-
ICL Solar - Gas Turbines
Power Generation, Co-generation
CCHP District Energy Trigeneration
Solar - Turbines - Reliable Economical - Energy-efficient -
Systems ICL - CCHP Leader TIC - Cogeneration Technologies Saving
100 % Water
ICL - India Solar - USA The Leader in CCHP Technologies
-
ICL Solar Mission of 21st Century Power, Cogeneration CHP -
Fuel-saving, Water-conservation
ICL Technologies : ICL-group established in India since 1965
earned rich experience, knowledge and committed for product
excellence. ICL is ISO-9001 qualified with membership of many large
institutes with numerous certificates. Thousands of ICL
products are in use all over India with excellent track record
more than 45 years.
ICL CCHP - District Energy (Combined Cooling/heating + Power)
has unique technologies and demonstrated to be the most practical,
economical, energy efficient system now available for world market.
ICL have supplied, installed more than 100,000 T.R
capacities District-Energy, CCHP systems in India. More than
30,000 T.R District Energy CHP systems are under installation.
ICL - India SOLAR - USA
Solar - The rich history of Solar dates back to 1927when it
began as an aircraft manufacturing company, evolving into a gas
turbine technology company in the mid-1940s.Today, Solar Turbines
leads the field in mid-range industrial gas turbine engines. That
leadership position is made possible through over 80 years of
technological innovations, manufacturing expertise and customer
support. With more than one billion operating hours of experience
on land and off shore, Solar continues to provide fully integrated
power solutions that meet customer needs.
Solar is a wholly owned subsidiary of Caterpillar Inc., a
technology leader and the worlds leading manufacturer of diesel and
natural gas reciprocating engines, construction and mining
equipment.
ICL - Four (4) business Divisions are equipped for Product
Marketing, Engineering, Manufacturing and EPC projects. We offer
Gas Turbine Power Plants with District Energy (CHP) or Industrial
Power with Co-generation. The technology opted is for optimum
Energy-efficiency by cooling Inlet-air to gas-turbines. For
Co-generation steam condensing is being done with our Air-cooled
steam condensing systems. ICL saves 100 % water in gas-turbine
power plant by using Air-cooled heat-transfer equipments.
ICL Solar - - your Partner in CCHP - Power Cogeneration
2
-
1.21
3.52
4.60
4.60
5.67
6.30
7.52
9.45
11.43
15.00
21.75
Saturn 20
Centaur 40
Centaur 50
Mercury 50
Taurus 60
Taurus 65
Taurus 70
Mars 90
Mars 100
Titan 130
Titan 250
Solar (Turbomach) Gas Turbines
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar (Turbomach) the widest Range of Gas Turbine 2 to 100 MW
power plant
3
Solar ( Turbomach ) Gas Turbine Power Plants
Gas Turbine Nominal Mass Flow Exhaust Thermal
Model MWe* Kg / Sec Temp. deg Effi. %
Output
1 Saturn 20 1.21 6.5 511 - C 24.3%
2 Centaur 40 3.52 18.9 446 - C 27.9%
3 Centaur 50 4.60 18.9 513 - C 29.3%
4 Mercury 50 4.60 17.7 377 - C 38.5%
5 Taurus 60 5.67 21.6 516 - C 30.4%
6 Taurus 65 6.30 20.6 555 - C 32.9%
7 Taurus 70 7.52 26.6 511 - C 33.8%
8 Mars 90 9.45 39.8 468 - C 31.7%
9 Mars 100 11.43 42.8 490 - C 33.0%
10 Titan 130 15.00 49.4 500- C 35.2%
11 Titan 250 21.75 68.3 465 - C 38.9%
For further information please write to ICL India
Saturn Centaur Mercury
Taurus Mars Titan
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
SOLAR Gas Turbines
Solar Gas Turbines Powering the Global Energy Demands Optimum
use of Fuel with Highest Efficiency
4
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
ICL - Auxiliary - Equipment - for Gas Turbines
1. G.T - Inlet Air Cooling Systems using Waste-heat
2. G.T - Lube Oil (Air-cooled) Coolers
3. G.T - Co-gen Steam (Air-cooled) Condensers
4. G.T - Steam Dump (Air-cooled) Condensers
5
2 - ICL - Lube-Oil Coolers (Air-cooled) Save 100 % Water
1 - ICL Gas Turbine Inlet Air Cooling Equipment - Chilled Water
Cooling Coils Broad Absorption Chillers (Waste-heat Chillers) &
Refrigeration Compressors, Air-cooled Condensers
4 - ICL Steam (Air-cooled) Dump Condensers - Save 100 %
Water
3 - ICL - Steam (Air-cooled) Condensers Save 100 % water
ICL - Business Divisions The leader in Technologies since
1965
CHP (District Energy) - Air Conditioning
Heat Transfer - Air Cooled Systems
Power Generation - Gas Turbine / Thermal
Refrigeration - Liquid chilling
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar - Industry Leader - for Gas Turbine Power
Headquartered in San Diego, California, Solar designs and
manufactures its proven line of compressor sets, mechanical-
drive packages and generator sets using state-of-the-art
operations certified by DNV to conform to the ISO 9001 Quality
Systems Standard. Solar Turbines Incorporated, a subsidiary of
Caterpillar Inc., is a leading producer of industrial gas
turbines and turbomachinery packages in the 1 to 23 MW (1590 to
30,000 hp) range.
