Icon Injection Molding Presentation

ICON Injection Molding, IncICON Injection Molding, Inc

Company Overview & Profile

Not only the Injection Molders of the Future

But the Injection Molders with a Future! Not only the Injection Molders of the Future

But the Injection Molders with a Future!

ICON’s 20,000 sf. FacilityICON’s 20,000 sf. Facility

CommitmentCommitment

• ICON INJECTION Molding, Inc. is committed to quality. Our policy is to provide product and services that meet or exceed the expectations of our customers and our contractual agreements. We are committed to the continual improvement of our products and services through Total Quality Management System (TQM).

• ICON’s is a World Class organization. We will deliver zero defects with addition to shorter lead times and cost reduction plans to our customers.

Company ProfileCompany Profile• ICON Injection Molding was founded in 2001 by three

brothers Steve, Danny and Philip Kleitsch. With over 50 combined years of industry related experience, ICON Injection Molding is the premier source for your medical, automotive, appliance, electronic and consumer applications. Clean Room molding available!

• ICON only uses the latest technologies with the finest state of the art machines and equipment.

• Our molding capabilities range from 40 Ton to 500 Ton.• Our tool building capabilities are proto-typing to class “A”

tools.• Other types of services ICON offers are: Designing, Mold

Repair, Preventive Maintenance, Sonic Welding, Pad Printing, Secondary Operations, and Complete Turn-Key Systems Integrations.

ICON Team

Overview

ICON Team

Overview Danny Kleitsch President /Sr. Project Manager / Designer CEO

Terri Kleitsch Asso. Asst.

Steve Kleitsch Vice President / Production Manager / COO

Philip Kleitsch Vice President / Financial Manager CFO

Nancy Kleitsch Controller / Accounting Manager

Larry Meeker QC Manager / ISO Manager

Kevin KelterQC Tech / IT Tech

Tim Kiser Senior Processing Engineer / VP Sales

Gabriel Malancu Materials

Tom Shelly 2nd ShiftSupervisor

Brandon Cochran Sr. Plant Manager/ Processing Engineer

Henry Evangelista Mold Tech

Dan Deden Tooling Manager Tooling Planner / Quoter

Eric Brown Foreman /Programmer

Chris Nugyen Mold Maintenance

Sue Kleitsch Asso. Asst.

Marissa Kleitsch QC Tech

Dennis Stogsdill 3nd Shift Supervisor

Phil Kleitsch Sr. Consultant

Denise Poage Asst. Production Manager

Darrel Gibson Lead Mold Maker

ICON Team CreditsICON Team Credits

• PHILIPP KLEITSCH SR. (Mentor / Consultant) As ICON’s Mentor the last 25 years with over 50 years experience, his expertise is from the old school of fine German craftsmanship. Now semi retired from his own highly successful tooling and molding company he consults for ours. This attention to fine details has given ICON the edge needed and required by today's sophisticated projects.

• DANNY KLEITSCH (President / Project Manager / Designer / CEO) Danny has 20 years of experience building high quality injection molds and 8 years of tooling design and part solid modeling. As Project Manager he follows the path from Art to Part with zero defect to assure the finest quality part possible.

• STEVE KLEITSCH (V.President / Production Manager / COO) With Steve's 25 years of experience in production he is the heartbeat of our molding facility maintaining a smooth flow on the production floor.

• PHILIP KLEITSCH (V.President / CFO) Philip lends his 20 years of experience in building high quality injection

molds and tool room management. As CFO Philip keeps the tedious job lean manufacturing under control.

• TIMOTHY KISER (Senior Processing Engineer / VP Sales) In 2003 Tim came on board to enhance our team and break down barriers. Along with his 30 years of custom molding experience and he brought to ICON the latest molding technologies and techniques which include; Scientific Decoupled Molding, Design of Experiments, Cavity Pressure Sensor Technology, Robotics, Automation and Over-molding.

• LARRY MEEKER (Quality Control Director) Larry has over 25 years as Quality Control experience and is our ISO-9001 manager. As QC/QA director he is the head of the teams that handle all the PPAP’s / APQP’s / Validations.

• WORKFORCE (Our People) All of ICON’s employees are highly trained and qualified through continual training and by breaking down barriers between departments. This creates a positive atmosphere with an aim towards excellence and promotes creative thinking throughout our workforce.

• NEW FACILITYS In April 2006 we moved into our new 22,000 sq. ft facility and in late Fall 2008 we plan to open up our new 20,000 sq. ft Medical Division across the street to be able to keep up with our growing customers needs.

Quality SystemsQuality Systems• Our quality starts at the molding machine with rigorous

mold tryouts using systematic molding technology to produce zero defect parts.

• In 2004 we have adapted and conformed to ISO-9001.

