC1 Extension
modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management) and monitoring (IG-IB, I-LB) or up to 4 InteliVision
8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems,
systems with separated Neutral or when galvanic separation between
generator or mains voltage and controller is required. ** When more
devices connected to RS485 bias resistor jumpers should be closed
only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3,
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IG-NT
InteliGen New Technology
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNT
InIGS-NT-2.4-Installation Guide r3.PDF
stallation Guide r3, ComAp August 2010 38
-
Interface Function Terminals Note Generator voltage L1,L2,L3,
(N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage
L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current
L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2
sec Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150
A for 2 sec IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM)
interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs
and outputs Binary inputs BI1 BI6
BI7 BI12 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensors Analog outputs
SG-OUT, SG-COM Speed governor output interface (10V / 5V
PWM; 500 3000Hz) RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to
4 kHz) Communication interface RS232 (1) D SUB9 (male) PC:
InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision
8
RS232 (2) None RS485 (1) ** A1,B1,COMR1 IG-Display (Remote
display) or InteliVision 8
(remote display) or for PC (via RS485 converter) = redirected
RS232 (1) see Basic settings: RS485(1)conv. For IG-Display and
InteliVision 8, the setpoint RS485 (1) conv has to be set to
DISABLED value.
RS485 (2) None CAN1 L1,H1,COMC1 Extension modules: IS-AIN,
IS-BIN,IGS-PTM,
IGL-RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4
InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems,
systems with separated Neutral or when galvanic separation between
generator or mains voltage and controller is required. ** When more
devices connected to RS485 bias resistor jumpers should be closed
only on one of them.
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IG-NTC
InteliGen New Technology Option C
US
B
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNT
InIGS-NT-2.4-Installation Guide r3.PDF
stallation Guide r3, ComAp August 2010 40
-
Interface Function Terminals Note Generator voltage L1,L2,L3,
(N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage
L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current
L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2
sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5
Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT,
AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36
VDC D+ D plus Inputs and outputs Binary inputs BI1 BI6
BI7 BI12 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensors Analog outputs
SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz) RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4
kHz) Communication interface RS232 (1) D SUB9 (male) PC:
InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision
8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem,
GSM modem or InteliVision 8
RS485 (1) ** non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter) = redirected RS232
(1) see Basic settings: RS485(1)conv. For IG-Display and
InteliVision 8, the setpoint RS485 (1) conv has to be set to
DISABLED value.
RS485 (2) ** isolated
A2,B2,COMR2 Redirected RS232 (2) - see Basic settings:
RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM modem or
InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig CAN1 L1,H1,COMC1
Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4
InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems,
systems with separated Neutral or when galvanic separation between
generator or mains voltage and controller is required. ** When more
devices connected to RS485 bias resistor jumpers should be closed
only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3,
ComAp August 2010 41 IGS-NT-2.4-Installation Guide r3.PDF
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IS-NT-BB
InteliSys New Technology Base Box
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNTIGS-NT-2.4-Installation
Guide r3.PDF
Installation Guide r3, ComAp August 2010 42
-
Interface Function Terminals Note Generator voltage L1,L2,L3,
(N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage
L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current
L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2
sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5
Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT,
AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36
VDC D+ D plus Inputs and outputs Binary inputs BI1 BI6
BI7 BI16 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO16
Load is connected to plus power supply.
Analog inputs AI1 AI4 Ohms, mA, Volts sensors Analog outputs
SG-OUT, SG-COM
AOUT+, AOUT-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz) Configurable analog output, mA, V.
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)
Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor,
GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision
8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem,
GSM modem or InteliVision 8
RS485 (1) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display),
up to 3 InteliVision 8 displays (remote display)
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic
settings: RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM
modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig CAN1 L1,H1,COMC1
Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management), monitoring (IG-IB, I-LB) and up to 4 InteliVision
8
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems,
systems with separated Neutral or when galvanic separation between
generator or mains voltage and controller is required. ** When more
devices connected to RS485 bias resistor jumpers should be closed
only on one of them.