Since Solar entered the industrial gas turbine business in 1960
with the Safurn'" turbine, Solar's fleet has grown to more than
13,400 units worldwide. These units have logged more than 1.46
billion hours in 96 countries in some of the toughest, most
challenging arctic, desert, tropical and offshore environments.
This unparalleled experience gives testimony to the robust design
and wide user acceptance of Solar's products. Solar's compact,
lightweight and durable gas turbines offer the highest thermal
efficiencies in their power classes. Other advantages include ease
of transport and installation, long life, high performance,
availability and reliability. Units in the Cenfaur '". MercuryT,
TaurusT, Mars'" and TilanT" gas turbine families are available with
Solar's pollution prevention SoLoNQxT dry low emissions combustion
system. Customers have instaIIed more than 2000 gas turbines with
SoLoNOx, and those units have logged approximately 61 million
operating hours and saved over 1.4 million tons of emissions.
Solar's experience with dry, lean-premixed combustion technology,
designed to meet low emissions regulations, is unmatched by any
other company in the gas turbine industry.
6
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Tailored to Renewable Fuel Applications Solar gas turbines can
operate on renewable fuels in either simple cycle, combined cycle,
or combined heat and power (CHP) modes.
Advantages - for Solar Gas Turbines
1. Extensive experience has shown that gas turbines enjoy
significant availability advantage over competing technologies. And
when you need maintenance, Solar offers an engine exchange program,
which can limit downtime to as little as 24 hours.
2. Independent studies have shown that maintenance costs are
lower for our gas turbines compared with alternative
technologies.
3. Gas turbines are smaller and lighter for comparable power
output
compared to other power generation technology.
4. Noise from gas turbines, being confined primarily to higher
frequency ranges, is easily attenuated, making them good
neighbors.
5. Gas turbines normally produce lower emissions, in terms of
NOx and CO, as compared to internal combustion power generation
alternatives.
6. Gas turbines offer the advantage of a high quality exhaust
heat
stream that can be used in steam production, drying and other
applications
7
3,515
4,600
4,600
5,670
7,500
11,430
15,000
21,745
19,600
25,300
13,800
29,800
34,400
51,800
64,500
78,000
8,909
11,500
6,273
13,545
15,636
23,545
29,318
35,455
Centaur 40
Centaur 50
Mercury 50
Taurus 60
Taurus 70
Mars 100
Titan 130
Titan 250
Solar Gas Turbine -- Kwe - Steam generation ( Lbs/Kg )
Kgs/hr
Lbs/hr
kWe*
Solar Gas Turbines ( Technical data )
Solar G.T Nominal Steam Generation
Model kWe* Lbs/hr Kgs/hr
1 Centaur 40 3,515 19,600 8,909
2 Centaur 50 4,600 25,300 11,500
3 Mercury 50 4,600 13,800 6,273
4 Taurus 60 5,670 29,800 13,545
5 Taurus 70 7,500 34,400 15,636
6 Mars 100 11,430 51,800 23,545
7 Titan 130 15,000 64,500 29,318
8 Titan 250 21,745 78,000 35,455
Note : - For further information write to ICL, New Delhi -
India
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Titan 250 Gas Turbine System
Engineering for Excellence : Every year brings you bigger, more
demanding projects and tougher challenges. Your answer the Titan
250 gas turbine system.
Built on five decades of field-proven technology and experience,
it is the next step in Solars steady evolution to bigger, better
turbomachinery. The Titan 250 was developed from listening to
customers, evaluating market needs and then fulfilling those
requirements in oil and gas production, natural gas transmission
and distribution or
power generation applications.
The Titan 250 produces 50 percent more power in the same
footprint as the Titan 130. You get 30,000 hp with best-in-class 40
percent shaft efficiency, saving on fuel
and reducing emissions.
