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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008 The contribution of AD in delivering renewable energy and the rôle of IEA Bioenergy Task 37 Arthur Wellinger Task Leader Nova Energie Switzerland [email protected] www.iea-biogas.net
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IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

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Page 1: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

The contribution of AD in delivering renewable energy and the rôle of

IEA Bioenergy Task 37

Arthur Wellinger Task Leader

Nova Energie Switzerland

[email protected] www.iea-biogas.net

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Task 37 is part of the Bioenergy Agreement of the IEA 20 countries plus the European Commission participate in IEA

BioenergyThe following countries are member of Task 37 on Energy from Biogas and Landfill gas • Switzerland:

Arthur

Wellinger, Task Leader

• Austria:

Rudolf

Braun• Canada:

Jody Anne Barclay

• EC (JRC):

David Baxter • Denmark:

Jens Bo Holm-Nielsen

• Finland:

Jukka Rintala• France :

Olivier Théobald

• Germany:

Peter Weiland• Sweden:

Anneli Petersson

• The Netherlands:

Mathieu Dumont• U.K.:

Clare Lukehurst

Page 3: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

FocusThe anaerobic treatment of agricultural waste including energy crops, the organic fraction of municipal solid waste and organic rich industrial waste water to produce biogas and a

digestate

of a high quality.Aim

Exchange and disseminate information on biogas production, upgrading and utilisation

Promote deployment of AD plants

www.iea-biogas.net

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Stimulate R&D on gas upgrading

Continuous education and information for decision makers

Demonstration of new developments and lessons learned (Success Stories)

Workshops and meetings with operators, industry and decision makers

Promote biogas as a vehicle fuel and/or injection into gas grid

Quality of

digestate

as fertilizer

Task 37 – Key Activities and Achievements

www.iea-biogas.net

Page 5: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

1776

Description

of biogas in Italy by A.Volta (Aria inflammabile nativa delle Paludi)

1804

Dalton gave correct formula of methane•

1859

Biogas plant on lepper station in Bombay

1896 Installation delivering gas light in Exeter

1776

Description

of biogas in Italy by A.Volta (Aria inflammabile nativa delle Paludi)

1804

Dalton gave correct formula of methane•

1859

Biogas plant on lepper station in Bombay

1896 Installation delivering gas light in Exeter

The

history of biogas U.K. used to play an important rôle

Page 6: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

• upgrade waste water from household or industry

• stabilize sewage sludge

• treat the organic fraction of municipal solid waste

• improve fertilizer quality of animal waste

• digest energy

crop to biogas (energy from biomass)

Today Anaerobic

Digestion (AD) is widely applied in industry, agriculture and infrastructre to

Page 7: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

There are more than 5000 digesters on WWTP in Europe

More than 2000 high-rate digesters

are operated world wide for WWT from industry

Basically 4 different systems are applied

Upgrade of waste water from household

and industry

Page 8: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Continuously stirred tank reactorContinuously stirred tank reactor

BiogasBiogas

OutputOutput

InputInput

Page 9: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Upgrade of waste water from industry

Bacterial rich sludge is recycled to the digesterBacterial rich sludge is recycled to the digester

BiogasBiogas

AblaufAblauf

InputInputSludgeSludge

OutputOutput

Contact system

Page 10: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

DigesterDigester SettlerSettler

Forster Vegetables, DällikonForster Vegetables, Dällikon

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

BiogasBiogas

Output

Input

Anaerobic filter on a brewery

Page 12: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

UASB cover 2/3 of all industrial WWTP

Rendering plant Bazenheid

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Example of a EGSB SystemExample of a EGSB System

Emmi Milk LtdEmmi Milk Ltd Bacteria form pellets (granules) of 2 to 3 mmBacteria form pellets (granules) of 2 to 3 mm

Page 14: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

thereof 140 plants with

biowaste (78 dry and 62 liquid

digestion)

70 plants digesting manure together with organic industrial wastes or

biowaste

Together, they treat

8m tons per

year

of organic waste

www.iea-biogas.net

AD

for the treatment

of

source separated wasteIn total

there are about

210

plants with more than

2‘500

tpy

of

source separated waste:

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Dry fermentation

systems

Dranco

Kompogas Valorga

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Dranco

Kompogas

Valorga

Dry fermentation

Page 17: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Linde, BTA, Wabio, etc

Wet fermentation

Page 18: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Mechanical treatment

Dry recyclables

Rejects RDF

MSW

AD/Intensive rotting Composting

Biogas „Compost“

Typical process flow of a Mechanical Biological

Treatment (MBT)

The same AD systems are applied as for Source separated waste

Page 19: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Installed capacity of operational facilities by location

0 500 1000 1500 2000 2500 3000

Israel

Portugal

Japan

Turkey

Poland

UK

Canada

Belgium

France

USA

Austria

Netherland

Australia

Spain

Germany

Italy

Input Capacity (in 1'000 Tonnes per annum)

6'500

5'700

Countries with the highest share of MBT

Treatment of full or gray MSW

Total installed capacitiy > 20m tons

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

MBT with percolation

Page 21: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

UR-3R Sydney (as built in Leicestershire)

Page 22: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Agricultural biogas production

a) With

co-substrates b) With energy crop

Source: Weiland

Page 23: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Rubber top digester

Inlet

Tank empty

Fermenter

Gas Storage

CHPBOX

Tank full

Exhau st gas

Pum p

Gas pipe

PVC – pressure pipe

Page 24: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Large scale digester

INPU T

OUTP UT

Heat Exchan ger

Page 25: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Co-digestion

Page 26: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Improved fertilizer quality of animal wastes

Page 27: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

• better nutrient availability

• improved homogeneity

• less plant burning

• reduced C/N ratio

• odour reduction

elimination

of plant pathogens and weed seeds

Improved fertilizer quality of animal wastes

Page 28: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Energy remains the major driving force of biogas production

Biogas

Desulfurization Desulfurization Gas treatmentGas treatment

CHPBoiler

Reforming Compression

Pressure tankFuel cell

Heat Power Heat Power Heat Fuel

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Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Electricity production

Page 30: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

6.4

million methane powered vehicles:127,000

buses, 113,000

trucks, and 6,200,000 cars running

on

natural

gas or biomethane

Biomethane as fuel

Page 31: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Energy yield

(Output/Input):

EtOH from sugar cane

(Brasil) 8.6-10.0•

EtOH from

Maiz

(USA)

1.34

RME (Germany)

2.2-3.7•

Biogas from

Gras (D)

ca. 6

Biogas from

Maiz

(D)

ca. 8

How does biogas compare to other bio-fuels?

Page 32: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Comparison of different bio-fuels How far can a car run with different biofuels

produced on 1ha of land

Source FNR

Page 33: IEA Bioenergy Task 37 - The contribution of AD in delivering …task37.ieabioenergy.com/files/daten-redaktion/download/... · 2013. 7. 31. · Co-digestion for an optimized production

Co-digestion for an optimized production of biogas and fertilizer, Ludlow 17 April 2008

Thank you !