Mapua Institute of Technology School of Mechanical Engineering LECTURE ON INTERNAL COMBUSTION ENGINE
Oct 02, 2015
Mapua Institute of Technology
School of Mechanical Engineering
LECTURE
ON
INTERNAL COMBUSTION ENGINE
OTTO CYCLE
I. Diagrams
II. PVT Relations
Process 1-2: isentropic compression
021
1221
1
12
1
1
2
1
1
1
2
1
2
Q
TTmCW
rTT
rV
V
P
P
T
T
v
k
k
k
k
kk
k
Process 2-3: isometric heat addition
233232
1
123
1
12
2
3
2
3
0
TTmCQ
W
rrTrTT
rTT
rP
P
T
T
v
k
kpp
k
k
p
Process 3-4: isentropic expansion
0
1
1
43
3443
1134
1
123
11
4
3
1
3
4
3
4
Q
TTmCW
rTr
TT
rrTrTT
rV
V
P
P
T
T
v
pk
k
k
kpp
k
k
kk
k
Process 4-1: isometric heat rejection
ansionV
Vr
pressureP
Pr
ncompressioV
Vr
ratio
TTmCQ
W
P
P
T
T
k
p
k
v
exp
:
0
3
4
2
3
2
1
4114
14
4
1
4
1
clearanceVVVC 32
Where: c is the percent clearance
DC VcV
since 21 VVVD
2
21
1
VVVVD
then
1 kD
D rVc
V
Therefore,
c
crk
1
III. Heat Added, QA
111
1
1
1
1
23
32
p
k
kv
k
k
k
kpv
v
A
rrTmC
rTrrTmC
TTmC
IV. Heat Rejected, QR
pv
pv
v
R
rTmC
rTTmC
TTmC
11
11
41
14
V. Work net, WKnet
11 11
k
kpv
RA
rrTmC
QQWknet
VI. Thermal Efficiency, th
%1001
1
%100
1
k
k
A
th
r
Q
Wknet
VII. Mean Effective Pressure, PMEP
11
111
1
k
k
kpk
d
MEP
rk
rrrP
V
WknetP
Sample Problem: An air std. Otto cycle uses 0.1 kg of air and has a 17% clearance. The initial conditions are 98 kPa and 37 C, and the energy release during combustion is 1600 KJ/kg. Determine the (a) compression ratio, rk, (b) pressure, volume and temperature, PVT at the four cycle state points, (c) displacement volume, Vd and mean effective pressure, PMEP, (d) Work net,
WKnet, and (e) cycle efficiency, th .
(a) compression ratio, rk
8824.6
17.0
17.01
1
c
crk
(b) PVT at the four cycle state points
3
3
1
23
0132.0
8824.6
0908.0
m
m
r
V
VV
k
C
K
K
rTTk
k
6.397
6.670
8824.631014.1
1
12
since QA = Cv (T3-T2)
K
K
Kkg
KJ
kg
KJ
TC
qT
v
A
25.2900
6.670
7176.0
1600
23
325.4
6.670
25.2900
2
3
K
K
T
TrP
3
1
1
14
0908.0
98
27337287.01.0
m
kPa
KKkg
KJkg
P
mRT
VV
KK
rTT
k
k
72.1340
8824.6
125.2900
1
14.1
1
34
kPa
m
KKkg
KJkg
V
mRTP
05.1458
0132.0
6.670287.01.0
3
2
22
kPa
m
KKkg
KJkg
V
mRTP
85.6305
0132.0
25.2900287.01.0
3
3
3
3
kPa
m
KKkg
KJkg
V
mRTP
77.423
0908.0
72.1340287.01.0
3
4
44
(c) displacement volume, Vd and mean effective pressure, PMEP
3
3
21
0776.0
0132.00908.0
m
m
VVVd
kPa
m
KJ
V
WknetP
d
MEP
7.1108
0776.0
03.863
(d) Work net, Wknet
KJ
TTTTmCWknet v
03.86
4321
(e) cycle efficiency, th
%7.53
%1008824.6
11
%1001
1
14.1
1
k
k
thr
DIESEL CYCLE I. Diagrams
II. PVT Relations
Process 1-2: isentropic compression
021
1221
1
12
1
1
2
1
1
1
2
1
2
Q
TTmCW
rTT
rV
V
P
P
T
T
v
k
k
k
k
kk
k
Process 2-3: isobaric heat addition
2332
232332
1
123
1
12
2
3
2
3
TTmCQ
TTmRVVPW
rrTrTT
rTT
rV
V
T
T
p
k
kcc
k
k
c
Process 3-4: isentropic expansion
043
3443
14
1
123
11
1
2
1
4
3
1
3
4
3
4
Q
TTmCW
rTT
rrTrTT
r
r
V
Vr
V
V
P
P
T
T
v
k
c
k
kcc
k
k
c
k
c
kk
k
Process 4-1: isometric heat rejection
ansionV
V
V
Vr
offcutV
Vr
ncompressioV
V
V
Vr
ratio
TTmCQ
W
P
P
T
T
k
c
k
v
exp
:
0
3
1
3
4
2
3
2
4
2
1
4114
14
4
1
4
1
III. Heat Added, QA
111
23
32
c
k
kp
p
A
rrTmC
TTmC
IV. Heat Rejected, QR
kcv
k
cv
v
R
rTmC
rTTmC
TTmC
11
11
41
14
V. Work net, Wknet
1111
k
cc
k
kv
RA
rrkrTmC
QQWknet
VI. Thermal Efficiency, th
%100
1
111
%100
1
c
k
c
k
k
A
th
rk
r
r
Q
Wknet
VII. Mean Effective Pressure, PMEP
11
111
1
k
k
cc
k
kk
d
MEP
rk
rrkrrP
V
WknetP
Sample Problem:
A one cylinder Diesel engine operates on
the air-standard cycle and receives 27
Btu/rev. The inlet pressure is 14.7 psia, the
inlet temperature is 90F, and the volume
at the bottom dead center is 1.5 ft3. At the
end of compression the pressure is 500
psia.