Solars Titan 250 Gas Turbine can operate on a broad range of
gaseous and
liquid fuels while delivering the best
performance in its class with the lowest
life-cycle cost. This powerhouse will take
you with confidence wherever opportunity leads: into tough
environments, to remote
sites, farther offshore, in deeper water. No
turbine system costs you less per kilowatt-
hour, cubic foot of gas, or barrel of oil
produced.
The Titan 250 is designed for durability, reliability and
availability. With smart
diagnostics, remote monitoring and
extensive onsite maintenance capabilities, the Titan 250
provides best-in-class
maintainability features to keep your
operation online and producing for many years to come.
8
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Leveraging Proven Technology
The Titan 250 is a familiar machine, yet still a gas turbine
like no other taking the best from Solars proven products. Each
advancement builds
on experience gained from our latest and most proven designs,
while
adding thoroughly tested technologies in critical areas of
compressor
aerodynamics, combustion, advanced materials and cooling
performance. Look at the technologies behind the Titan 250 and
youll recognize key
contributions from our most widely accepted products:
Compressor Section Technology : A 16-stage
compressor produces a 24:1 pressure ratio. Coated components
provide corrosion resistant surfaces for
durability. The four-piece, split-case design allows for
easy field maintenance. Variable guide vanes and
stators permit smooth, reliable starting and
stopping.
Combustion Section Technology : The 14 dry, lean-premixed
SoLoNOx injectors use less fuel than
conventional injectors while providing lower
emissions. The combustion liner is an Augmented
Backside Cooled (ABC) configuration providing maximum cooling
ensuring maximum durability.
Hot Section Technology : The two-stage gas
producer features internally air-cooled first and
second stage nozzle vanes as well as internally cooled
first stage rotor blades. The design provides cylindrical blade
tips and a rub-tolerant coating for
improved tip control avoiding downtime. The power
turbine is a three-stage configuration utilizing
shrouded blades to maximize efficiency and flatten
the power curve. 9
Evolution Solars - Gas Turbine Products
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar - Commitment to Sustainable Products
Solar Turbines designs products that lead their categories in
critical performance and environmentally sustainable operation.
These products, including the Titan 250, provide sustainable
solutions through the application of advanced technologies that
enable energy efficiency, low
greenhouse gas emissions, and low pollutant emissions.
Technologies like Solars industry-exclusive SoLoNOx dry
low-emissions combustion technology proven on a wide range of Solar
gas turbines to lower emissions ensures
compliance with stringent exhaust emission regulations
worldwide. This technology cuts
nitrogen oxides up to 90 percent and CO2 emissions are reduced
up to 30 percent of that of conventional combustors. Solar gas
turbines with SoLoNOx combustion systems have logged
more than 54 million operating hours, saving 1.3 million tons of
NOx emissions and
improving air quality for millions of people around the
world.
Our turbine systems provide our customers with cost-effective
energy for oil and gas
production, electric power generation, and other applications
worldwide. They deliver power
in a highly compact package and are well suited for retrofit on
existing sites or in offshore applications where space is at a
premium. In more than 12,000 installations, Solar gas
turbines meet users needs in ways that limit impact on the
environment, protect people who
operate the equipment, and respect people who live nearby.
Solar designs, manufactures and maintains its products following
quality and safety
management systems recognized around the world for excellence.
Under these guidelines,
processes and facilities are constantly evaluated and
improvements implemented
The Titan 250 gas turbine was designed with the same rigorous
approach that has always served our customers well extending
proven
technology to new platforms and steadily advancing the state of
the art.
This process ensures that customers receive robust equipment,
ready for
long, reliable service. The latest proven engineering methods
give the Titan 250 its performance
edge. Tools like computational fluid dynamics (CFD) and
computer-aided
thermal and mechanical analysis ensure achievement of design
and
performance objectives. A comprehensive reliability analysis
gives you
refinements in design and processes that further enhance
availability: 10
Adding redundancy
Improving controls and revising shutdown logic
Enhancing component reliability and durability
Minimizing service events and their duration
Expanding machine health monitoring and
predictive maintenance
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Titan 250 Gas Turbine System
The Titan 250 gas turbine is coupled with driven equipment
specifically designed to meet a wide range of application
requirements. Each package meets industry standards for high
efficiency, reliability, maintainability, durability and safety.
The
package is fully self-contained with integrated lube oil, fuel
and control systems. Solar can configure modular inlet, exhaust
and
ancillary systems to suit your application in enclosed or
unenclosed
configurations.