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IM-NT
InteliMains New Technology
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Interface Function Terminals Note Mains voltage L1,L2,L3, (N)
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Bus voltage L1,L2,L3, (N)
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Mains current L1k,L1l,
L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Aux current IAk,IAl 0 5 Amps, max
10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Power supply + , - 8 36 VDC Inputs
and outputs Binary inputs BI1 BI6 Activation to minus power supply.
Binary outputs BO1 BO6 Load is connected to plus power supply.
Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor,
GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision
8
RS232(2) None RS485 (1) ** non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter) = redirected RS232
(1) see Basic settings: RS485(1)conv. For IG-Display and
InteliVision 8, the setpoint RS485 (1) conv has to be set to
DISABLED value.
RS485 (2) None USB None CAN1 L1,H1,COMC1 Extension modules:
IS-AIN8, IS-BIN16/8,IGS-PTM,
IGL-RA15, I-AOUT8 CAN2 L2,H2,CONC2 Intercontroller (Load&VAR
sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4
InteliVision 8 displays
Hint: ** When more devices connected to RS485 bias resistor
jumpers should be closed only on one of them.
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Recommended wiring IG-NT SPTM application
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Recommended wiring IG-NT SPI application
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Recommended wiring IG-NT MINT application
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IS-DISPLAY
Wiring
General Tightening torque, allowable wire size and type, for the
Field-Wiring Terminals:
For Mains(Bus) Voltage and Generator Voltage terminals Specified
tightening torque is 0,56Nm (5,0 In-lb) Use only diameter 2,0-0,5mm
(12-24AWG) conductor, rated for 90C minimum.
For other controller field wiring terminals Specified tightening
torque 0,79Nm (7,0 In-lb) Use only diameter 2,0-0,5mm (12-26AWG)
conductor, rated for 75C minimum.
Use copper conductors only.
To ensure proper function: Use grounding terminals. Cables for
binary inputs and analogue inputs must not be placed along power
cables. Analog and binary inputs should use shielded cables,
especially when length exceeds 3m.
Power supply To ensure proper function:
Use power supply cable min. 2,5mm2 Use fuse 1 amps for IG-EE,
IG-EEC, IG-NT, IG-NTC
2 amps for IS-NT Maximal continuous DC power supply voltage is
36VDC. See chapter Technical data. Hint: Switchboard lightning
strikes protection according standard regulation is expected !!!
The maximum allowable current through the controller negative
terminal is 3 to 8A (depends on controller type and binary output
load).
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Power supply fusing A (2) respectively (1) amp fuse should be
connected in-line with the power to the controller and modules,
these items should never bee connected directly to the starting
battery. Take care for proper controller, extension units and
relays power supply fusing. Fuse value and type depends on number
of connected devices and wire length. Recommended fuse (not fast)
types:
Controller or unit Fuse Controller T1A orT2A IS-AIN8 T2A
IS-BIN16/8 T1A
For more extension units use separate fusing according to the
table above. Controller power supply should never be connected to
starter terminals. For the connections with 12VDC power supply an
I-LBA module can be connected to controller power terminals in
order to allow the controller to continue operation during cranking
if the battery voltage dip occurs. In this case, it is not
recommended to use +PWR BOUT outputs on the controller as a source
for relays, as their consumption would exhaust I-LBA capacitors
very fast.
+
-
12VDC+-
controllerT2A
Battery
Relays
I-LBA
+
-
+
-
Grounding To ensure proper function: The shortest possible piece
of wire should be used for controller grounding. Use cable min.
2,5mm2 Brass M4x10 screw with star washer securing ring type
grounding terminal shall be used.
Magnetic pick-up To ensure proper function: Use a shielded
cable
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Take care to interference signal when one common speed pick-up
is used for both Speed governor and Controller. When some problems
occur:
- check grounding connection from pick-up to controllers,
disconnect ground connection to one of them.
- galvanically separate Controller RPM input using ComAp
separation transformer RPM-ISO (1:1). - use separate pick-up for
Speed governor and Controller.
