IFS4000 - AQUAFLUX

Electromagneticflowmeters• Primary heads

AQUAFLUXIFS 4000 FIFM 4010 KIFM 4020 KIFM 4080 KIFM 4090 KIFM 4021 KIFM 4300 K

Installationinstructions

IFM 4080 K/4090 K/4021 K

1

Contents

System description 1Product liability and warranty 1Standards and approvals 1Items included with supply 2Handling 2

1 Important information for installation: PLEASE NOTE 3-4

2 Suggestions for installation 4

3 Instrument nameplate 5

4 Flowmeter versions 5

5 Installation in the pipeline 6

6 Torques 7

7 Grounding 8

8 Replacement of separate primary head 9

9 Technical data 9-10

10 Dimensions and weights 11-12

11 Limits 13

12 Booster Amplifier 14-15

Printed form to accompany flowmeters returned to Krohne Marshall 16

System description

IFS 4000/AQUAFLUX electromagnetic flowmeters are precision measuring instrumentsdesigned for the linear flow measurement of process liquids.

The process liquids must be electrically conductive: > 05 µS/cm> 20 µS/cm for demineralized cold water

The full-scale range Q100% can be set as a function of the meter size:

IFS 4000 F: DN10--2000/ 3/8”--80” Q100% = 0.1--305 000 m3/hr = 0.02--1 400 000 US GPMThis is equivalent to a flow velocity of 0.3--12 m/s, or 1--40 ft/s.

Product liability and warranty

IFS 4000/AQUAFLUX electromagnetic flowmeters are designed solely for measuring the volumetricflowrate of electrically conductive, liquid process products.

Special codes and regulations apply to their use in hazardous locations, and these are referred toin the special “Ex” installation and operating instructions (supplied only with hazardous dutyequipment).

Responsibility as to suitability and intended use of these electromagnetic flowmeters rests solelywith the operator.

Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.

In addition, the “General conditions of sale” forming the basis of the purchase contract are applicable.

If the IFS 4000/AQUAFLUX flowmeters need to be returned to Krohne Marshall, please note theinformation given on the last-but-one page of this manual. Krohne Marshall regret that they cannotrepair or check your flowmeter(s) unless accompanied by the completed form sheet.

Standards and approvals

Please refer to the installation and operating instructions for the signal converter.

2

Items included with supply

IFM (Series)/Aquaflux (Series) compactflowmeters

• Compact flowmeter in the size as ordered

• Certificate of calibration data

• Grounding rings (optional), if ordered

• Installation instructions

• Installation and operating instructions for thesignal converter

Handling

Do not lift the flowmeter by the signal converter Do not set the flowmeter down on thehousing or the terminal box. signal converter housing or the terminalbox.

IFS 4000 F/AQUAFLUXprimary heads

• Primary head in the size as ordered

• Certificate of calibration data

• Grounding rings forDN10--DN300DN350--DN2000 against specific order

• Installation instructions

Fitting accessories (stud bolts, nuts, gaskets, etc.) are not supplied with the flowmeter,to be provided by the customer!

3

1 Important information for installation: PLEASE NOTE!

• Use only solventless detergents to clean the signal converter housing (polycarbonate).

• Temperatures

Refer to Section 11 “Limits” for operating pressure and vacuum load based on flangestandards and type of tube liner.

Ambient temperature Process temperature

Compact systems -25 to +60°C (-13 to +140°F) -25 to � +60°C (-13 to � +140°F)

-25 to +40°C (-13 to +104°F) -25 to � +60°C (-13 to � +140°F)

IFS 4000 F/AQUAFLUX

-25 to +60°C (-13 to +140°F) -25 to > +60°C (-13 to > +140°F)

In storage -25 to +60°C (-13 to +140°F) with liners made ofTeflon® -PFA, Teflon® -PTFE, Hard rubber and Polyurethane

-20 to +60°C (-04 to +140°F), kept immobile,with Neoprene liner

Transport -25 to +60°C (-13 to +140°F), with liners made of

Teflon® -PFA, Teflon® -PTFE, Hard rubber and Polyurethane

-5 to +50°C (-04 to +140°F),with Neoprene liner

Teflon® is a registered trademark of Du Pont.

• Location and position as required,but electrode axis X – • – • – • – Xmust be approximately horizontal in ahorizontal pipe run.

Y terminal box or converter housing

• Measuring tube must be completely filled at all times.