Gas Compression and Transmission 22, 370 kW (30,000 hp) The
Titan 250 compressor set delivers best-in-class availability
and
reliability for gas gathering, transmission, storage, withdrawal
and gas lift applications. The Solar C85 centrifugal gas compressor
has been designed for
application with the Titan 250 gas turbine, combining high
efficiency
and wide flow range with a robust design and ease of
restaging.
Power Generation 21, 745 kWe
The power generation configuration provides reliable power in
a
compact package and has been designed for ease of in situ
service, repair and overhaul in tight spaces. The Titan 250
generator set is ideal
for offshore platforms, floating production offloading systems,
gas
production and process facility power generation, and
cogeneration.
Mechanical Drive
22, 370 kW (30,000 hp)
The mechanical drive unit provides a powerful, compact prime
mover
ideal for driving centrifugal compressors for air, process and
refrigeration applications as well as powering pumps for
transporting
crude oil and liquid products.
Integrated Packages to Suit your Applications
11
-
1. Remote Monitoring
and Diagnostics, Live View and
Troubleshooting
2. Condition
Assessment
3. Information
Management
4. Collaborative
Communications
5. Precision
Maintenance
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Higher Availability : Tougher projects and challenging markets
demand maximum equipment availability. The Titan 250 promises more
productive hours with less repair and fewer and shorter planned
service intervals. It continues a tradition of modular components
for the ultimate
in operational flexibility and service simplicity. Monitoring
and Diagnostics Cornerstones of Productivity : Titan 250 packages
include the next evolution of InSight System remote
monitoring and predictive diagnostics the industrys most
advanced equipment health management system, designed to save you
time and money. InSight System provides a clear vision, focus and
understanding of your equipment operation.
With InSight System, problems once found only by a
technician visit can be detected online from anywhere even
half a world away so you can avoid unscheduled downtime.
These capabilities rely on a dedicated connectivity solution,
InSight Connect, enabling reliable access to critical
operational information. This secured web connection
provides a standardized method for the acquisition and
transmission of information while minimizing the impact to
an existing customer network. Working around the clock, if
trouble is detected InSight System helps you determine the
prognosis, forecast the outcome, and decide whether to repair
now or wait for the next
scheduled service. With the built-in predictive capability of
Insight System, some events that previously would have shut
the package down now trigger fall-back to a safe operating mode
and alert service personnel to the machines status. The
system also gathers and analyzes information performance maps,
historical displays, reports on availability and
life-cycle cost to help you make operational decisions that
maximize your investment.
12
Insight Connect
Solar GT Monitoring System
-
Lateral Rail System Allow Easy
Removal of Gas Turbine
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Less Service More Production
When it comes to service, the Titan 250 gas turbine system keeps
you online longer. It has been designed to give customers many
years of productivity with the highest life-cycle value
at the lowest life-cycle cost. This means equipment with the
highest availability, reliability
and durability, and machines that are easy to maintain and
service.
Our complete approach to machinery management includes digital
monitoring and control
systems that help further minimize emissions, support predictive
maintenance, increase availability, enable unattended operation,
and reduce life-cycle costs.
All regularly serviced components are placed near the sides of
the package for ease of
access and fast service. With our lateral and axial engine
repair and maintenance system,
you have the option of doing in situ condition-based repair,
modular component exchange, or a complete exchange of major engine
components.
The rail-mounted service system
supports the turbine from below
and allows easy access to inspect, repair or replace hot
section components, bearings,
blades and seals. Technicians
can also remove and replace the
gas producer independently of the power turbine, avoiding
realignment of the power turbine
and driven equipment. The rails
can also be used to roll the
entire turbine out for factory
overhaul or exchange, minimizing downtime.
13
Easy Access to Major Components
Onsite Inspection Components
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar - Gas Turbine Applications : Whatever your application it
may be, ICL-Solar can help you to meet the need for Electrical and
Thermal-energy based upon our experience, engineering competence
and extensive range of gas turbine and its allied application.
1. Power Generation + for providing Power and Heat - Steam or
Hot water generation 2. Power Generation + for providing Process
Heat - Thermal Oil & Steam generation 3. Power Generation +
with Direct use of exhaust gases - Air Conditioning for Chilled /
Hot Water
4. Power Generation + with Direct use of exhaust gases - Powder
drying for Various applications 5. Power Generation + with Direct
use of exhaust gases - Tissue drying & other applications 6.