Determine:
(a) the cycle efficiency
(b) the power if the engine runs at 300RPM
(c) the mean effective pressure
Solution:
(a) the cycle efficiency
3
4111 5.1,550,7.14 ftVVRTpsiaP
revBTUQandpsiaP A 275002
4176.127.14
500 4.111
1
2
2
1
k
kP
P
V
Vr
lb
RRlb
lbft
ftft
in
in
lb
RT
VPm 1082.0
55034.53
5.11447.14 32
2
2
1
11
RrTT kk 53.15064176.12550 14.11
12
53.1506
24.01082.0
2723
Rlb
Btulb
BtuT
mC
QT
P
A
RT 27.25463
6902.153.1506
27.2546
2
3
2
3 T
T
V
VrC
%100
1
111
1
C
k
C
k
k
THrk
r
r
%59%100
16902.14.1
16902.1
4176.12
11
4.1
14.1
TH
(b) the power if the engine runs at 300RPM
rev
lbftor
rev
Btu
rev
BtuQW THANET
09.396,1293.1559.027
lbft
HPrev
rev
lbftNWPower NET
000,33
min
min30009.396,12
HPPower 7.112
(c) the mean effective pressure
11
111
1
k
kCC
kkk
MEPrk
rrkrrPP
142.1214.1
169.1169.142.124.142.127.14
4.114.1
psiaPMEP
psiPMEP 4.62
DUAL COMBUSTION CYCLE
I. Diagrams
II. PVT Relations
Process 1-2: isentropic compression
k
kk
rV
V
T
T
P
P
2
11
1
1
2
1
1
2
Process 2-3: isometric heat addition
prP
P
T
T
2
3
2
3
Process 3-4: isobaric heat addition
crV
V
T
T
3
4
3
4
Process 4-5: isentropic expansion
5
41
1
4
5
1
4
5
V
V
T
T
P
P kk
Process 5-1: isometric heat rejection
5
1
5
1
P
P
T
T
III. Heat Added, QA
3423
3423
4332
TTkTTmC
TTmCTTmC
QQQ
v
pv
A
IV. Heat Rejected, QR
5115
TTmC
v
R
V. Work net, Wknet
513423 TTTTkTTmCQQWknet
v
RA
VI. Thermal Efficiency, th
3423
513423
%100
TTkTTmC
TTTTkTTmC
Q
Wknet
v
v
A
th
1
4
5
45
1
134
1
123
1
12
3423
15
:
%1001
k
cp
k
kc
p
k
kp
k
k
V
V
TT
rrrTrTT
rrTrTT
rTT
where
TTkTT
TT
but, 3
4
4
5
3
5
V
V
V
V
V
V
then, c
k
c r
r
r
VV
VV
VV
V
V 2
1
3
4
4
5
3
5
so that
15 TrrT pk
c
and
%10011
111
1
cpp
p
k
c
k
k
thrkrr
rr
r
VII. Mean Effective Pressure, PMEP
d
MEPV
WknetP
Sample Problem Given: P1 = 100kPa T1 = 300K rk = 13 T4 = 2750K P4 = 6894kPa Cv (air) = 0.7174 Required: WKnet Solution:
34 6894 PkPaP
So
9.178.3626
6894
2
3 kPa
kPa
P
Prp
Also,
3
4
V
Vrc ; 32 VV
Then
73.1
133006894
275078.362614.1
2
4
4
2
2
2
4
4
3
4\
KkPa
KkPa
T
T
P
P
P
mRT
P
mRT
V
Vrc
833.1227300
202.1590049.27514.1
948.836202.1590
833.122773.19.13005
049.275173.1202.15904
202.15909.1948.8363
948.83613300
300
14.1
2
1
vmCWknet
KKT
KKT
KKT
KKT
KT
BRAYTON CYCLE
(Open cycle)
(Closed cycle)
Diagrams
I. PVT Relations
Process 1-2: isentropic compression
k
kk
rV
V
T
T
P
P
2
11
1
1
2
1
1
2
Process 2-3: isobaric heat addition
2
3
2
3
V
V
T
T
WC WT QR
QA
2 3
1 4
P=C
s=C s=C
P=C
WC WT QR
QA
2 3
1 4
P=C
s=C s=C
Process 3-4: isentropic expansion
4
31
1
3
4
1
3
4
V
V
T
T
P
P kk
Process 5-1: isometric heat rejection
4
1
4
1
V
V
T
T
II. Heat Added, QA
23 TTmCQ pA
III. Heat Rejected, QR
41 TTmCQ pR
IV. Work net, Wknet
4123 TTTTmCQQWknet
p
RA
V. Thermal Efficiency, th
%1001
1
%1001
%100
1
23
14
k
k
A
th
r
TT
TT
Q
Wknet
VIII. Mean Effective Pressure, PMEP
24 VV
Wknet
V
WknetP
d
MEP