Controller indicates "Sd Underspeed" + "Pickup fault" after
engine start when the pickup signal is good for start and low speed
but too strong for higher speed (loss of signal due to RPM input
saturation). Increase gap between pickup and engine flywheel or
change pickup type. Hint: If RPM is measured from the generator
voltage (Gear teeth = 0), controller can detect RPM on no running
gen-set when:
Controller generator voltage terminals are opened (e.g. due to
opening of fuse switch) Non zero RPM causes controller Not ready
state and engine start is blocked.
GENERATORL1L2L3
N
L1L2L3
N
MAINSVOLTAGE
GENERATORVOLTAGE
L1 L2 L3 L3L2L1N
MCB GCBMAINS
LOAD
N
Active NPN pick-up sensor recommended connection
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Voltage measurement Four-wire generator and mains or bus
Four-wire generator and three wire mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2L3
N
3
Three-wire generator and mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2L3
3
Hint: No separation transformers for three wires voltage
connection (without N) are needed. Switchboard flash protection
according standard regulation is expected!
0V
L1 L2 L3
0V 100V
100V
Principle of two transformers measuring - typical wiring for
high voltage application spare of one transformer.
Voltage measurement separation For optional separation of
Mains/bus and generator voltage from the controller (e.g. on ships)
use IG-MTU.
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IG MTU Connect one or two IG-MTU units to separate generator and
Mains/bus voltage from controller. Three wire mains Three wire
mains and three wire genset or electric
separation
T1 T3T2
L1
L3L2
L3
GENERATORL1 MAINS / BUSL2
400V
400V
400V
0V0V 0
V0V 0V
0V400V
400V
400V
L1 L3
MAINS / BUS VOLTAGE
L2 L1 L2 L3
GENERATORVOLTAGE
N
IG-MTU
N
N
Ix-NT
T1 T3T2 T1 T3T2
L1
L3L2
L3
GENERATORL1
MAINS / BUS
L2
400V
400V
400V
L1 L3
MAINS / BUSVOLTAGE
L2
Ix- NT
L1 L2 L3
GENERATOR
VOLTAGE
N
IG- MTUIG- MTU
0 V 0 V
0 V
400V
400V
400V
0 V
0 V
0 V
400V
400V
400V
0 V
0 V
0 V
400V
400V
400V
0 V
0 V
0 V
N
Current measurement To ensure proper function: Use cables of 2,5
mm2 Use 5A transformers Connect CT according to following
drawings
L1L2L3
N
G
I1k I1l
K Lk l
I2k I2l
K Lk l
I3k I3l
K Lk l
Standard three CT connection
L1L2L3
G
I1k I1l
K Lk l
I2k I2l
K Lk l
I3k I3l
Two CT connection Typical wiring for middle-high voltage
application spare of one transformer.
Mains power and PF measuring
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G
GENERATOR
I3k I3l
L1L2L3
N
K Lk l
I1k I1l
K Lk l
I2k I2l
K Lk l
MAINS
Inl Ink
L Kl k
Earth fault protection Earth fault current protection is active
only when Process control: IE measurement = ANALOG INPUT or NONE.
Connect separate current transformer to gen-set neutral. Adjust
EarthFltCurrCT in Basic settings and EarthFaultCurr and EthFltCurr
del limits in Generator protection group.
G
I1k I1l I3k I3lI2k I2l
K Lk l
L1L2L3
N
Ink Inl
K Lk l K L
k l
L K
l k
The simplest arrangement covers all zones from the generator
windings to the final circuits in the load network.
GL1L2L3
N
Ink Inl
k lk lk lk l
This arrangement covers earth faults in the load network
only.
GL1L2L3
N
Ink Inl
L K
l k
k lk lk lk l
K L
This arrangement necessary for restricted earth fault
protection. The location of the neutral earthing point in relation
to the protection current transformers in the neutral conductor
determines whether four or five current transformers are
employed.