Power Generation + with Direct use of exhaust gases - Biomass
drying & other applications
7. Power Generation + for High eff. electric power-gen. -
Combined cycle Power-generation 8. Power Generation + for Rapid
dispatch of Power - Peaking power at Peak-load requirements
14
http://turbomach.cat.com/cda/layout?m=246841&x=7http://turbomach.cat.com/cda/layout?m=246842&x=7http://turbomach.cat.com/cda/layout?m=246844&x=7http://turbomach.cat.com/cda/layout?m=246861&x=7http://turbomach.cat.com/cda/layout?m=246881&x=7http://turbomach.cat.com/cda/layout?m=246845&x=7http://turbomach.cat.com/cda/layout?m=246846&x=7
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust
Waste Heat) - - Proven Technologies
15
ICL-Solar - Gas Turbines Application - System - 3
b. Power Generation
c. Chilled Water / Hot Water
Cooling & Heating
Exhaust heat of gas turbine used to power chillers for cooling
for the following :-
Air conditioning for Airports, Hotels, Hospitals, CHP District
Energy etc.
Gas-turbine Turbine Air inlet Chilling to improve performance of
GT.
ICL-Solar - Gas Turbines Application - System - 2
a. Power Generation
b. Thermal Fluid Heating &
Steam Generation The exhaust heat of the gas turbine can be used
to generate steam or thermal oil, for instance in the following
industrial applications:
Chemical or Pharmaceutical
Industry, Textile Industry
ICL-Solar - Gas Turbines Application - System - 1
a. Power Generation
b. Steam & Hot Water The exhaust heat of the gas turbine can
be used to generate steam or hot water, for instance in the
following industrial applications:
Pulp, Paper & Food
Chemical or Pharmaceutical Industry
District Heating
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust
Waste Heat) - - Proven Technologies
16
ICL-Solar - Gas Turbines Application - System - 6
a. Power Generation b. Biomass Drying,
Misc. Heating etc.
The exhaust gas heat of the gas
turbine can be used to directly dry biomass
ICL-Solar - Gas Turbines Application - System - 5
a. Power Generation
b. Tissue Drying, Misc. Heating etc.
Power Generation and Tissue Drying
Direct drying applications use exhaust
gas heat of the gas turbine to directly dry products in the
Tissue Mill.
ICL-Solar - Gas Turbines Application - System - 4
a. Power Generation
b. Ceramic Powder Drying, a. Misc. Heating etc.
Direct drying applications use the
exhaust gas heat of the gas turbine to directly dry products in
the Ceramic Industry.
-
Gas Turbine
Efficiency
The use of Waste-heat of GT
applications will not only save
plenty of fuel, but will
enhance the - - -
- - - Turbine Efficiency more
than 55 / 60 % and in case of
Tri-generation it may be close
to 80 %
* Some proven facts mentioned in the next pages
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust
Waste Heat) - - Proven Technologies
17
ICL-Solar - Gas Turbines Application - System - 8
a. Power Generation
b. Peaking for Rapidly-power
Gas turbines start up rapidly, and
are ideally suited to provide power quickly during periods of
peak demand
ICL-Solar - Gas Turbines Application - System - 7
a. Power Generation
b. Combined Cycle -Co-generation
Power generation applications combine
the gas turbine with a steam turbine cycle to convert all
thermal energy into electric power. Thermal use for instance in
district heating applications. This concept can be combined with
biogas applications, using biogas fuel.
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
ICL-CHP system - - can Reduce Power-requirement Less-than 50 %
of Electrical load of buildings, by using Waste-heat (Exhaust) -
form Gas-Engine / Gas-Turbines
Energy - Efficiency : Comparison
1. Normal - Power Plant
Fuel Input 100 % a. Power output 40 %
b. Waste-heat 60 %
Why - waste - - Heat-energy
2. System using - CHP
Fuel Input 100 %
a. Power output 40 %
b. Cooling/Heating 40 %
Balance Waste-heat 20 %
Gas/Diesel Engine - or - Gas Turbine
18
100%
40%
60%
Fuel Input
Power output
Waste-heat
Only : Power-generation
100%
40%
40%
20%
Fuel Input
Power output
Cooling/Heating
Waste-heat
ICL-BROAD : CHP
Waste Heat
Hot or Chilled Water
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Air Conditioning 500 TR - or - 50,000 TR District Energy - CHP (
Cooling / Heating + power )
Air Conditioning v/s Electricity : Air conditioning needs
electricity and required fuel such as coal, oil/gas or nuclear
power as
source of energy. India being large country the electricity
transmission or transportation of coal, oil or gas has very high
cost.
