Pre-Owned Mining, Processing & Construction Equipment Since 1979 +1 (530) 534-6013 [email protected]PACKAGE OF (11) BELT FEEDERS DESCRIPTION NEVER USED, NEVER ASSEMBLED – There are 11 Belt Feeders in this package. These 11 units were originally intended to be placed in a crushing and conveying plant to receive and feed materials from the stockpile, secondary and tertiary crushing areas and agglomerators. ALL 11 BELT FEEDERS ARE ESSENTIALLY THE SAME AND COULD BE USED FOR VARIOUS APPLICATIONS. Each belt feeder comes fully equipped with drive system, motor, endless belt, pulleys, idlers, jack screw, belt cleaners, frame, hopper, chute, wear plating, wear rubber, take-up-beams, various sensors and switches, horn, beacon and a full SPILE BAR assembly. This package comes with maintenance items such as hydraulic tools and hammers, belt replacement tools and some spare parts. See full equipment list attached. ID 11C-AR03 OEM Sistema de Transport de Materials S.A. (STM) YOM 2014 Location Indoor Warehouse Dunkirk, France Condition NEVER USED Packaging Original Crates and Bulk Specification (3) Stockpile Feeders (2) Secondary Feeders (4) Tertiary Feeders (2) Agglomeration Feeders Tag Numbers 222-FE-1100 222-FE-1200 222-FE-1300 510-FE-1020 510-FE-1120 510-FE-2020 510-FE-2120 510-FE-2220 510-FE-2320 520-FE-1100 520-FE-2100 Fixed Position / On Rails Fixed On Rails On Rails On Rails Length [mm] (between pully centers) 7 900 7 900 7 900 7 900 Belt width [mm] 1 800 1 800 1 800 1 800 Capacity [t/h] 785 785 625 780 Belt speed [m / s] 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40 Material Density [kg/m3] 1 800 1 800 1 800 1 800 Power [kW] 37 37 37 37 Drive Pulley Max. Running Tension T1 [N] 189 758 189 758 185 875 172 312 Drive Pulley Min. Running Tension T2 [N] 86 870 86 870 86 870 81 870 3 Stockpile Belt Feeders 2 Secondary Belt Feeders 4 Tertiary Belt Feeders 2 Agglomeration Belt Feeders
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
NEVER USED, NEVER ASSEMBLED – There are 11 Belt Feeders in this package. These 11 units were originally intended to be placed in a crushing and conveying plant to receive and feed materials from the stockpile, secondary and tertiary crushing areas and agglomerators. ALL 11 BELT FEEDERS ARE ESSENTIALLY THE SAME AND COULD BE USED FOR VARIOUS APPLICATIONS.Each belt feeder comes fully equipped with drive system, motor, endless belt, pulleys, idlers, jack screw, belt cleaners, frame, hopper, chute, wear plating, wear rubber, take-up-beams, various sensors and switches, horn, beacon and a full SPILE BAR assembly. This package comes with maintenance items such as hydraulic tools and hammers, belt replacement tools and some spare parts. See full equipment list attached.