• Direction of flow is arbitrary. Arrow on flowmeter can normally be ignored. For exceptions,refer to Section “Factory settings” in the installation and operating instructions for the signalconverter.

• Stud bolts and nuts: to fit, make sure there is sufficient room next to the pipe flanges.

• Vibration: support the pipeline on both sides of the compact flowmeter. Level of vibrationin conformity with IEC 068-2-34: below 2.2g for compact flowmeters in the frequency rangeof 20-50 Hz with the IFC 010 K/IFC 020 K and 20-150 Hz with the IFC 090 K, IFC 021

• Do not expose to direct sunlight,fit a sunshade if necessary, not included with flowmeter, to be provided by customer.

• Large meter sizes (� DN200/� 8”): use adapter pipes to allow axial shifting of thecounterflanges and to facilitate installation.

4

• Strong electromagnetic fields, avoid in vicinity of flowmeter

• Straight inlet run minimum of 5 x DN and outlet run minimum of 2 x DN,(DN = meter size), measured from the electrode axis.

• Vortex and corkscrew flow: increase length of inlet and outlet runs or install flow conditioners.

• Mixing different process liquids: install flowmeter upstream of mixing point or at an adequatedistance downstream (minimum of 30 x DN), otherwise display may be unsteady.

• Plastic pipes and internally coated metal pipelines: grounding rings required, see Section 7“Grounding”.

• Insulated pipeline: do not insulate flowmeter

• Zero setting not necessary. To check, it should be possible to set “zero” flow velocity in thecompletely filled measuring tube. Shut-off valves should, therefore, be provided either down-stream of the flowmeter or upstream and downstream of the flowmeter.

2 Suggestions for installation

To avoid measuring errors due to gas/air inclusion or due to pipe running empty, please observethe following:

Highest point of pipe run(Air bubbles collect in measuringtube - faulty measurements!)

Downpipe over 5 m (16 ft) lengthInstall air valve X downstream offlowmeter.

Preferredlocations

Downpipe“Zero” flowvelocity.Line drained.Faultymeasurements!

Horizontal pipe runInstall in slightly ascending pipe section. If notpossible, assure adequate velocity to prevent air,gas or vapour from collecting inupper part of flow tube.

Open feed or dischargeInstall meter in low section of pipe.

open discharge

Long pipelineAlways install control and shut-off valvesdownstream of flowmeter.

PumpsNever install flowmeter on pump suction side.

5

3 Instrument nameplate

IFS 4000 AQUAFLUXseparate primary head

4 Flowmeter versions

IFS 4000 F Separate primary head (F), electrically connected to the signal converter bysignal and field current cables.

Versions for hazardous locations

IFS 4000 F and Aquaflux approved as electrical equipment to the harmonized Indian Standards.

Test certificate, certificate of conformity and wiring instructions for these devices are attached tothe “Ex” installation instructions, provided only with hazardous duty equipment.

Liner materialsNE NeoprenePFA Teflon® -PFAPU PolyurethaneT Teflon® -PTFEHR Hard rubber

Electrode materialsHC Hastelloy C4IN IncoloyM4 Monel 400NI NickelPT PlatinumTA TantalumTI TitaniumSS Stainless steel SS-316


Instrument nameplate for compact flowmeterssee installation and operating instructions for the signal converter.

6

5 Installation in the pipeline

• Installation material not included, to be provided by the customer (stud bolts, nuts, gaskets, etc.)

• Pipe flanges and operating pressure: refer to tables on “Limits” in Section 11.

• Distance between pipe flanges see fitting dimension “a”, in Section 10 “Dimensions andweights”.

• High-temperature pipelines

Where process temperatures exceed 100°C/212°F, provide for facilities to compensate forlongitudinal expansion on heat-up of the pipeline.For short pipelines use resilient gaskets and for long pipelines install flexible pipe elements(e.g. elbows).

• Position of flangesInstall flowmeter in line with the pipeaxis. Pipe flange faces must beparallel to each other,max. permissible deviation:Lmax - Lmin � 0.5 mm

� 0.02”

• Neoprene linersProcess temperatures below -5°C (+23°F) are only permissible if the pipeline is supportedon both sides of the flowmeter and provided there is only slight vibration and no waterhammer in the pipe.

• Teflon® -PTFE linersInstall at the lowest point of the pipe run to avoid an excessive vacuum condition at themeter. Do not remove or damage liner, which is formed around the flange edges.