ICL-Broad provide Solution : ICL developed and installed in the
year 2005 the most-efficient CHP technology (Cooling/Heating +
Power) for air-conditioning. The system not only generates
electricity but also produces chilled/hot water for central
air-conditioning from waste-heat. Brief information of the scheme
is mentioned below :-
Fundamental principal of - BROAD Absorption Chiller 19
Chilled or Hot Water for
Air Conditioning 2- Gas Turbine ( Exhaust ) Waste-Heat to
Produce - -
- - Chilled Water or Hot Water for Air Conditioning
Miracle of - - Waste Heat Converted to - -
( Chilled or Hot Water ) for Air Conditioning
1- Electric supply through
power-Cables to Buildings
from Gas Turbines power-generation
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
DLF - Cyber City - Gurgaon ( NCR Delhi ) INDIA
CCHP - District Energy Schematic 42,000 TR (Chilled Water) being
produced for Air Conditioning (cooling) using
Waste-heat (Exhaust) from Gas Turbines 20
Pipe-lines to Cooling Tower or
ACFC
Electric Supply
to Cyber City Buildings
Chilled or Hot Water Pipe-lines to Cyber
City Buildings
Waste Heat (Turbine-
exhaust) to Chillers
BROAD (Waste-heat) Absorption Chillers 5.0 MW Gas
Turbines
NH 8
Delhi Jaipur Highway
DLF Cyber City Gurgaon
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
DLF Cybe City - Buildings (Gurgaon) NCR Delhi - INDIA
21
ICL District Energy ( CHP ) projects
District Energy Gas Turbines / Air Conditioning
(CHP) Location Gas Engines ( Ton Refrigeration )
1 Cyber City 100 MWe 40,000 TR
2 Silokhera 20 MWe 9,000 TR
3 Hyderabad 25 MWe 11,000 TR
4 Pune 25 MWe 11,000 TR
5 Chennai 30 MWe 15,000 TR
6 Misc. CHP 40 MWe 25,000 TR
Total 240 MWe 1,11,000 TR
ICL District Energy ( CHP ) projects
It is hard to believe that more than 25 above Buildings are Air
Conditioned (CCHP) with source of Energy - - - as Waste Heat
(Exhaust) of Gas-turbine Gen-sets total area 20,000,000 S. ft (2.0
Million Sq. Mt)
In case Waste-heat was not used, it needed 150 MW power plant
instead of 100 MW capacity.
ICL - India is pioneer to use Waste-heat (Exhaust) of
Gas-Turbine / Gas-engine. The fuel efficiency is increased from
35 % to more than 70/80 % of its use for CHP.
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar Gas Turbines & BROAD Absorption Chillers
22
3.5 7.0
14.0
5.5 11.0
22.0 33.0
44.0 55.0
Centaur - 40 x 1
Centaur - 40 x 2
Centaur - 40 x 4
Taurus - 60 x 1
Taurus - 60 x 2
Taurus - 60 x 4
Taurus - 60 x 6
Taurus - 60 x 8
Taurus - 60 x 10
Solar - gas Turbines ( MWe )
MWe
2,000
4,000
8,000
3,000
6,000
12,000
18,000
24,000
30,000
Broad - BZE - 600 x 1
Broad - BZE - 600 x 2
Broad - BZE - 600 x 4
Broad - BZE - 1000 x 1
Broad - BZE - 1000 x 2
Broad - BZE - 1000 x 4
Broad - BZE - 1000 x 6
Broad - BZE - 1000 x 8
Broad - BZE - 1000 x 10
Broad - Absorption Chiller
T.R
Solar - Gas Turbines Turbine BROAD Absorption Chillers
Capacity
Model No x qty MWe Model No x qty T.R
Centaur - 40 x 1 3.5 Broad - BZE - 600 x 1 2,000
Centaur - 40 x 2 7.0 Broad - BZE - 600 x 2 4,000
Centaur - 40 x 4 14.0 Broad - BZE - 600 x 4 8,000
Taurus - 60 x 1 5.5 Broad - BZE - 1000 x 1 3,000
Taurus - 60 x 2 11.0 Broad - BZE - 1000 x 2 6,000
Taurus - 60 x 4 22.0 Broad - BZE - 1000 x 4 12,000
Taurus - 60 x 6 33.0 Broad - BZE - 1000 x 6 18,000
Taurus - 60 x 8 44.0 Broad - BZE - 1000 x 8 24,000
Taurus - 60 x 10 55.0 Broad - BZE - 1000 x 10 30,000
Quick Selections
Solar Gas Turbines and
Broad Absorption Chillers
For ( Green ) District Energy
CHP project
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Indias Largest - CHP Project using Waste-heat Producing - Air
Conditioning 40,000 TR ( Chilled Water ) from Waste-heat
DLF Cyber City Complex of 16 large-buildings
Gurgaon (NCR ) - New Delhi, INDIA
23
Chilled or- Hot Water ( Cooling / Heating ) BROAD producing
3,000 - T.R (Each)
Absorption Chiller
Gas Turbine
5.2 MW
Waste Heat from Gas Turbine Exhaust
BROAD 3,000
- T.R (Each) Absorption Chiller Using Waste-
heat from Solar Gas Turbines
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Renewable Energy Solutions
Advantages for - Solar - Gas Turbines
1. Extensive experience has shown that gas turbines enjoy a
significant availability advantage over competing
technologies.