ID 11C-AR03
OEMSistema de Transport
de Materials S.A. (STM)
YOM 2014
Location Indoor Warehouse Dunkirk, France
Condition NEVER USED
Packaging Original Crates and Bulk
Specification (3) StockpileFeeders
(2) SecondaryFeeders
(4) TertiaryFeeders
(2) AgglomerationFeeders
Tag Numbers222-FE-1100222-FE-1200222-FE-1300
510-FE-1020510-FE-1120
510-FE-2020510-FE-2120510-FE-2220510-FE-2320
520-FE-1100520-FE-2100
Fixed Position / On Rails Fixed On Rails On Rails On RailsLength [mm] (between pully centers) 7 900 7 900 7 900 7 900Belt width [mm] 1 800 1 800 1 800 1 800Capacity [t/h] 785 785 625 780Belt speed [m / s] 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40 0.20 to 0.40Material Density [kg/m3] 1 800 1 800 1 800 1 800Power [kW] 37 37 37 37Drive Pulley Max. Running Tension T1 [N] 189 758 189 758 185 875 172 312Drive Pulley Min. Running Tension T2 [N] 86 870 86 870 86 870 81 870
3 Stockpile Belt Feeders
2 Secondary Belt Feeders
4 Tertiary Belt Feeders
2 Agglomeration Belt Feeders
Pre-Owned Mining, Processing & Construction Equipment Since 1979
PACKAGE OF (11) BELT FEEDERSF I X E D A N D M O B I L E D E S I G N S
Mobile – Rail Mounted
FIXED – Foundation Mounted The 3 Stockpile Feeders are designed to be fixed in place as indicated in the drawing to the left.(222-FE-1100, 1200 & 1300)
The 8 remaining Feeders are rail mounted for ease of maintenance.
Pre-Owned Mining, Processing & Construction Equipment Since 1979
PACKAGE OF (11) BELT FEEDERSS U B - S U P P L I E R S – B E LT C L E A N E R S
The Martin V-Plow floats on the inside surface of a conveyor belt toeffectively remove stray material in light- to moderate-duty applications. Theself-adjusting design provides effective cleaning in all states of blade wear.
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
RevProcess Data Sheet 9806J-0222-PDS-4011-003-DTechnical Report 9806J-0000-RT-0000-001-C
Equipment item in Package ITEMStockpile Fixed Belt Feeder 1,2 and 3 3 222 - FE - 1100/1200/1300Stockpile Spile Bar 1,2 and 3 3 222 - SB - 1130/1230/1330
Outdoor conveyor shall be equipped with belt coverTemperature Average °C 35
Min °C 5Max °C 47 / 80 Hot season / Sun radiation
PROCESS DATA Stockpile extraction processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance
IMFOUT IMCA25Bond Impact Work index (1) Cwi kWh/t 6,65 to 7,72 8,84Bond Abrasion index (1) Ai g 0,048 - 0,179 0,214Crushability work index (2) % 79 to 95 Very easy crushability
f ( )
STOCKPILE FEEDERS
Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3Angle of repose ° 36 - 40 Horizontal
Fusing risk NoBuilding-up and sticking risk NoChute ° 70 Face angle
CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 680 Average production per feederDesign Flowrate (wet @ 3,7%) t/h 785 For conveyor design per feeder
Particule Size Distribution - PSD
Top size 300x200x450 mm P100 P100P99 P99P80 P80P50 P50P30 P30P20 P20P10 P10
EQUIPMENTS
Stockpile Spile Bar 1,2 and 3
Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizas based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than
300
EXPECTED ORE DISCHARGE RANGE (3)MAXIMUM (mm) MINIMUM (mm)
17
350 350300170 110100 41
3 5
50 2429
p g q y p p g g 60%x100%x160% of mesh size.Note 4: 2 belt feeders work in parallel to feed a belt conveyor, 785 t/h x 2 = 1570 t/h
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: CRUSHED ORE STOCKPILESTOCKPILE BELT FEEDER 1,2 and 3
222-FE-1100/1200/1300
Unit Vendor data Rev.
1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Fixed system 15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm
26
STM in Chile
1145
Outdoor Installation - Desert and dusty environment
2000 x 4500yes
4500
7501564
M 1400 20+10 Degree D50
790098084205150078501496
900
18002000035,520 / 10
0°
30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Idler diameter mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type63 Impact bar details64
22,56Multi labyrinth - sealed for lifeyes with rubber discs
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: CRUSHED ORE STOCKPILESTOCKPILE BELT FEEDER 1,2 and 3
222-FE-1100/1200/1300
Unit Vendor data Rev.