• PoIyurethane liner, thickness > 12 mm/ > 0.50”The nominal diameter of the pipe flanges must be greater than the nominal diameter of themeasuring tube, see tables in Section 10 “Dimensions and weights”.

• GasketsUse gaskets suitable for the application and appropriate to the liner, not included with theflowmeter, to be provided by the customer.

• Grounding rings/protective rings (option)On plastic pipes and internally coated metal pipelines, grounding rings must form theconductive connection with the fluid. Refer to Section 7 “Grounding”.

Grounding ring no. 1 Grounding ring, protective ring no. 2 Grounding ring, protective ring no. 33 mm/0.12” thick for flowmeters with Teflon® -PTFE with cylindrical neck, to protect the liner

liner, solidly fitted to the flanges, particularly at the inlet edge against3 mm/0.12” thick abrasive products, 3 mm/0.12” thick.

Length: 30 mm/1.18”, for � DN300, � 12“100 mm/3.94”, for � DN350, � 14“


7

6 Torques

• Tighten stud bolts uniformly in diagonally opposite sequence, see table for number and type.

• Polyurethane liner, thickness > 6 mmThe max. torque refers to the nominal diameter of the pipe flanges and not to the nominaldiameter of the measuring tube.

• Column ATorques for Teflon® -PFA and Teflon® -PTFE liners.

• Column BTorques for liners made ofNeoprene, Polyurethane, Hard rubber

• 10 Nm ~ 1.0 kpm ~ 7.23 ft x lbf

Meter Pressure Bolts Max. torquesize rating Nm (ft x lbf)

DN PNmm A B

10 40 4 x M 12 07. 6 4.6

15 40 4 x M 12 9.3 05.7

20 40 4 x M 12 16 19.6

25 40 4 x M 16 22 11

32 40 4 x M 16 37 19

40 40 4 x M 16 43 25

50 40 8 x M 16 55 31

65 16 8 x M 16 51 42

65 40 8 x M 16 38 21

80 25 8 x M 16 47 25

100 16 8 x M 16 39 30

125 16 8 x M 16 53 40

150 16 8 x M 20 68 47

200 10 8 x M 20 84 68

200 16 12 x M 20 68 45

250 10 12 x M 20 78 65

250 16 12 x M 24 116 178

300 10 12 x M 20 88 076

300 16 12 x M 24 144 105

350 10 16 x M 20 97 75

400 10 16 x M 24 139 104

450 10 20 x M 24 127 193

500 10 20 x M 24 149 107

600 10 20 x M 27 205 138

700 10 20 x M 27 238 163

800 10 24 x M 30 328 219

900 10 28 x M 30 – 205

1000 10 28 x M 35 – 261

Meter Body Bolts Max. torquesize Pressure for ANSI Nm (ft x lbf)

DN rating class 150 A Binch lb flanges

3/8 580 4 x 1/2” 3.5 (2.5) 3.6 (2.6)

1/2 580 4 x 1/2” 3.5 (2.5) 3.6 (2.6)

3/4 580 4 x 1/2” 4.8 (3.5) 4.8 (3.5)

1 580 4 x 1/2” 6.7 (4.8) 4.4 (3.2)

11/2 580 4 x 1/2” 13 (9.4) 12 (8.7)

2 580 4 x 5/8” 24 (17.4) 23 (16.6)

3 360 4 x 5/8” 43 (31.1) 39 (28.2)

4 230 8 x 5/8” 34 (24.6) 31 (22.4)

6 230 8 x 3/4” 61 (44.1) 51 (36.9)

8 145 8 x 3/4” 86 (62.2) 69 (49.9)

10 145 12 x 7/8” 97 (70.2) 79 (57.1)

12 145 12 x 7/8” 119 (86.1) 104 (75.2)

14 145 12 x 1” 133 (96.2) 93 (76.2)

16 145 16 x 1” 130 (94.0) 91 (65.8)

18 145 16 x 11/8” 199 (143.9) 143 (103.4)

20 145 20 x 11/8” 182 (131.6) 127 (91.8)

24 145 20 x 11/4” 265 (191.6) 180 (130.1)

28 145 28 x 11/4” 242 (175.0) 161 (116.4)

32 145 28 x 11/2” 380 (274.7) 259 (187.3)

36 145 32 x 11/2” – 269 (194.5)

40 145 36 x 11/2” – 269 (194.5)

Teflon® is registered trademark of Du Pont.