Problem: There are required 2238KN net from a gas turbine unit for pumping of crude oil. Air enters the compressor section at 99.975 kPa and 278K. The pressure ratio rp=10. The turbine section receives the hot gases at 1111K. Assume a closed Brayton cycle, and find (a) required air flow, and (b) thermal efficiency. Given: Wknet = 2238KN P1 = 99.975kPa T1 = 278K T3 = 1111K rp = 10 = P2/P1 Required:
(a) mass flowrate, m
(b) thermal efficiency, th
Solution: (a) mass flowrate, m
from k
k
k
P
Pr
T
T1
1
21
1
1
2
K
K
rTT kk
p
73.536
10278 4.114.1
1
12
also
1
1
4
3
1
4
3
kk
T
T
P
P
14
23:
PP
PPwhere
K
KT 44.575
10
1111
4.1
14.14
so,
44.29727.5740047.122384123
msKJ
TTTTmCWknet p
skgm 046.8
(b) thermal efficiency, th
%21.48
%100
10
11
%1001
1
%1001
1
4.1
14.1
1
1
k
k
p
k
k
th
r
r
ENGINE TYPES IN TERMS OF CHARGING
4-stroke engine
1st stroke (Intake):
The piston sucks in the fuel-air-
mixture from the carburetor into
the cylinder.
2nd stroke (Compression):
The piston compresses the
mixture.
3rd stroke (Combustion):
The spark from the spark plug
inflames the mixture. The
following explosion presses the
piston to the bottom, the gas is
operating on the piston.
4th stroke (Exhaust): The
piston presses the exhaust out
of the cylinder.
By means of a crank shaft the up and down motion is converted into a rotational motion.
2-stroke engine
1st stroke
The compressed fuel-air mixture ignites and
thereby the piston is pressed down. At the same
time the intake port I is covered by the piston.
Now the new mixture in the crankcase becomes
pre-compressed. Shortly before the piston
approaches the lower dead centre, the exhaust
port and the overflow conduit are uncovered.
Being pressurized in the crankcase the mixture
rushes into the cylinder displacing the consumed
mixture (exhaust now).
2nd stroke
The piston is moving up. The overflow conduit
and the exhaust port are covered, the mixture in
the cylinder is compressed. At the same time
new fuel-air mixture is sucked into the crankcase.
COMPARISON OF GASOLINE AND DIESEL ENGINES Diesel Engine Advantages
Lower fuel cost
Higher efficiency
Readily available for a wide range of sizes and application
Lower running speed Disadvantages
Maintenance is more expensive
Heavier and bulkier for a given power
Higher capital cost
Pollution Gasoline Engine Advantages
Light hence more portable Lower capital costs
Cheaper to maintain
Higher running speeds Disadvantages
Not so durable especially under continuous long term usage Lower efficiency for equivalent power
Fuel is more expensive
Narrow range of off-the-shelf engines available smaller engines more readily available
Pollution
COMBUSTION
A chemical reaction in which fuel combines with oxygen; liberation of a large amount of heat energy. Combustion of Solid Fuel
Facts: - when C is burned, it becomes flue gas - mole (a unit of volume) - all products of combustion should be released ion the stock - hot molecules are lighter
a. combustion of Carbon, C