65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive (out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti
1,15
VG320 EP
BHN500 / 25 - 12
175
690 / 3 / 501500Not applicable
Screw with hydraulic cilinders operated by manual hydraulic pump
37yes operation range 30% to 100 %Not applicableFlexible
45Right angle
1200121,560.000344,230
Squirrel cage
A368 / 8
550 x 550
Mod le
Extreme
94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection
110 Location
111 Diameter mm
112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg132
Included
Chute.STM only take account the internal dimensions of the dedusting connection in this components. Internal opening 1150x 550 mm.
It's not scope of STM
It's not scope of STM
Head: 3574 / Tail: 2261
Hopper: 3248 / Chute: 2667
Components + Structure ( w/o spile bar) : 305131978
230
IncludedIncludedIncludedIncluded
Module
BHN500 / 12
Included
A36
950
1961
Idlers: 3981
5593
6690
4300
132
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE STOCKPILE BELT FEEDER 1,2 and 3 Type : FEEDER
Unit: CRUSHED ORE STOCKPILE 222-FE-1100/1200/1300
Unit Vendor data Rev.
1 General design STOCKPILE SPILE BAR 1,2 and 3 - ITEMS 222-SB-1130/1230/13302 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 35 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm
10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal diameter mm24 External diameter mm25 Length mm26 Materials
(*) To be Completed by Vendor
22 on each side
Upper: M24 ; Lower: M20
1450
later
Outdoor Installation - Desert and dusty environment
26 Materials27 Frame28 Guide29 Bars30 Bolts31 Weight32 Frame (without bars and wear plate) kg33 Bar (unit) kg34 Total Weight kg3536373839404142434445464748495051525354555657585960
47,5
A36laterASTM A-53Later
3601,6
5696,1
6061
RevProcess Data Sheet 9806J-0510-PDS-4011-006-DTechnical Report 9806J-0000-RT-0000-001-C
Equipment item in Package ITEMSecondary Crushing Mobile Belt Feeder 1 and 2 2 510 - FE - 1020/1120Secondary Crushing Feed Spile Bar 1 and 2 2 510 - SB - 1080/1180
ENVIRONMENTAL CONDITIONS Installation Outdoor Climate Desert and dusty environment
Temperature Average °C 35Min °C 5Max °C 47 / 80 Hot season / Sun radiation
PROCESS DATA Dry Crushing processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance
IMFOUT IMCA25Bond Impact Work index (1) Cwi kWh/t 6,65 to 7,72 8,84Bond Abrasion index (1) Ai g 0,048 - 0,179 0,214Crushability work index (2) % 79 to 95 Very easy crushability
f ( )
SECONDARY CRUSHING FEEDERS
Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3Angle of repose ° 36 - 40 Horizontal
Fusing risk NoBuilding-up and sticking risk NoChute ° 70 Face angle
CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 680 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 785 For feeder design
Particule Size Distribution - PSD
Top size 300x200x450 mm P100 P100P99 P98P80 P80P50 P50P30 P30P20 P20P10 P10
EQUIPMENTS
Spile Bar 1 & 2
Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than
41
300170 110
50
EXPECTED ORE DISCHARGE RANGE (3)MAXIMUM (mm) MINIMUM (mm)
350 350300
10024
29 173 5
p g q y p p g g 60%x100%x160% of mesh size.Note 4: 2 belt feeders work in parallel, 785 t/h x 2 = 1570 t/h design
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: SECONDARY CRUSHINGSECONDARY CRUSHING BELT FEEDER 1 and 2
510-FE-1020/1120
Unit Vendor data Rev.
1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm
1145
7501564
M 1400 20+10 Degree D501800
26
STM in Chile
0°
4205
Outdoor Installation - Desert and dusty environment
2000 x 4500yes
4500
79009808
15007850
900
2000035,520 / 10
1496
30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64
Multi labyrinth - sealed for lifeyes with rubber discs
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: SECONDARY CRUSHINGSECONDARY CRUSHING BELT FEEDER 1 and 2
510-FE-1020/1120 Serial Number : LTER
Unit Vendor data Rev.