Note: Process pressure must not exceed theANSI flange rating.Refer to ANSI Standard B 16.5.

8

7 Grounding

• All the flowmeters must be properly grounded to avoid personnel shock hazard.

• The ground conductor should not transmit any interference voltages, therefore, do not groundany other electrical devices together with this conductor.

IFS 4000 F separate primary heads with terminal box

• An FE functional ground must always be connected.

• Signal converter field power supply > 125 mA/ 60 V:IFS 4000 F primary head: because of the higher field current from the signal converter, a PEprotective conductor must be connected to the primary head, see grounding diagrams below.

IFM 4300K, IFM 4010 K, IFM 4020 K, IFM 4080 K and IFM 4021 compact systems

Supply power > 50 V AC• Grounding is via the PE protective ground conductor incorporated in the power supply

cable, see also Section “Connection to power” in the installation and operating instructions forthe signal converter.

• EXCEPTION: Do not connect the PE protective ground conductor in the terminal box ife.g. compact units are operated in the proximity of electric furnaces, electrolysis plants, etc.,and large potential differences occur in the pipeline system. An FE functional ground mustsimultaneously take over the function of the protective conductor (combined protective/functionalground). Refer to the appropriate national codes for specific requirements for this type ofinstallation, which may require the addition of a ground fault detection circuit interrupter.

Grounding diagrams

Metal pipelines, Metal pipelines,not internally coated with or without internal coating,

and plastic pipelinesgrounding without grounding rings grounding with grounding rings

D1, D2, D3 Gaskets, not included with the supply, to be provided by the customer.E Grounding rings (option)F Flowmeter flangesFE Functional ground, wire �4 mm2 Cu (10 AWG), not included with flowmeter, to be provided

by the customerPE Protective conductor required if the IFS 4000 F is operated with a signal converter that supplies

a field current of >125 mA/ >60 VWire �4 mm2 Cu (10 AWG), not included with the flowmeter, to be provided by the customer.

R PipelineRF Pipe flangesV1, V2 Interconnecting wires, included with the flowmeterY Terminal box or signal converter

9

8 Replacement of the separate primary head

Switch-off the power source before commencing work!

1. Note down the terminal assignment before dismantling the “old” primary head.

2. Install the new primary head as described in the installation instructions.

3. Make the electrical connection at the signal converter as described in the installation andoperating instructions for the signal converter.

4. Specific calibration data are defined during factory calibration for each primary head, which areindicated on the instrument nameplate.

This includes the primary constant GK and the magnetic field frequency. These data need to bereset in the signal converter.

5. If the size of primary head is also different from the old one, the full-scale range Q100% and themeter size will need to be reset.

6. After resetting the signal converter, carry out a zero point check.

7. If necessary, reset the internal electronic totalizer of the signal converter.

9 Technical data

Meter sizesIFS 4000 F DN10 -- 500 and 3/8” -- 20”Aquaflux DN50 -- 2000 and 2” -- 80”

Pipe flanges

to DIN 2501 (=BS 4504) DN10-50 and DN80/PN40DN65 and DN100--150/PN16DN200-1000/PN10DN1100-2000/PN6DN2200-3000/PN2.5

BS 3293/10 Bar DN700-1200

to ANSI B 16.5 3/8”-24”/Class 150 lb/RF

to AWWA 14”-120”/Class B or D/FF

Electrical conductivity � 05 µS/cm,� 20 µS/cm for demineralized cold water

Temperatures Ambient temperature Process temperature

Compact systems -25 to +60°C -25 to � +160°C

-13 to +140°F -13 to � +140°F

-25 to +40°C -25 to +140°C*-13 to +104°F -13 to +284°F*

IFS 4000 F -25 to +60°C -25 to +180°C*-13 to +140°F -13 to +356°F*

*dependent on liner, flange standard, etc.