121)443212(
443212
4412161121
111
22
22
22
22
22
lbCOlbOlbC
lbCOlbOlbC
COmole
lbmoleO
mole
lbmoleC
mole
lbmole
moleCOmoleOmoleC
COOC
1 lb of C requires 3
22 lbs of O2 to produce
3
23 lbs of CO2
b. combustion of Hydrogen, H2
41)36324(
36324
1822161212
212
22
222
222
222
222
222
OlbHlbOlbH
OlbHlbOlbH
OHmole
lbmoleO
mole
lbmoleH
mole
lbmoles
OmolesHmoleOmolesH
OHOH
1 lb of H2 requires 8 lbs of O2 to produce 9 lbs of H2O
C
S
H2
O2
N2
c. combustion of Sulfur, S
321)lbCO64lbO32lbS32(
lbCO64lbO32lbS32
SOmole
lb64mole1O2
mole
lb16mole1S
mole
lb32mole1
moleSO1moleO1moleS1
SOOS
22
22
22
22
22
1 lb of S requires 1 lb of O2 to produce 2 lbs of SO2
Generalization:
F
O(oxygen-fuel ratio) =
lbS
lbO
lbH
lbO
lbC
lbO 2
2
22 183
22
for a given gravimetric analysis of coal
lbfuel
lbOS
lbfuel
lbOOH
lbfuel
lbOC
lbfuel
lbSS
lbS
lbO
lbfuel
lbHH
lbH
lbO
lbfuel
lbCC
lbC
lbO
F
O
2222
2
222
2
22
18
83
22
183
22
instead of supplying pure O2, supply air Air = 23.1% O2 + 76.9% N2
Air = 21% O2 + 79% N2
then
lbair
lbOlbfuel
lbOS
lbfuel
lbOOH
lbfuel
lbOC
lbair
lbOlbfuel
lbO
F
O
F
A
2
2222
2
2
2
231.0
11
88
3
22
231.0
1
lbfuel
lbairS
lbfuel
lbairOH
lbfuel
lbairC 33.4
863.345.11 22
Problem: Given the ultimate/gravimetric analysis of coal as follows:
S = 4.79%; H2 = 5.39%; C = 62.36%; N2 = 1.28%; O2 = 15.5%
Calculate the following:
(a) Theoretical oxygen-fuel ratio (b) Actual air-fuel ratio at 20% excess (c) Gravimetric analysis of dry and wet flue gas
Solution:
(a) theoretical oxygen-fuel ratio, F
O
lbfuel
lbO
lbfuel
lbS
lbS
lbO
lbfuel
lbH
lbH
lbO
lbfuel
lbC
lbC
lbO
F
O
2
22
2
22
988.1
0479.018
155.00539.086236.0
3
22
(b) actual air-fuel ratio, aF
A
lbfuel
lbair
lbair
lbO
lbfuel
lbO
lbair
lbOF
O
F
Awhere
F
A
eF
A
F
A
t
t
ta
606.8
231.0
998.1
231.0
1:
2.01
1
2
2
2
then,
lbfuel
lbair
lbfuel
lbair
eF
A
F
A
ta
338.10
20.1606.8
1
(c) gravimetric analysis of dry gas
OHdgwg
ONSOCOdg
mmm
mmmmm
2
2222
lbfuel
lbdgm
lbfuel
lbO
lbfuel
lbOexcess
F
Om
lbfuel
lbN
lbair
lbN
lbfuel
lbair
lbfuel
lbNm
lbfuel
lbSO
lbfuel
lbS
lbS
lbSOm
lbfuel
lbCO
lbfuel
lbC
lbC
lbCOm
dg
O
N
SO
CO
73.103976.09564.70958.0287.2
3976.02.0988.1
9564.7769.033.100128.0
0958.00479.02
287.26236.03
23
22
222
22
22
2
2
2
2
%705.3%10073.10
3976.0%
%1509.74%10073.10
9564.7%
%8928.0%10073.10
0958.0%
%3141.21%10073.10
287.2%
2
2
2
2
O
N
SO
CO
G
G
G
G
for wet flue gas
lbfuel
lbwgm
lbfuel
OlbH
lbfuel
lbH
lbH
OlbHm
wg
OH
2151.114851.073.10
4851.00539.09 22
2
2
2
%3259.4%1002151.11
4851.0%
%5452.3%1002151.11
3976.0%
%9436.70%1002151.11
9564.7%
%8542.0%1002151.11
0958.0%
%3921.20%1002151.11
287.2%
2
2
2
2
2
OH
O
N
SO
CO
G
G
G
G
G
Example 2 : Given the ultimate/gravimetric analysis of coal as follows: S = 0.55%; H2 = 4.5%; C = 84.02%; N2 = 1.17%; O2 = 6.03%
Calculate : (a)Theoretical oxygen-fuel ratio
(b) Actual air-fuel ratio at 20% excess (c) Gravimetric analysis of wet flue gas
Solution:
(a) theoretical oxygen-fuel ratio, F