65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive ( out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti
BHN500 / 25 - 12
3745Right angle
1,15
VG320 EP
175
690 / 3 / 501500Not applicable
Flexible1200121,5
Not applicable
60.000344,230
Squirrel cage
yes operation range 30% to 100 %
Screw with hydraulic cilinders operated by manual hydraulic pump
8 / 8A36
Mod le
550 x 550Extreme
94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection
110 Location
111 Diameter mm112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg
A36
950
1961
Module6690BHN500 / 12
IncludedIncluded
1978
Head: 3574 / Tail: 2261
Hopper: 3248 / Chute: 2667
Components + Structure ( w/o spile bar) : 31066
Idlers: 3981
6146
Included
230
IncludedIncluded
Included
Chute.STM only take account the internal dimensions of the dedusting connection in this components. Internal opening 1150x 550 mm.
It's not scope of STMIt's not scope of STM
4300
132
Client: AREVA DATA - SHEET Manufacturer : STMLocation: IMOURAREN SECONDARY CRUSHING BELT FEEDER 1 and 2 Type : FEEDER
Unit: SECONDARY CRUSHING 510-FE-1020/1120 Serial Number : LATER
Unit Vendor data Rev.
1 General design SECONDARY CRUSHING FEED SPILE BAR 1 and 2 - ITEMS 510-SB-1080/11802 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 25 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm
10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal diameter mm24 External diameter mm25 Length mm26 Materials
Outdoor Installation - Desert and dusty environment
26 Materials27 Frame28 Guide29 Bars30 Bolts31 Weight32 Frame (without bars and wear plate) kg33 Bar (unit) kg34 Total Weight kg353637383940414243444546474849
51525354555657585960
3601,6
5696,147,5
A36LaterASTM A-53Later
6061
RevProcess Data Sheet 9806J-0510-PDS-4011-007-D 1Technical Report 9806J-0000-RT-0000-001-C
Equipment item in Package ITEMTertiary Crushing Mobile Belt Feeder 1,2 and 3 4 510 - FE - 2020/2120/2220/2320 1Tertiary Crushing Feed Spile Bar 1,2 and 3 4 510 - SB - 2080/2180/2280/2380 1
ENVIRONMENTAL CONDITIONS Installation Outdoor Climate Desert and dusty environment
Temperature Average °C 35Min °C 5Max °C 47 / 80 Hot season / Sun radiation
PROCESS DATA Dry Crushing processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance
IMFOUT IMCA25Bond Impact Work index (1) Cwi kWh/t 6,65 to 7,72 8,84Bond Abrasion index (1) Ai g 0,048 - 0,179 0,214Crushability work index (2) % 79 to 95 Very easy crushability
f ( )
TERTIARY CRUSHING FEEDERS
Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3Angle of repose ° 36 - 40 Horizontal
Fusing risk NoBuilding-up and sticking risk NoChute ° 70 Face angle
CRUSHING PROCESS DISCHARGE (4)Nominal Flowrate (wet @ 3,7%) t/h 545 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 625 For feeder design
Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than 60%x100%x160% of mesh size.Note 4: 3 belt feeders work in parallel, 625 t/h x 3 = 1875 t/h design (6Mt/year) 4 belt feeders work in parallel, 625 t/h x 4 = 2500 t/h design (8Mt/year) FUTURE
35 2414 12
60 6050 40
EXPECTED ORE DISCHARGE RANGE (3)MAXIMUM (mm) MINIMUM (mm)
< 1 < 1
88 35 1,8
10
p g ( y )
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: TERTIARY CRUSHINGTERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4
510-FE-2020/2120/2220/2320
Unit Vendor data Rev.