Max. allowable operating data Process temperature, operating pressure andvacuum load for the liner, refer to Section 11 “Limits”

10

Insulation class of field coils

IFM 4300 K, IFM 4010 K, IFM 4020 K, IFM 4080 K, IFM 4090K, IFM 4021K

DN10-300/3/8” - 6” H- � 140°C/ � 284°F process temperatureDN350-1000/ 14” - 40” E- � 120°C/ � 248°F process temperature,

(option H/ � 140°C/ � 284°F)

IFS 4000 F

DN10-300/3/8” - 6” H- �180°C/ � 356°F process temperatureDN 350-1000/ 14” - 40” E- � 120°C/ � 248°F process temperature,

(option H/ � 180°C / � 356°F)

Electrode design

DN10-2000/3/8” - 80” flat elliptical electrodes, solidly fitted,surface-polished

Protection category (EN 60 529/IEC 529) IS

Standard IP 67Option IP 68

Grounding rings available

Materials

Measuring tube stainless steel 1.4301 (or higher materials number),equivalent to SS 304

Liner

Standard DN10-600/3/8”-24” Teflon® -PTFEDN40-2000/11/2”-80” Hard Rubber

Option DN25-150/1”-6” Teflon® -PFA (reinforced with stainless steel mesh)DN40-1000/11/2”-40” PolyurethaneDN40-2000/11/2”-80” Neoprene�DN200/ �8” others on request

Electrodes

Standard Hastelloy C4/ SS316 for AquafluxOption Stainless Steel or SS 316, Titanium,

Tantalum, Platinum-Iridium, others on requestConnecting flanges*DIN: DN10-50, DN80 (3/8” - 2”, 3”) Steel 1.0402 (C 22) or AISI C 1020DN65, �DN100 (�4”) Steel 1.0501 (RST 37.2) or AISI C 1035ANSI Steel ASTM A 105 NBS 3293 Steel ASTM A 105 NHousing*DN10-40/ 3/8”-11 /2” SS - Casting� DN50/�2” sheet steel (SS)Terminal box*(IFS 4000 only) die-cast aluminiumGrounding rings (option) Stainless Steel 1.4571 or SS 316 Ti

* with polyurethane coating


11

10 Dimensions and weights

PLEASE NOTEThe total dimension for the height is obtained from dimension b (see table) plus the height of the terminalbox or the signal converter, see drawings. The total weight is made up of the weight of the signal converter(see table) plus the weight of the terminal box or signal converter, see below.

Terminal box IFC 010 K and IFC 020 K IFC 090 K/ 021Ksignal converters signal converter

Weight approx. Weight approx. Weight approx.0.5 kg (1.1 lb) 1.6 kg (3.6 lb) 2.3 kg (5.1 lb)

Flange connections to...

DIN 2501 DN 10-300 PN 40, 16, 10

(= BS 4504) DN 350-1000 PN 10

�DN 1200 PN 6, 2.5

ANSI B 16.5 3/8”-24” 150 lb/RF

BS 3293 DN700-1200 �300 lb/RF

AWWA �14” Class B, D/FF

Size A D E C+/-(5mm/0.2”) C+/-(5mm/0.2”) approx wt. (DIN) approx wt. ANSI)

DIN/ANSI mm inch mm inch mm inch mm inch mm inch kg lbs kg lbs

10/ 3/8" 200 7.87 66 2.60 104 4.094 260 10.24 260 10.2 412 26.46 12 26.4615/ 1/2" 200 7.87 66 2.60 104 4.094 260 10.24 260 10.24 12 26.46 12 26.4620/ 3/4" 200 7.87 66 2.60 104 4.094 260 10.24 260 10.24 12 26.46 12 26.4625/1" 200 7.87 90 3.54 109 4.291 282 11.10 282 11.10 13 28.66 14 30.8632/1 1/4" 200 7.87 90 3.54 109 4.291 282 11.10 282 11.10 14 30.86 — —40/1 1/2" 200 7.87 88 3.46 199 7.835 328 12.91 328 12.91 14 30.86 15 33.0750/2" 200 7.87 99 3.90 135 5.31 344 13.54 338 13.31 14 30.86 14 30.8665/2 1/2" 200 7.87 99 3.90 161 6.34 367 14.45 363 14.29 16 35.27 — —80/3" 200 7.87 99 3.90 161 6.34 375 14.76 370 14.57 18 39.68 19 41.89100/4" 250 9.84 131 5.16 208 8.19 408 16.06 412 16.22 21 46.30 24 52.91125/5" 250 9.84 131 5.16 241 9.49 430 16.93 442 17.40 25 55.12 — —150/6" 300 11.81 143 5.63 241 9.49 457 17.99 454 17.87 28 61.73 32 70.55200/8" 350 13.78 187 7.36 292 11.50 510 20.08 511 20.12 40 88.18 48 105.82250/10" 400 15.75 215 8.46 332 13.07 557 21.93 563 22.17 54 119.05 70 154.32300/12" 500 19.69 245 9.65 382 15.04 607 23.90 626 24.65 64 141.10 100 220.46350/14" 500 19.69 310 12.20 430 16.93 662 26.06 676 26.61 84 185.19 135 297.62400/16" 600 23.62 390 15.35 487 19.17 720 28.35 736 28.98 104 229.28 171 376.99450/18" 600 23.62 390 15.35 537 21.14 780 30.71 — — 118 260.15 — —500/20" 600 23.62 394 15.51 590 23.23 824 32.44 — — 134 295.42 — —600/24" 600 23.62 394 15.51 699 27.52 933 36.73 — — 170 374.79 — —700/28" 700 27.56 454 17.87 814 32.05 1048 41.26 — — 251 553.36 — —800/32" 800 31.50 535 21.06 924 36.38 1163 45.79 — — 334 736.34 — —900/36" 900 35.43 624 24.57 1028 40.47 1265 49.80 — — 431 950.19 — —1000/40" 1000 39.37 694 27.32 1134 44.65 1376 54.17 — — 513 1130.97 — —1200/48" 1200 47.24 855 33.66 1342 52.83 1593 62.72 — — — — — —1400/56" 1400 55.12 1034 40.71 1523 59.96 1793 70.59 — — — — — —1600/64" 1600 62.99 1234 48.58 1723 67.83 2013 79.25 — — — — — —1800/72" 1800 70.87 1394 54.88 1923 75.71 2213 87.13 — — — — — —2000/80" 2000 78.74 1594 62.76 2166 85.28 2440 96.06 — — — — — —