And when you need maintenance, Solar offers an engine
exchange program, which can limit downtime to as little as 24
hours.
2. Independent studies have shown that maintenance costs are
lower for our gas turbines compared with alternative
technologies.
3. Gas turbines are smaller and lighter for comparable power
output compared to other power generation technology.
4. Noise from gas turbines, being confined primarily to
higher
frequency ranges, is easily attenuated, making them good
neighbors.
5. Gas turbines normally produce lower emissions, in terms
of
NOx and CO, as compared to internal combustion power
generation alternatives.
6. Gas turbines offer the advantage of a high quality
exhaust
heat stream that can be used in steam production, drying and
other applications.
Solar gas turbines can operate on renewable fuels in either
Simple cycle,
Combined cycle, or Combined Heat and Power (CHP) modes 24
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solar Offers a Full Range of Gas Turbines Tailored to Renewable
Fuel Applications
25
Mars - 100 11430 - kWe 51,800 - lbs/hr steam
Titan - 130 15000 - kWe 64,500 - lbs/hr steam
Titan - 250 21745 - kWe 78,000 - lbs/hr steam
Centaur - 40 3515 - kWe 19,600 - lbs/hr steam
Centaur - 50 4600 - kWe 25,300 - lbs/hr steam
Taurus - 60 5670 - kWe 29,800 - lbs/hr steam
Taurus - 70 7500 - kWe 34,400 - lbs/hr steam
Mercury - 50 4600 - kWe 13,800 - lbs/hr steam
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Capabilities : Solar Gas Turbine power generation packages are -
- skid mounted and come with the following standard features:
Industrial grade three-phase induction generator, both 50 Hz and
60 Hz
Epicyclic gearbox between turbine and generator PLC-based
Turbotronic control system to oversee both
turbine and generator operations Lube oil system for turbine and
generator, including lube oil cooler
Turbine air filtration system
Electric start system
Operator and maintenance personnel training
Optional Features:
Outdoor weather-resistant, sound attenuated
enclosure with fire detection/suppression system
Black start capability Remote control operation
Fuel gas compression equipment
Switchgear and motor control center equipment
Stacks and silencers
Heat recovery steam/hot water generators
Comprehensive Services
Solar offers a complete range of services to help you achieve
the lowest life-cycle.
Costs for your equipment at the highest availability, Services
include :-
26
Financing : Whatever your needs, Solar can work with you to
structure a financing solution. Along with Caterpillar Financial
Services Corporation and other financing
resources, we provide a complete offering of tax-exempt and
conventional financing
products including project financing.
Purchase Options
Capital Purchase
Leasing Options
- Capital Lease
- True Lease
- Tax Exempt Leases
Customer Services
Extended Service
Agreements
Operations and
Maintenance Training
Plant Management
Construction Services
1. Engineering
2. Project Management
3. Procurement
4. Construction
5. Installation
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solution for Utility Applications
Benefits of Distributed Generation for Utilities : The benefits
associated with distributed generation are
many and can touch every aspect of your value chain. How many
can you realize?
1. Improve Reliability by Sitting Near the Load
2. Enhance Customer Satisfaction and Retention 3. Attract New
Customers to Your Systems
4. Increase Local Ownership and Control
5. Match Load Growth More Cost Effectively
6. Hedge Against Price Volatility in the Power Markets
7. Provide Rate Stability 8. Reduction in Greenhouse Gas
Emissions
9. Overcome T&D Constraints 10. Improve Asset
Utilization
11. Manage the Shoulders of Daily/Seasonal Peaks
12. Easy to Permit
13. Replace Aging Equipment with Clean, Reliable Gas
Turbines
Benefits of General Utilities in Rural & Urban
Population
42 MW Three Titan 130 21 MW plant one Titan One Taurus 42 MW
Three Titan 130
27
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
Solution for Utility Applications
Have You Considered Distributed Generation ? Since 1999, Solar
Turbines
has delivered nearly 300 MW of distributed generation to a broad
mix of
customers in the utility sector. Applications range from
cogeneration - for its reliability and unparalleled system
efficiency - to mobile power units, which
provide a hedge against electrical price volatility.