O
lbfuel
lbO
lbfuel
lbS
lbS
lbO
lbfuel
lbH
lbH
lbO
lbfuel
lbC
lbC
lbO
F
O
2
22
2
22
546.2
0055.018
0603.0045.088402.0
3
22
(b) actual air-fuel ratio, aF
A
lbfuel
lbair
lbair
lbO
lbfuel
lbO
lbair
lbOF
O
F
Awhere
F
A
eF
A
F
A
t
t
ta
0216.11
231.0
546.2
231.0
1:
2.01
1
2
2
2
then,
lbfuel
lbair
lbfuel
lbair
eF
A
F
A
ta
2260.13
20.10216.11
1
(c) gravimetric analysis of wet gas
OHONSOCOwg mmmmmm 22222
lbfuel
lbwgm
lbfuel
OlbH
lbfuel
lbH
lbH
OlbHm
lbfuel
lbO
lbfuel
lbOexcess
F
Om
lbfuel
lbN
lbair
lbN
lbfuel
lbair
lbfuel
lbNm
lbfuel
lbSO
lbfuel
lbS
lbS
lbSOm
lbfuel
lbCO
lbfuel
lbC
lbC
lbCOm
wg
OH
O
N
SO
CO
1882.14405.05092.0182.10011.0081.3
4851.00539.09
5092.02.0546.2
182.10769.026.130117.0
011.00055.02
081.38402.03
23
22
2
2
22
222
22
22
2
2
2
2
2
%8571.2%854.2%1001882.14
405.0%
%5908.3%589.3%1001882.14
5092.0%
%7827.71%764.71%1001882.14
182.10%
%0776.0%0775.0%1001882.14
011.0%
%7354.21%715.21%1001882.14
081.3%
2
2
2
2
2
OH
O
N
SO
CO
G
G
G
G
G
Calculating for the volumetric analysis of wet flue gas
solution: wg
CO
wg
CO
COn
n
V
VV 22
2% ;
2
2
2
CO
CO
COMW
mn
2
2
2
2
2%
CO
wg
CO
wg
wg
CO
CO
COMW
MWG
MW
m
MW
m
V
where:
lbmole
lbMW
MW
G
MW
G
MW
G
MW
G
MW
G
MWm
m
MWm
m
MWm
m
MWm
m
MWm
m
MW
m
MW
m
MW
m
MW
m
MW
m
m
n
mMW
wg
OH
OH
O
O
N
N
SO
SO
CO
CO
OHwg
OH
Owg
O
Nwg
N
SOwg
SO
COwg
CO
OH
OH
O
O
N
N
SO
SO
CO
CO
wg
wg
wg
wg
6113.29
18
028571.0
32
035908.0
28
717827.0
64
000776.0
44
217354.0
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
%7001.418
6113.298571.2%
%3327.332
6113.295908.3%
%9135.7528
6113.297827.71%
%034.064
6113.290776.0%
%6276.1444
6113.297354.21%
2
2
2
2
2
OH
O
N
SO
CO
V
V
V
V
V
Heating Value quantity of heat produced by the combustion of fuel under specified condition per unit weight or unit of volume.
HHV (Higher Heating Value) accounts for the energy carried by the superheated water vapor. The products of combustion of fuel with H2 content producing vapor in
superheated state and will usually leaves the system, thus carrying with it the energy
represented by the superheated water vapor.
LHV (Lower Heating Value) is found by deducting the heat needed to vaporize the mechanical moisture and the moisture found when fuel burns from HHV.
HHV for Coal: Dulongs Formula
HHV = 14,600 C + 62, 000 (H2 O2/8) + 4050 S BTU/lb
HHV = 33,820 C + 144,212 (H2 O2/8) + 9,304 S kJ/kg
Combustion of Liquid Fuels Properties of Liquid Fuels
1. Specific Gravity
5.131
60
60@..
5.141
0
0
0
GS
API
130
60
60@..
140
0
0
0
GS
BAUME
2. Calorific or Heating Value HHV = 18,440 + 40 (0 API - 10) BTU/lb for kerosene HHV = 18,650 + 40 (0 API 10) BTU/lb for gas fuels, oil or distillate light oils Faragher Marrel & Essax Equation: HHV = 17,645 + 54 (0 API ) BTU/lb for heavy cracked fuel oil. Naval Boiler Laboratory Formula: HHV = 18,250 + 40 (0 Be 10) BTU/lb for all petroleum products. Bureau of Standard HHV = 22,230 3,780 (S.G.)2 BTU/lb