12

3/8”

13

11 Limits

PLEASE NOTE!

• The limits specified in the table for process temperature and operating pressure make allowancefor the tube liner and the flange standard. Refer also to footnotes 1) to 4).

• Refer to certificates of conformity for max. allowable operating data for hazardous-duty versions,provided only with hazardous-duty equipment.

• Abbreviations used: DIN = DIN 2501 (= BS 4504)ANSI = ANSI B 16.5AWWA = AWWAAPI = API 6 BXBS = BS 3293/10 Bar

Limits for Teflon® -PFA, Teflon® -PTFE and Tefzel

Limits for soft rubber, Polyurethane and Neoprene

Flange Max. operating pressure in bar (psig) at a process temperature of...

Standard Meter size/ Pressure/ Hard rubber Neoprene PolyurethaneNom. dia. rating/Class < 40 °C (< 105 °F) < 60 °C (< 140 °F) < 70 °C (< 158 °F)

DIN DN 200-1000 PN 10 10 (150) 10 (150) 10 (150)PN 16-1500 16-64 (150-920) 3) 16-100 (150-1450) 3) 16-1500 (150-20000) 3)

DN 1100 DN 2.5-6 2.5-6 (37-90) 3) 2.5-6 (37-90) 3) 2.5-6 (37-90) 3)ANSI 8”-40” 150 lb < 19.6 (< 284) 4) < 19.0 (< 275) 4) < 18.7 (< 271) 4)

300 lb < 50.8 (< 737) 4) < 49.2 (< 714) 4) < 48.4 (< 702) 4)600 lb < 64.0 (< 920) < 100.0 (< 1450) < 100.0 (< 1450)

AWWA >14” B 6 (90) 6 (90) 6 (90)D 10 (150) 10 (150) 10 (150)

BS 3293 DN700-1200 20000 psig – – < 1500 (< 20000)

3) dependent on flange pressure rating4) dependent on process temperature

Liner Flange Max. operating pressure in bar (psig) at a process temperature of...

Stan- Nominal diameter Pressure �� 40°C � 60°C � 70°C � 90°C � 100°C � 120°C � 140°C � 180°Cdard rating/ (� 105°F) (� 140°F) (� 158°F) (� 195°F) (� 210°F) (� 250°F) (� 285°F) (� 355°F)

Class 1) 1) 2) 1) 2)

PFA DIN DN25-50, DN80 PN40 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580)DN65, DN 100-150 PN16 16 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230)

ANSI 1”-6” 150 lb 19.6 (284) 19.0 (275) 18.7 (271) 18.1 (262) 17.7 (256) 17.0 (246) 16.2 (235) 14.7 (213)

PTFE DIN DN10-20 PN40 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) on requestDN200-600 PN10 10 (150) 10 (150) 10 (150) 10 (150) 10 (150) 10 (150) 10 (150) 10 (150)

PN16 16.0 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230) 16 (230)ANSI 3/8”-3/4”, 8”-24” 150 lb 19.6 (284) 19.0 (275) 18.7 (271) 18.1 (262) 17.7 (256) 17.0 (246) 16.2 (235) 14.7 (213)

300 lb 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) 40 (580) on request

1) With insulation class E of the field coils, the maximum process temperature allowable is 120°C (250°F).2) Max. process temperature 140°C (285°F) for the IFM 4010 K, IFM 4020 K and IFM 4080 K compact flowmeters.