1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of dischar (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm
26
STM in Chile
1145
Outdoor Installation - Desert and dusty environment
2000 x 4500yes
4500
7501564
M 1400 20+10 Degree D50
790098084205150078501496
900
18002000035,520 / 10
0°
29 Cover thickness (upper and lower) mm30 Belt tension N/mm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64
Not applicable1781895280300022 / 322,56Multi labyrinth - sealed for life
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: TERTIARY CRUSHINGTERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4
510-FE-2020/2120/2220/2320
Unit Vendor data Rev.
65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive ( out of scope ) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additional fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device
37
1,15
VG320 EP
175
690 / 3 / 501500Not applicable
Screw with hydraulic cilinders operated by manual hydraulic pump
120012
A36
550 x 550
8 / 8
yes operation range 30% to 100 %Not applicableFlexible
45Right angle
1,560.000344,230
Squirrel cage
BHN500 / 25 - 12
Extreme
94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction
100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection110 Location 1
111 Diameter 1112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122 Weight123 Frame kg124 Skirts device kg125 Chutes ( Feed and Discharge) kg126 Drive system (Motor and gear) kg127 Head and Tail Pulleys kg128 Idlers and Pulley head / tail / tensionning kg129 Take-up device kg130 Belt kg131 Total Conveyor weight kg
Head: 3574 / Pulley: 2261
Hopper: 3248 / Chute: 2667
BHN500 / 12
Included
Module
A36
Idlers: 3981
6146
IncludedIncluded
Chute.STM only take account the internal dimensions of the dedusting connection in this components. Internal opening 1150x 550 mm.
It's not scope of STMIt's not scope of STM
950
1961
Components + Structure ( w/o spile bar) : 31066
4300
6690
1978
230
IncludedIncludedIncluded
131 Total Conveyor weight kg132
Components Structure ( w/o spile bar) : 31066
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE TERTIARY CRUSHING BELT FEEDER 1,2, 3 and 4 Type : FEEDER
1 General design TERTIARY CRUSHING FEED SPILE BAR 1,2, 3 and 4 - ITEMS 510-SB-2080/2180/2280/23802 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 4 15 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm
10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Diameter mm22 GUIDE23 Internal section mm24 External Ssection mm25 Length mm Upper: 186 ; Lower: 23726 Materials
Top: 2200 / Bottom: 1776500
147 x 150 x 10,7 x 7,1 (IPN 300 splitted longitudinally in two)
TE 161 x 152 x 17 x 11 ; TE 161 x 139 x 161 x 17 x 11
NA
STM in Chile
24 on each side
Upper: M24 ; Lower: M20
1365
Later
Outdoor Installation - Desert and dusty environment
26 Materials27 Frame28 Guide29 Bars30 Bolts31 Weight32 Frame (without bars and wear plate) kg33 Bar (unit) kg34 Total Weight kg3536373839404142434445464748495051525354555657585960
A36Later
A36A36
5253,635,73540
6061
RevProcess Data Sheet 9806J-0520-PDS-4011-003-DTechnical Report 9806J-0000-RT-0000-001-C
Equipment item in Package ITEMAgglomeration Belt Feeder 1 and 2 2 520 - FE - 1100/2100Agglomeration Feed Spile Bar 1 and 2 2 520 - SB - 1140/2140
ENVIRONMENTAL CONDITIONS Installation Outdoor Climate Desert and dusty environment
Temperature Average °C 35Min °C 5Max °C 47 / 80 Hot season / Sun radiation
PROCESS DATA Dry Crushing processWorking time per year days / year 365Working time per day hours / day 24Equipment Availability % 99% Excluding scheduled maintenance
IMFOUT IMCA25Bond Impact Work index (1) Cwi kWh/t 6,65 to 7,72 8,84Bond Abrasion index (1) Ai g 0,048 - 0,179 0,214Crushability work index (2) % 79 to 95 Very easy crushability
f ( )
AGGLOMERATION FEEDERS
Absolute specific gravity (-) 2,1 to 2,40Bulk density t/m³ 1,4 - 1,6 1,4 for belt designBulk density - compacted ore t/m³ 1,8 for power designMoisture %W 3 0Angle of repose ° 36 - 40 Horizontal
Fusing risk NoBuilding-up and sticking risk NoChute ° 70 Face angle
CRUSHING PROCESS DISCHARGENominal Flowrate (wet @ 3,7%) t/h 680 Average production per feeder Control variation 30 to 100%Design Flowrate (wet @ 3,7%) t/h 780 For feeder design
Particular notesNote 1 : Based on Hazen Research studies report- 22 Aug 2007Note 2 : Process Desigh Criteria - BGM/DI/EST/SUT NT 2803 00, date : 26/02/10Note 3 : Indicated passing sizes based on a square hole mesh. The maximum dimensions of any particle passing shall not be higher than 60%x100%x160% of mesh size.