3. Viscosity the measure of the resistance of oil to flow.
4. Flash Point the maximum temperature of which an oil emit vapor that will ignite.
5. Pour Point the lowest temperature at which the fuel will flow when it is chilled without disturbance.
6. Fire point the temperature at which oil burns.
7. Ignition Quality the ability of a fuel to ignite spontaneously
a. If Chemical composition is given:
airCH 4 products of combustion
where: air = 21% O2 + 79% N2 = 1 volume of O2 + 3.76 volume of N2
222224 76.376.3 NxOzHyCONOxCH
Carbon balance: y1
Hydrogen balance: 2
24
z
z
Oxygen balance: 2
2
12
22
zx
zyx
1 vol. CH4 + 2 vol. [O2 + 3.76N2] 1 vol. CO2 + 2 vol. H2O + 2 [3.76N2](1+e)
1 mol CH4 + 2 mol [O2 + 3.76N2] 1 mol CO2 + 2 mol H2O + 2 mol [3.76N2](1+e)
Weight of fuel, CH4 lblbmol
lbmol 16161
Weight of air lblbmol
lb
lbmol
lbmol 56.2742876.3322
Therefore
lbfuel
lbair
lb
lb
Fuel
Air16.17
16
56.274
Combustion of Gaseous Fuel Given the volumetric analysis of a gaseous fuel is given:
%7.31
%1.64
%8.1
%4.2
22
4
2
2
HC
CH
N
CO
]fueltheinNN76.3)e1)(x[(OzHyCON76.3OxHC7.31CH1.64N8.1CO4.2 22222222422
Carbon balance: 9.1297.3121.644.2 yy
Hydrogen balance: 9.15927.3121.644 zz
Oxygen balance: 45.2079.1599.129224.22 xx
Weight of fuel 8.20052247.314121.64288.132124.2
Weight of air 44.478,282876.33245.207
Therefore
kgfuel
kgairor
lbfuel
lbair
lbmol
lblbmol
lb
Fuel
Air2.14
8.2005
44.478,28
INCOMPLETE COMBUSTION
Given the volumetric analysis of fuel:
assumption: CO = 20% of CO2 Solution:
2222222422 76.32.076.37.311.648.14.2 NOzHyCOyCONOxHCCHNCO
Carbon balance:
COmolesy
molesCOy
yy
65.212.0
25.108
2.07.3121.644.2
2
Hydrogen balance:
9.159
27.3121.644
z
z
Oxygen balance:
625.196
9.15925.1082.025.108224.22
x
x
Weight of fuel 8.20052247.314121.64288.132124.2
Weight of air 68.992,262876.332625.196
Therefore
kgfuel
kgairor
lbfuel
lbair
lbmol
lblbmol
lb
Fuel
Air4573.13
8.2005
68.992,26
%7.31
%1.64
%8.1
%4.2
22
4
2
2
HC
CH
N
CO
if gravimetric analysis of the products of combustion is required 2005.8 lbs fuel requires 26,992.68 lbs air to produce (108.25 x MWCO2) + (21.65 x MWCO) +
(159.9 x MWH2O) + { 196.625 [3.76(MWN2)+1.8(MWN2)] }
Thus, 1 lb fuel requires 13.4573 lbs air to produce 2.3856lbfuel
lbCO2
lbfuel
lbCOmCO
23856.22
m products of combustion, PCm = OHOCOCO mmmm 222
%100% 22
PC
CO
COm
mG
CHEMICAL FORMULA OF SOME LIQUID AND GASEOUS FUEL
Gaseous Fuel 1) Methane, CH4 2) Ethane, C2H6 3) Propane, C3H8 4) Butane, C4H20
Liquid Fuel 5) Gasoline, C8H18 6) Dodecane, C12H26 7) Diesoline, C16H32
ENGINE PERFORMANCE Source of Energy: Ec = mf x HV ma/f mexhaust IP FP BP
where: EC = energy chargeable mf = mass flow rate of fuel IP = indicated power BP = brake power EP = electrical power
A. Indicated Power power done in the cylinder; measured by an indicator.
so that,
m
mkPassmA
PC
mI ,
.,., 2
where: AC = area of the indicator card s.s. = scale of indicator spring = length of indicator card
therefore, Sm NLAPIP I in KW
where: A = area of the bore cylinder, m2 = 4
2D
L = length of stroke
Ns = power cycles per second =
s
nac 2
60
c no. of cylinders a no. acting n rpm s stroke
Im
P = indicated mean effective pressure
B. Brake Power / Shaft Power / Developed Power power delivered to the shaft
*measured by (a) for low speed prony brake, and (b) for high speed - dynamometer
Standard Prony Brake Arrangement
A. Toledo Scale
B. Hydraulic Scale
C. Arm
where: Brake Tare (Tare wt.) is the effective weight of the brake arm when brake band in loose so that, Torque(T) = net scale x arm, KN-m