Corporate Overview : Headquartered in San Diego, California,
Solar Turbines Incorporated is a subsidiary of Caterpillar Inc., a
Fortune 100 company
and a leading supplier of power generation systems
worldwide.
Solar Turbines is committed to producing reliable, efficient
turbines with low
emissions of NOx, CO, unburned hydrocarbons and particulate
matter. We are a
leader in pollution-prevention combustion technology and
continue to develop
new low-emission turbines. Solar has been a pioneer in the
design, manufacture
and packaging of industrial gas turbine systems for more than 50
years and is a
world leader in the industrial gas turbine power solution
business for needs in
the 1-22 MW size range.
Customers with more than 13,300 gas turbines operating in 96
nations spanning the globe, know they can rely on Solar Turbines to
provide rugged, reliable gas
turbine systems, responsive service, and 24/7 product support -
translating into
low life cycle costs and excellent availability.
28
Applications on Both
Sides of the Meter Including :-
Renewable Fuels
Cogeneration/Combined
Heat & Power Combined Cycle
Installations Span the
Sector Including :-
Investor-Owned Utilities
Municipal Utilities
Power Marketers
Public Power Co-Operative - Sector
Rural Electric Associations
-
ICL Solar Gas Turbine (Power Generation) CCHP - District Energy
- Industrial Power, Co-generation Power Plants
ICL-Solar Gas Turbines & Allied Equipment - - - Now
available in India
29
Gas-Turbine Power Plants Co-generation
Schematic Lay-out
Using Waste-heat
(Exhaust) Boilers
for Co-generation
Electric Power
-
ICL - Technologies - India Projects Engineering Systems &
Equipment
Air is Free - - Water has Cost - - Just Imagine - ?
Solution to the Water Problem
HAC Direct Cooling HAC Indirect Cooling Water - Not Required
For Thermal & Nuclear Power Plants
30
ICL-HAC
ACC
Air-cooled Steam
Condenser
Save 100 % Water
-
ICL - Technologies - India Projects Engineering Systems &
Equipment
Why - ? - - India needs - Air-cooled Cooling Systems - for Power
Generation for Thermal / Nuclear Plant - - Power-generation
India in the next few years is going to install 100,000 MWe
Thermal / Nuclear Electric-energy. These power plants require
highest quantity of water other than any power-generation systems
such as nuclear/thermal, fossil-fuel or natural gas etc.
Cooling-Water for Condensing-steam in power plant from
steam-turbine generators is a subject matter which needs serious
consideration based on following facts.
1. Rivers - Get dry during - Summer and Winter
2. Natural Lakes - Non availability in the Country
3. Sea Coast - Long distance Electric Transmission to
Main-land
4. Agriculture - Irrigation is Top-priority, Pumps need
Electricity
5. Ground Water - Already dried-up have Limitations
6. Tropical India - Water will remain in scarcity because of
Climate
7. Cities Rural - Population & Industry needs Water
8. Environment - Needs Protection - to avoid Air-Pollution
9. Power-generation - Needs Water in very, very
Large-quantity
No doubt the power-generation (Electricity) is a major issue for
industrialization, growth but the water is equally important which
cannot be ignored. Today many countries who have installed nuclear
power-plant such as France, Spain and even USA are experiencing
great deal of water shortage for cooling-systems.
Water - v/s Electricity Indias - Water-thirsty States need Water
for Agriculture / Irrigation
31
World cannot - - -
Afford to Evaporate
Water like this - -
Resources have - -
Limitations
Indias
Water-thirsty States
01 Delhi 02 Punjab 03 Haryana 04 Rajasthan 05 Uttar Pradesh 06
Gujarat 07 Madhya Pradesh 08 Chhattisgarh 09 Orissa 10
Karnataka
11 Andhra Pradesh 12 Tamilnadu
ICL - provide Solution to Water
-
ICL Indias Largest CCHP - District Energy
Combined - Cooling / Heating + Power
( DLF Cyber City - India )
Air Conditioning 40,000 TR Cooling capacity - from - Waste
Heat
Gas Turbine/Engine 96.10 MWe - Power Generation
ICL Technologies
Leader in Projects, Equipment
Corporate office :
International Coil Ltd DLF Cyber City, Building 9-B (7th Floor)
Gurgaon ( NCR ) New Delhi - INDIA
Tel 91- 124- 4956-000 ( 50 lines ) Website :
www.icl-tech.com
Fax : 91- 124- 4956-002 Email : [email protected]
ICL - Branches & Affricates - in India
Mumbai Chennai Kolkata - Bangalore Hyderabad Ahmedabad Jalandhar
Jaipur Patna Lucknow
http://www.icl-tech.com/