2 0,5<1
7,5 6,56 5,2
4,8 4
EXPECTED ORE DISCHARGE RANGE (3)
10 9
MAXIMUM (mm) MINIMUM (mm)14 1412 12
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: AGGLOMERATIONAGGLOMERATION BELT FEEDER 1 and 2
520-FE-1100/2100
Unit Vendor data Rev.
1 General design2 Manufacturer and country of origin3 Installation (Outdoor / Indoor)45 Mechanical Details6 Conveyor length (between pulley centers) (L1) mm7 Conveyor overall length mm8 Conveyor overall width mm9 Height to top of belt (from top of steelwork) (H1) mm10 Dimension from rear wall of feed hopper to centerline of discharg (L2) mm11 Height between belt and discharge chute flange (H3) mm12 Belt feeder slope °13 Discharge silo opening - Internal14 Mobile system15 Discharge hopper details (internal dimensions)16 Length of hopper discharge (L3) mm17 Width of discharge at rear wall (W2) mm18 Width of discharge at front wall (W3) mm19 Height between belt and hopper at rear wall (H4) mm20 Height between belt and hopper at front wall (H5) mm21 Height between belt and hopper discharge flange (H2) mm22 Others dimensions (L4, L5) mm 900 / 250023 Belt 24 Belt manufacturer Sempertrans25 Belt type26 Belt width (W1) mm27 Belt length mm28 Belt thickness mm29 Cover thickness (upper and lower) mm
M 1400 20+10 Degree D50
75026
STM in CHILE
1145
1500
1496
Outdoor Installation - Desert and dusty environment
2000 x 4500yes
4500
790096644205
7850
900
1564
18002000035,520 / 10
0°
30 Belt tension Nmm31 Belt strength N/mm32 Belt speed m/s 133 Belt splice method34 Expected belt lifetime years35 Belt scraper / plow details36 Vulcanized belt lenght mm 18840 G37 Belt lenght without vulcanisation mm 20000 G38 Max./Min belt lenght with belt tensioning system mm Max. 18887 mm / Min. 18840 G3940 Pulleys41 Pulley manufacturer42 Pulley type43 Pulley width / diameter (D1) mm44 Rotational speed rpm45 Lagging type46 Lagging thickness mm47 Shaft locking assembly details48 Shaft diameter (at bearing / at locking assembly) mm49 Bearing type50 Bearing lifetime (L10) hours5152 Idlers53 Idler manufacturer54 Idler configuration55 Picking idler angle deg56 Roller diameter / Shaft diameter mm / mm57 Idler width (main carry, picking, return) mm58 Carry idler spacing mm59 Return idler spacing mm60 Number of idlers (carry / return)61 Rotational speed of idlers rpm62 Idler bearing type / Lifetime 100 000h / Lubrication type63 Impact bar details64
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE Type : FEEDER
Unit: AGGLOMERATIONAGGLOMERATION BELT FEEDER 1 and 2
520-FE-1100/2100
Unit Vendor data Rev.