Ambient temperature max. 40°C (105°F).

Liner Meter size/Nom. dia. Min. operating pressure in mbar abs. (psia) at a process temperature of...

DN inch < 40 °C < 60 °C < 70 °C < 90 °C < 100 °C < 120 °C < 140 °C < 180 °Cmm (< 105 °F) (< 140 °F) (< 158 °F) (< 195 °F) (< 210 °F) (< 250 °F) (< 285 °F) (< 355 °F)

PFA DN 25- 150 1”-6” 0 (0) 0 (0) 0 (0) 0 (0) 0 (0) 0 (0) 0 (0) 0 (0)

PTFE DN 10-20 3 /8”-3 /4” 0 (0) 0 (0) 0 (0) 0 (0) 0 (0) 500 (7.3) 750 (9.7) 1000 (15.0)DN 200-300 8”-12” 500 (7.3) 750 (9.7) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0)DN 350-600 14”-24” 800 (11.2) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0) 1000 (15.0)

Hard rubber DN 200-300 8”-12” 500 (7.3) – – – – – –DN 350-200 14”-48” 600 (8.7) – – – – – –

Polyurethane DN 200-800 8”-72” 500 (7.3) – – – – – –

Neoprene DN 200-300 8”-12” 400 (5.6) 400 (5.6) – – – – – –DN 350-3000 14”-20” 600 (8.7) 600 (8.7) – – – – – –

Vacuum load


14

12. Booster Amplifier

Booster amplifier is required for meter sizes equal to or greater than DN1400.The specifications are as follows:

Mains supply voltage 230VAC(+10%,-15%), 48-63Hz., 60VA.

COIL DRIVE I/P (7.1/8.1) +/- 125mA.from Mag Convertor

COIL DRIVE O/P(7.2/8.2) +/-1Amp.To Primary Head

For Interconnection details; refer the diagram given on next page.

15

8.1

IFC (SIGNAL CONVERTOR)

(1)

(7)

1 2 3 7 8 12 11 10

PENL

7.1

7.2

8.2BOOSTER

PE

N

L1

11

10

12

M1 1 2 3 7 8

(1)

(7)

IFS4000,>=DN1400.

PRIMARY HEAD.

INTERCONNECTION DIAGRAM FOR MAG SIGNALCONVERTOR , BOOSTER WITH PRIMARY HEAD.

16

If you need to return flowmeters for testingor repair to Krohne Marshall

Your electromagnetic flowmeter

• has been carefully manufactured and tested by acompany with ISO 9001 certification

• and volumetrically calibrated in one of the world’smost accurate test rigs.

If installed and operated in accordance with theseoperating instructions, your flowmeter will rarely presentany problems.

Should you nevertheless need to return a flowmeter forcheckout or repair, please pay strict attention to thefollowing points:

Due to statutory regulations concerning protection of theenvironment and the health and safety of our personnel,Krohne Marshall may only handle, test and repair returnedflowmeters that have been in contact with liquids if it ispossible to do so without risk to personnel andenvironment. This means that Krohne Marshall can only

S P E C I M E N certificate

Company: ................................................................. Address: ..................................................................

Department: .............................................................. Name: ......................................................................

Tel. No.: .....................................................................

The enclosed electromagnetic flowmeter

Type: ......................................................................... Krohne Marshall Order No. or Series No.: .............

has been operated with the following liquid: .....................................................................................................

Because this liquid is

water-endangering*/ toxic*/ caustic*/ flammable*

we have

– checked that all cavities in the flowmeter are free from such substances*

– flushed out and neutralized all cavities in the flowmeter*

(*delete if not applicable)

We confirm that there is no risk to man or environment through any residual liquid contained in this flowmeter.

Date: ........................................... Signature: ..............................................................

Company stamp:

service your flowmeter if it is accompanied by a certificatein line with the following model confirming that theflowmeter is safe to handle.