LTWGWLPn Therefore,
Sm NLAP
TnTnBP
B
3060
2
, in kW
where: Bm
P = brake mean effective pressure
C. Mechanical Efficiency
%100
%100
%100
I
B
I
B
m
m
Sm
Sm
m
P
P
NLAP
NLAP
IP
BP
so, IP = FP + BP BP = IP FP now,
%1001
%100
IP
FP
IP
FPIPm
D. Generator Efficiency
%100BP
EPg
E. Combined Mechanical and Electrical Efficiency
mmME
Example 1: An engine has 14 cylinders, with a 13.6cm bore, and a 15.2cm stroke, and develops 2850KW at 250 rpm. The clearance volume of each cylinder is 350cm3. Determine (a) compression ratio, and (b) brake mean effective pressure. Given:
c = 14 D = 13.6cm L = 15.2cm
BP = 2850KW n = 250rpm V2 = 380cm
3
Required: (a) compression ratio, rk
(b) brake mean effective pressure, Bm
P
Solution:
Sm
Dm
NLAPBP
VPWknet
B
B
(a) compression ratio, rk
2
1
V
Vrk ; DVVV 21
3
2
062.2208
2.154
6.13
cm
NLAV SD
then
81.6380
062.2588
062.2588062.2208380
3
3
3
1
cm
cmr
cmV
k
(b) brake mean effective pressure, Bm
P
Sm NLAPBP B
thus, S
mNLA
BPP
B
kPa
mm
s
mKN
PBm
41.253,44
4
260
250114
4
136.0152.0
2850
2
Example 2: Calculate the bore and stroke of a six cylinder engine that delivers 22.4KW at 1800rpm with a ratio of bore to stroke of 0.71. Assume the mean effective pressure in the cylinder is 620kPa, and the mechanical efficiency is 85% Given:
c = 6 D/L = 0.71 BP = 22.4 KW
n = 1800 rpm Pmi = 620 kPa Mech. Eff. = 85 %
Solution:
Sm NLAPBP B
where: %100
I
B
m
m
mP
Pn
kPakPaPBm
52762085.0
Also, Sm NP
BPAL
B
32
0004722.04
4
260
180016
527
4.22
mD
L
kPa
KW
But, 71.0
DL
Therefore
cmmL
cmmD
mD
mDD
61.1010606.0
53.70753.0
0004722.00619.1
0004722.0471.0
33
32
F. Specific Fuel Consumption amount of fuel needed to perform a unit of power
SFC = amount of fuel Power
hrKW
kg
KWP
hrkg
m f
,
,
(1) Indicated Specific fuel Consumption, ISFC
IP
mISFC
f
(2) Brake Specific fuel Consumption, BSFC
m
ff
IP
m
BP
mBSFC
(3) Combined Specific fuel Consumption, CSFC
ME
f
gm
f
g
ff
IP
m
IP
m
BP
m
EP
mCSFC
G. Heat Rate is the amount of heat needed to perform a unit of power.
HR = Energy Changeable Power
hrKW
KJ
KWP
hrKJEC
,
,
(1) Indicated Heat Rate, IHR
HVISFCIP
HVm
IP
EIHR
fC
(2) Brake Heat Rate, BHR
mm
fC IHRHVISFCHVBSFCBP
HVm
BP
EBHR
(3) Combined Heat Rate, CHR
HVCSFCHVISFCHVBSFC
IP
HVm
BP
HVm
EP
HVm
EP
ECHR
mg
gm
f
g
ffC
H. Thermal Efficiency ratio of heat converted to useful power and heat supplied.
th = Power x 100%
Energy Changeable
%100
,
3600,
hr
KJE
hrKW
KJKWP
C
(1) Indicated Thermal Efficiency, Ith
%1003600
%1003600
%1003600
%1003600
IHR
HVISFC
HVm
IP
E
IP
f
C
Ith
(2) Brake Thermal Efficiency, Bth
%1003600
%1003600
%1003600
%1003600
BHRHVBSFC
HVm
BP
E
BP
f
C
Bth
(3) Combined Thermal Efficiency, Cth
%1003600
%1003600
%1003600
%1003600
CHRHVCSFC
HVm
EP
E
EP
f
C
Cth
I. Engine Efficiency ratio of the actual performance of the engine to the ideal.
e = Actual Power x 100% Ideal Power
(1) Indicated Engine Efficiency, Ie
%100i
IP
IPe
(2) Brake Engine Efficiency, Be
%100i
BP
BPe
(3) Combined Engine Efficiency, Ce
%100i
CP
EPe
Example: Given c = 6 s = 4 rk = 9.5 IP = 67.1KW T = 194 N-m
m = 78%
HV=43,970 kJ/kg
mBP = 550 kPa
P1 = 101 kPa T1 = 308 K k = 1.32
ISFC = 0.353 hrKWkg
D = 1.1L
Required: a. bore and stroke
b. thermal efficiency, Ith
c. engine efficiency, Be
Solution:
(a) L and D = ?
2.
60
2
1.
eqTn
BP
eqNLAPBP SmB
equate equation 1 to equation 2
1.1:
19.90919.0
11.101011.0
4
216550
100011942
41.1
4
2
2
60
2
2
DLwhere
cmmL
cmmD
kPa
NKNmNDD
acP
TAL
TnNLAP
B
B
m
Sm
(b) Ith
= ?
%19.23
%100970,43353.0
3600
%1003600
%1003600
%1003600
HVISFC
HVm
IP
E
IP
f
C
Ith
(c) me = ?