GL1L2L3
N
Ink Inl
k lk lk lk l
This arrangement necessary for restricted earth fault
protection. The location of the neutral earthing point in relation
to the protection current transformers in the neutral conductor
determines whether four or five current transformers are
employed.
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Single phase applications There is no special archive file or
software for single phase applications. Use standard archive.
Recommended wiring Generator (Mains) single phase voltage has to
be connected to all three voltage terminals L1, L2, L3. Generator
current has to be connected to L1k, L1l terminals only. Adjust
setpoint Gener protect:Gen I unbal to 200%. For single phase
measurement of Mains import/export power connect L3 current
transformer to Ink and Inl terminals of the controller. Measured
power is internally multiplied by 3. Adjust correctly setpoints
Basic settings:Im3/ErFlCurCTp and Im3/ErFlCurCTs.
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N L1 N L1
L1 MainsL3
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Controller Binary inputs and outputs
Binary output via I-RB16
Wiring example 1
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Wiring example 2
Wiring example 3
Hint: If +PWR BOUT are used, the controller consumption is
increased by all relays connected. Therefore, an I-LBA module
cannot be used. Use maximum 2,5A fuses. Wiring of I/O is the same
for IM-NT It is recommended to separate inputs by diodes when two
or more binary inputs are connected in parallel to avoid wrong
input activation when one controller is switched off.
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IG/IS-NTBIBI
IG/IS-NT
Binary inputs on IS-BIN16/8 There are two groups of eight Binary
inputs BI1 to BI8 and BI9 to BI16. Each group has a separate Common
terminal COM1 and COM2. The Common terminal can be connected to
positive or negative pole see following drawing. Binary inputs are
galvanically separated from IS-BIN16/8 power supply. A Binary
inputs Common terminal is connected to positive supply terminal,
Binary inputs contacts are closed to negative supply terminals.
Binary inputs common terminal is connected to negative supply
terminal, Binary inputs contacts are closed to positive supply
terminals.
Input voltage range for opened contact is from 8 VDC to Power
supply VDC. Input voltage range for closed contact is from 0 to 2
VDC. Voltage level is defined between Binary input and Binary input
COM terminal and does not depend on positive or negative
connection. Impulse inputs do not work with IGS-NT controller.
Binary outputs on IS-BIN16/8 IS-BIN16/8 binary outputs are
galvanically separated from IS-BIN16/8 power supply. It is
necessary to connect plus 24 VDC (power supply ) to IS-BIN16/8
terminal according to following drawing. The maximum load values
are 0.5 A / 36V for one output.
Binary output protections Controller inputs and outputs
terminals are protected against transient disturbance. Protection
capability is limited.
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Never use DC relays without protection diodes. Use protection
diodes at all relays in the switchboard even if they are not
connected directly to controller Binary outputs.
Example of controller protection
Dongle installation Dongle for load sharing, power management
and additional PLC functions should be installed from the rear side
of the controller under the rubber plug. The dongle label should
remain visible as shown on the picture.
IS-NT Jumpers Controller hardware jumpers: Function Jumper
options Software configuration Analog inputs Current
Voltage Resistance
Required
Speed governor output 10VDC voltage output (use SpdGovPWM rate =
1200 Hz) 10VDC voltage output via 10 k resistor (use SpdGovPWM rate
= 1200 Hz) PWM 500 3000Hz (SpdGovPWM rate setpoint)
Not needed
Analog output 0 to 20 mA Not needed
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0 to 10 VDC CAN or RS485 terminating resistors
Closed jumper connects 120 resistor to CAN1, CAN2, RS485-1,
RS485-2
Not needed
Analog input jumpers
Current range: 0 to 25 mA (max) Voltage range: 0 to 5 VDC (max)
Resistive range: 0 to 2400
Speed governor output jumper
SG COMSG OUT
PWM
SG COMSG OUT
VoutR
SG COMSG OUTVout
Pulse Width Modulation 1200 Hz / 5V / 10mA max V-outR range: 10
VDC via 10 k V-out range: 10 VDC
SG COM is internally connected to controller 0VDC power
supply.
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