• We are in the process implementing (APQP) Advanced product quality planning and control plan & FEMA, (PPAP) Production part approval process. With our goal to be fully implemented by 2009.

• Future certifications will be QS-9001, ISO-13485 and FDA compliance to be implemented by 2009.

Design & ToolingDesign & Tooling

• The ICON team starts with our customers solid model concepts or if needed we will create our own solid models. The solid models are turned into SLS (selective laser sintering) models if needed. After customer feedback the next step is to design the mold/tool drawings. Then we will proceed to build a prototype or production tooling to suit customers requirements. The final step is to sample tool through rigorous mold tryouts.

• ICON uses only world class CAD / CAM systems. Our design team and systems are continually updated with the latest software and training.

• ICON also builds complete Turn-Key Integration Systems which starts with Complete 3D mold designs and then building Class A tools, then we bring in house customers molding machine and support equipment, all automation and validate the whole process. When the Turn-Key has been completely validated the complete package is sent to the customers facility.

MoldingMolding

• ICON uses only high performance molding machines and support equipment that are less than five years old. These machines have been proven in the industry to produce precise and stable molding.

• ICON implements a systematic scientific decoupled molding

technique to create a error free path to the molding process, also a 28 step procedure to optimize the quality of the molded parts.

• Also we offer automation and lights-out operations in specific cells to keep up with our customers' production demands and also helps in part cost reductions .

• ICON’s main objective is to supply our customers with on time deliveries with zero defects through out the molding process.

CustomersCustomers

Automotives

Electronic

Medical

AerospaceAppliance

Other

TASER INTERNATIONAL

ALCATEL USA

MC DAVIS

SIEMENS

DEMATIC

DIAMOND H

WATTS / PREMIER

JABIL CURCUIT

DIAMOND H COMPANY

SKYE INTERNATIONAL

SYNERGY

ATSCO AUTOMOTIVE

TOYS BY TROY

PPE PLASTICS

ARC STAR INC.

QUALITY LEISURE PRODUCTS

GREENFIX GOLF

GOLF STAR

RHINO SPORTS

EMMAS EDIBLES

DILLON PRECISION

BIC GRAPHICS

GOLD-PRO PROSPECTING

RED BARN INDUSTRIES

TURBO-JAV

SPECIALTY HEALTH PRODUCTS

ADKINS MORTUARY

DENTAL PRODUCTS INC.

ACCUTRON INC.

SPORTS MEDICS

SPECIACLTY MEDICAL PRODUCTS

DOTOLO REASERCH

GINACOR INC.

HALKEY ROBERTS

BOSTON SCIENTIFIC

CR BARD

UNIVERSAL PROPULSIONS

VISION AIR

GOODRICH AEROSPACE

NAVAL SURFACE WARFARE CENTER

NASA

JET TRANSPORT

DILLON AERO

Molding Cell 1 (44 Ton)Molding Cell 1 (44 Ton)• Nissei NS40 • Support Equipment: Dryer: Nucon Whittman Drymax 60 Chiller: IMS 1 ton mold chiller Mold Temps: (2) Schreber TrueMold Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 2 (65 Ton)Molding Cell 2 (65 Ton)• Toshiba EC65 All Electric• Support Equipment: Dryer: Nucon Whittman Drymax 60 Chiller: (1) IMS 2 ton mold chiller Mold Temps: (2) Schreber TrueMold Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 3 (85 Ton)Molding Cell 3 (85 Ton)• Toshiba EC85N All Electric• Support Equipment:• Dryer: Nucon Whittman Drymax 60• Chiller: IMS 2 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 4 (110 Ton)Molding Cell 4 (110 Ton)• Toshiba EC110 All Electric• Support Equipment:• Dryer: Nucon Whittman Drymax 60• Chiller: IMS 2 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 5 (110 Ton)Molding Cell 5 (110 Ton)• Toshiba EC110N All Electric• Support Equipment:• Dryer: Nucon Whittman Drymax 60• Chiller: IMS 1 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 6 (155 Ton)Molding Cell 6 (155 Ton)• Nissei FN X 140 Hybrid• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: Budzar 3 ton mold chiller• Mold Temps: (2) Matsui Plast - Aid (MCU-55U)• Loaders: (2) Matsui J.I.T. • Sprue Picker: Sailor RX-8

Molding Cell 7 (180 Ton)Molding Cell 7 (180 Ton)• Toshiba EC180 All Electric• Support Equipment:• Dryer: Nucon Whittman Drymax 60• Chiller: IMS 5 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T.

• Nissei FN X 280 Hybrid• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: Budzar 3 ton mold chiller• Mold Temps: (2) Matsui Plast - Aid (MCU-55U)• Loaders: (2) Matsui J.I.T. • Sprue Picker: Sailor RX-8E

Molding Cell 8 (280 Ton)Molding Cell 8 (280 Ton)

Molding Cell 9 (240 Ton)Molding Cell 9 (240 Ton)• Toshiba EC240 All Electric• Support Equipment:• Dryer: Nucon Whittman Drymax 120• Chiller: IMS 5 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T.