%100i
mP
BPe
where: %100IP
BPm
KWKWBP 338.521.6778.0
Also, %100C
ith
E
Pideal
; EC = mf x HV
From, IP
mISFC
f ; mf = IP x ISFC
Also,
%345.51
%1005.9
11
%1001
1
132.1
1
k
k
thr
ideal
Therefore,
KW
shr
kgKJ
hrKWkg
KW
HVISFCIPPi
54.148
36001970,43353.01.6751345.0
51345.0
Finally,
%23.35
%10054.148
338.52
KW
KWem
J. Volumetric Efficiency
V Actual amount of air taken in, m3/s %100
Volumetric or piston displacement, m3/s
%100D
a
V
V
Where:
if wet bulb temperature,tw is not given, then use the general gas law equation:
s
m
P
TRmV
TRmVP
a
aaaa
aaaaa
3
;
if dry bulb temperature,ta and wet bulb temperature, tw, or relative humidity, RH are given, then use the psychrometric chart
aaa vvolspecmV ,. SD NLAV
K. Effect on Engines when operated on Higher Altitudes
(1) Society of Automotive Engineers (SAE) correction formula:
For spark-ignition engines
5.0
S
O
O
S
OST
T
P
PBPBP
For compression-ignition engines
7.0
S
O
O
S
OST
T
P
PBPBP
where: SSS TPBP ,, std. rating of engine
OOO TPBP ,, rating at observed conditions
Approximations to be used as temperature and pressure changes at a given altitude:
Pressure: barometric pressure decreases by 1Hg absolute (83.3mmHg abs) for every 1000 ft (1000 m) increase in altitude based on 29.92Hg absolute (760mmHg abs) sea level.
Temperature: temperature decreases by 3.57F (6.5C) for every 1000 ft (1000
m) increase in altitude based on a standard temperature of 60F (15C).
(2) Diesel Engine Manufactures Association (DEMA) standard rating
2.1) Rated power may not be corrected for altitude up to 1500ft (457.5m). 2.2) For altitudes greater than 1500ft (457.5m), use the following:
Subtract from std. rating 2% for every 1000ft (305m) above 1500ft (457.5m) for supercharged engines.
Subtract from std. rating 4% for every 1000ft (305m) above 1500ft (457.5m) for naturally aspirated engines.
Example: An engine has the following data when operated at an altitude of 1524ft, with a temperature of 15C: BPo = 500KW
BSFCo = 0.28 hrKW
kg
0v = 75%
A:Fo = 23
when the engine is brought to sea level having a pressure of 101.325kPa, and temperature of 20C. Calculate (a) BPs, (b) BSFCs, and (c)) considering 84.86% mechanical efficiency
GivenBPo = 500KW
BSFCo = 0.28 hrKW
kg
m = 84.86%
To = 15C + 273 = 288 K TS = 20C + 273 = 293 K PS = 101.325kPa A:Fo = 23
Required: (a) BPs (b) BSFCs
(c) sI
mP
Solution:
(a) BPS = ?
kPaft
ft
Hg
kPaHgkPaPO 164.96
1000
1524
"92.29
325.101"1325.101
Then,
KW
kPa
kPaKWBPS
56.520
293
288
164.96
325.101500
7.0
(b) BSFCS = ?
BP
mBSFC
f
S ; os fff mmm
Therefore, ssOO BSFCBPBSFCBP
sImP
hrKW
kg
KW
KWBSFCS
269.0
56.520
50028.0
(c) sI
mP = ?
D
Sm
V
IPP
sI ; IPVP Dm
sI
where: KWKWBP
IPm
SS 434.613
8486.0
56.520
Also, ? SD NLAV
But, D
av
V
V
Then, 75.0
a
v
aD
VVV
; PaVa = mRTa
A : Fo 23m
m
of
oa
BSFCS S
f
BP
mS
s
kg
s
hrm
sf0389.0
3600
1269.056.520
So, s
kgma 8947.0230389.0
Thus,
smsm
V
s
mV
kPa
KKkg
KJskg
V
D
a
a
o
o
33
3
168.175.0
8759.0
8759.0
39.84
288287.08947.0
Finally
kPa
sm
KWP
sIm
2.525
1689.1
434.6133
TYPICAL HEAT BALANCE IN ENGINES
Energy Balance
A. Input
Energy Changeable, EC
EC = mf x HV 100%
B. Outputs
1. Useful power, BP 30-32% (Bth
)
2. Heat carried by exhaust gas, QH 24-26% (%QE) 3. Heat carried by jacket or cooling water, QC 30-32% (%QE) 4. Friction, Radiation and unaccounted losses 10-16%
Summary
EC (100%)
QC (24-26%)
QH (30-32%)
others (10-16%)
BP (30-32%)
Percent Cooling Loss
%Qj = Heat carried by the jacket or cooling water x 100% Energy Changeable
%100
HVm
ttCm
f
abpj w
if EC is not given
%1003600
%1003600
HVm
BP
E
BP
f
C
Bth
Bth
f
BPHVm
3600
Now...
%100
3600
%1003600
%Q j
BP
ttCm
BP
ttCm
abpjBth
Bth
abpj
w
w
Solving for the mass of jacket or cooling water, let: %Qj = 32% and Bth
=30%
skg
tt
BP
hr
kg
tt
BP
tt
BP
ttC
BPm
ababab
abpBth
j
w
;2548.0;124.917187.43.0
36000.32
3600%Q j
Solving the volume of jacket or cooling water, let = 1000kg/m3
j
j
V
m ;
j
j
mV