If the flowmeter has been operated with toxic, caustic,flammable or water-endangering liquids, you are kindlyrequested:

• to check and ensure, if necessary by rinsing orneutralizing, that all cavities in the flowmeter are freefrom such dangerous substances. (Directions on howyou can find out whether the primary head has to beopened and then flushed out or neutralized areobtainable from Krohne Marshall on request.)

• to enclose a certificate with the flowmeter confirmingthat the flowmeter is safe to handle and stating theliquid used.

Krohne Marshall regret that they cannot service yourflowmeter unless accompanied by such a certificate.

India

Krohne Marshall Pvt. Ltd.

A-34/35, MIDC

‘H’ Block, Pimpri,

Pune 411 018, India.

Telephone : 91-020-27442020

Telex : 0146-323FSON IN

Telefax : 91-020-2744 2040

URLhttp://www.forbesmarshall.com

Subject to change without notice

AHMEDABAD

4 Shetoor Bunglows,

Opp. Drive in Petrol Pump.

Near Chandandwar Hospital,

TV Tower, Ahmedabad-380 054

Tel : 079-6851738/6856374

Fax : 079-6854014

E-mail : [email protected]

ALIBAG

Opp. State Bank of India,

Alibag, Dist Raigad

Tel : 02141-223795 (O)

Fax : 02141-223796 (O)

Tel : 02141-23114(R)

Cellular : 98220-23466

BANGALORE

21 Coles Road,Cleveland Town,

Bangalore - 560 005

Tel : 080-5483047/5485626

Fax : 080-5484593

Gram : SPIRAXLORE

E-mail [email protected]

KOLKATA

5A ORIENT Row,

Calcutta - 700 017

Tel :033-22407359/22871809

Fax : 033-22475280

E-Mail : [email protected]

CHENNAI

Plot #. 59, Montieth Road,

Asha Masion Egmore,

Chennai - 6000 008

Tel : 044-28554493/28553011

DG Directline:044-8594658

Fax : 044-28553810


COIMBATORE

Flat No. 2C.,

Classic Garden Apts.,

1552 Trichy Rd.,

Coimbatore - 641 018

Tel : 0422-2303679/22306015

Fax : 0422-2300072

E-Mail :[email protected]

DELHI

Anupama Arcade,2nd Floor,

Opp. Samachar Apts.

Mayur Vihar Extn., Phase l,

New Delhi - 1 10 091

Tel : 011-22713485/22712902/3

Fax : 011-22710484


HYDERABAD

Plot No. A-19/2&T-4/2,

I.D.A. Nacharam,

Hyderabad - 500 076

Tel : 040-27152276

Fax : 040-27152193


JAMSHEDPUR

59, Rajendra Nagar,

Jamshedpur - 831 001

Dist. Singhbhum

Tel : 0657-2437721

Fax : 0657-2427983


MUMBAI

107 Mahatma Gandhi Road,

Mumbai -400 023

Tel : 022-22673821/22673822

2673822, SEG Direct 2620528

Fax : 022-22672970

E-Mail:[email protected]

NAGPUR

Sukhakarta Apts., 2nd Floor,

Salraj Marg, Near Lokmat,

Square, Dhantoli,

Nagpur - 440 012

Tel : 0712-2539386

TeleFax :0712-2549851

E-Mail: [email protected]

NAVI MUMBAI

“Ellora” Sector 14/Plot No.45

Opp.Marathe Bhavan,Vashi,

Navi Mumbai - 400 705

Telefax : 022-27655969

Tel :022-27666157


PUNE

PB 29, Mumbai Pune Road,

Kasarwadi, Pune - 411 034

Tel : 020-27145754

Fax : 020-4102563

E-Mail:[email protected]

SURAT

A-4, Jamna Nagar, C. H. C.,

Opp Subhasnagar Hall,

Behing Shivaji Park, Off Ghod

Dhod Road, Surat-395 077

Telefax : 0261-2651448/2650896

E-Mail: [email protected]

VADODARA

35, Punitnagar Soc.,

Old Padra Road,

Vadodara - 390 015

Tel : 0265-2342234

Fax: 0265-2337930

VISHAKAPATANAM

403, Crescent Towers,

Opp. Dnadu, Seethammadhara,

Visakhapatnam-530 013

Tel : 0891-2552538

Fax : 0891-2535576


Manufactured By :

1000/Sept-04/56443499

K2042596

Branches across India

IFS4000 - AQUAFLUX

Documents