Molding Cell 10 (243 Ton)Molding Cell 10 (243 Ton)• Nissei FN 5000 Hydraulic• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: IMS 5 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (2) Nucon Whittman J.I.T. • Sprue Picker: Sailor RX-8E

Molding Cell 11 (500 Ton)Molding Cell 11 (500 Ton)• Nissei FN 8000 Hydraulic• Support Equipment:• Dryer: Matsui Multi-Jet 3 100U • Chiller: Budzar 10 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (1) Colortronics CSE 2 / (1) Matsui J.I.T.

Molding Cell 12 (500 Ton)Molding Cell 12 (500 Ton)• Nissei FN 460 Hydraulic• Support Equipment:• Dryer: Matsui Multi-Jet 3 100U • Chiller: Budzar 10 ton mold chiller• Mold Temps: (2) Schreber TrueMold• Loaders: (1) Colortronics CSE 2 / (1) Matsui J.I.T.

Molding Cell 13 (89 Ton)Molding Cell 13 (89 Ton)• Nissei FN X 80 Hybrid• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: Budzar 3 ton mold chiller• Mold Temps: (2) Matsui Plast - Aid (MCU-55U)• Loaders: (2) Matsui J.I.T. • Sprue Picker: Sailor RX-8

Molding Cell 14 (123 Ton)Molding Cell 14 (123 Ton)• Nissei FN X 110 Hybrid• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: Budzar 3 ton mold chiller• Mold Temps: (2) Matsui Plast - Aid (MCU-55U)• Loaders: (2) Matsui J.I.T. • Sprue Picker: Sailor RX-8

Clean Room Molding Cell 15 (309 Ton)Clean Room Molding Cell 15 (309 Ton)

• Nissei NEX280 Electric• Support Equipment:• Dryer: Matsui Multi-Jet 3 / Matsui Granulator SMGL-100U• Chiller: Budzar 5 ton mold chiller• Mold Temps: (2) Matsui Plast - Aid (MCU-55U)• Loaders: (2) Matsui J.I.T. • Robot: Sailor RZ-300VE

AUTOMATIONAUTOMATION

Quality ControlQuality Control• Optical Vision System: Ram Sprint 300 (12”X - 12”Y – 6”Z)• Software: QC Calc.

Quality ControlQuality Control• CMM: Helm Checkmaster 216-142 w / Geomet Software• Optical Comparator: Starrett HE 400 • Surface Plate: Starrett Crystal Pink 36” x 48” Grade “A”• Height Gage: Mitutoyo Check Master• Gage Pins: Vermont .011” thru 1.000” Grade ZZ• Gage Blocks: Mitutoyo .050” thru 4.000” Grade 2

Miscellaneous Equipment Miscellaneous Equipment

• Sonic Welders: Branson 2000X & 910iw• Pad Printers: (2) Printex G2-100• Auto Baggers: Audion Titan 1075 Rollbag

Assembly & Secondary OperationsAssembly & Secondary Operations

• CNC Mill: (1) Hurco VM1• CNC Mill: (1) Hurco VM2• CNC Lathe: (1) Hurco TM6• Wire EDM: (1) Mitsubishi FA10P• CNC EDM Sinker: (1) Mitsubishi VA10P• EDM Sinkers: (1) Charmilles Roboform 20 & (1) Engspark EDM-40• Grinders: (4) Mitsui MSG-200MH• Engine Lathe: (1) ENCO 14-40 & (1) ACER 14-40• Mills: (3) Bridgeport 2HP• Saw: (1) Roll-In EF-1459• Cutter Grinder: (1) Deckle• Dust Collection: (3) Torit VS-1200

Tool RoomTool Room

CNC DepartmentCNC Department

EDM DepartmentEDM Department

Grinding DepartmentGrinding Department

Milling DepartmentMilling Department

Maintenance & Mold StorageMaintenance & Mold Storage

ICON Medical 22,000 sf. Facility with 10,000 sf. Class 100,000 Clean Room

(Completed Fall 2008)

ICON Medical 22,000 sf. Facility with 10,000 sf. Class 100,000 Clean Room

(Completed Fall 2008)

ICON 3 (Future as Needed) Possible 25,000sf

ICON 3 (Future as Needed) Possible 25,000sf

CONTACT INFORMATIONCONTACT INFORMATION

ICON Injection Molding, Inc.

23035 N.17th Drive

Phoenix, Arizona 85027

Phone: 623-869-0200

Fax: 623-869-0400

SALES:

Danny Kleitsch (ext. 102)

[email protected]

Dan Deden (ext. 113)

[email protected]

Website: www.iconinjectionmolding.com