65 Drive66 Drive configuration67 Installed power kW68 Absorbed power kW69 Variable speed drive (out of scope) Yes70 Low speed coupling details71 High speed coupling details72 Gearbox torque rating Nm73 Gearbox service factor74 Gearbox bearing lifetime h75 Gearbox reduction ratio76 Gearbox lubrication77 Motor type78 Motor service factor79 Motor (voltage / number of phases / frequency)80 Motor Speed81 Motor cooler additionnal fan 30-100% operation82 Take-up device83 Take-up configuration84 Take-up tension kN8586 Hopper / Chute87 Material88 Thickness - Hopper / Chute mm / mm89 Liner - Material / Thickness / 90 Inspection door details - Dimension mm x mm91 De-dusting connection point details92 Slide Gate Not required93 Skirts device94 Ski t b d fi ti
37
BHN500 / 25 - 12
1,15
VG320 EP
175
690 / 3 / 50
8 / 8
Right angle
1200121,560.000
yes operation range 30% to 100 %Not applicable
45
Screw with hydraulic cilinders operated by manual hydraulic pump
A36
1500
Flexible
Extreme
Mod le
550 x 550
Not applicable
344,230
Squirrel cage
94 Skirt board configuration95 Skirtbord length mm96 Skirtbord liner material / thickness - / mm9798 Structural / Frame99 Materials of construction100101 Instrumentation102 Emergency pull cords103 Belt misaligament switches104 Plugged chute105 Zero speed switch106 Beacon and start horn107 Rip detection108109 Dedusting connection
110 Location
111 Diameter112 Flowrate / Pressure113114 Utilities115 Emergency pull cords V116 Belt misaligament switches V 230117 Plugged chute V 230118 Zero speed switch V 230119 Beacon and start horn V 230120 Rip detection V 230121122123 Weight124 Frame kg125 Skirts device kg126 Chutes ( Feed and Discharge) kg127 Drive system (Motor and gear) kg128 Head and Tail Pulleys kg129 Idlers and Pulley head / tail / tensionning kg130 Take-up device kg131 Belt kg
C
6690
Included
Included
Chute.STM only take account the internal dimensions of the dedusting connection in this components. Internal opening 1150x 550 mm.
It's not scope of STMIt's not scope of STM
950
C t St t ( / il b ) 30870
Idlers: 3981
6146
4300
1978
Head: 3574 / Tail: 2261
Module
A36
BHN500 / 12
Included
Hopper: 3248 / Chute: 2471
230
IncludedIncluded
1961
Included
132 Total Conveyor weight kg133
Components + Structure ( w/o spile bar) : 30870
DATA - SHEET Manufacturer : STMLocation: DUNKIRK FRANCE AGGLOMERATION BELT FEEDER 1 and 2 Type : FEEDER
Unit: AGGLOMERATION 520-FE-1100/2100
Unit Vendor data Rev.
1 General design AGGLOMERATION FEED SPILE BAR 1 and 2 - 520-SB-1140/21402 Manufacturer and country of origin3 Installation (Outdoor / Indoor)4 Quantity Unit 25 Mechanical Details6 Drawing Number7 FRAME8 Length mm9 Width mm
10 Height mm11 FRAME FLANGE12 Internal dimension (A x B) mm/mm13 Flange width mm 14 Flange thickness mm15 Hole Number unit16 Bolt Hole diameter mm17 Bolt diameter mm18 BAR19 Length mm20 Bar Number unit21 Dimension mm22 GUIDE23 Internal section mm24 External section mm25 Length mm26 Materials
Outdoor Installation - Desert and dusty environment
4700Top: 2200 / Bottom: 1776500
NAUpper: 186 ; Lower: 237
Upper: 27 ; Lower: 22Upper: M24 ; Lower: M20
1365
Later
147 x 150 x 10,7 x 7,1 (IPN 300 splitted longitudinally in two)
TE 161 x 152 x 17 x 11 ; TE 161 x 139 x 161 x 17 x 11