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Mapua Institute of Technology School of Mechanical Engineering LECTURE ON INTERNAL COMBUSTION ENGINE
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  • Mapua Institute of Technology

    School of Mechanical Engineering

    LECTURE

    ON

    INTERNAL COMBUSTION ENGINE

  • OTTO CYCLE

    I. Diagrams

    II. PVT Relations

    Process 1-2: isentropic compression

    021

    1221

    1

    12

    1

    1

    2

    1

    1

    1

    2

    1

    2

    Q

    TTmCW

    rTT

    rV

    V

    P

    P

    T

    T

    v

    k

    k

    k

    k

    kk

    k

    Process 2-3: isometric heat addition

    233232

    1

    123

    1

    12

    2

    3

    2

    3

    0

    TTmCQ

    W

    rrTrTT

    rTT

    rP

    P

    T

    T

    v

    k

    kpp

    k

    k

    p

    Process 3-4: isentropic expansion

    0

    1

    1

    43

    3443

    1134

    1

    123

    11

    4

    3

    1

    3

    4

    3

    4

    Q

    TTmCW

    rTr

    TT

    rrTrTT

    rV

    V

    P

    P

    T

    T

    v

    pk

    k

    k

    kpp

    k

    k

    kk

    k

    Process 4-1: isometric heat rejection

  • ansionV

    Vr

    pressureP

    Pr

    ncompressioV

    Vr

    ratio

    TTmCQ

    W

    P

    P

    T

    T

    k

    p

    k

    v

    exp

    :

    0

    3

    4

    2

    3

    2

    1

    4114

    14

    4

    1

    4

    1

    clearanceVVVC 32

    Where: c is the percent clearance

    DC VcV

    since 21 VVVD

    2

    21

    1

    VVVVD

    then

    1 kD

    D rVc

    V

    Therefore,

    c

    crk

    1

    III. Heat Added, QA

    111

    1

    1

    1

    1

    23

    32

    p

    k

    kv

    k

    k

    k

    kpv

    v

    A

    rrTmC

    rTrrTmC

    TTmC

    QQ

    IV. Heat Rejected, QR

    pv

    pv

    v

    R

    rTmC

    rTTmC

    TTmC

    QQ

    11

    11

    41

    14

    V. Work net, WKnet

    11 11

    k

    kpv

    RA

    rrTmC

    QQWknet

    VI. Thermal Efficiency, th

    %1001

    1

    %100

    1

    k

    k

    A

    th

    r

    Q

    Wknet

    VII. Mean Effective Pressure, PMEP

    11

    111

    1

    k

    k

    kpk

    d

    MEP

    rk

    rrrP

    V

    WknetP

  • Sample Problem: An air std. Otto cycle uses 0.1 kg of air and has a 17% clearance. The initial conditions are 98 kPa and 37 C, and the energy release during combustion is 1600 KJ/kg. Determine the (a) compression ratio, rk, (b) pressure, volume and temperature, PVT at the four cycle state points, (c) displacement volume, Vd and mean effective pressure, PMEP, (d) Work net,

    WKnet, and (e) cycle efficiency, th .

    (a) compression ratio, rk

    8824.6

    17.0

    17.01

    1

    c

    crk

    (b) PVT at the four cycle state points

    3

    3

    1

    23

    0132.0

    8824.6

    0908.0

    m

    m

    r

    V

    VV

    k

    C

    K

    K

    rTTk

    k

    6.397

    6.670

    8824.631014.1

    1

    12

    since QA = Cv (T3-T2)

    K

    K

    Kkg

    KJ

    kg

    KJ

    TC

    qT

    v

    A

    25.2900

    6.670

    7176.0

    1600

    23

    325.4

    6.670

    25.2900

    2

    3

    K

    K

    T

    TrP

    3

    1

    1

    14

    0908.0

    98

    27337287.01.0

    m

    kPa

    KKkg

    KJkg

    P

    mRT

    VV

  • KK

    rTT

    k

    k

    72.1340

    8824.6

    125.2900

    1

    14.1

    1

    34

    kPa

    m

    KKkg

    KJkg

    V

    mRTP

    05.1458

    0132.0

    6.670287.01.0

    3

    2

    22

    kPa

    m

    KKkg

    KJkg

    V

    mRTP

    85.6305

    0132.0

    25.2900287.01.0

    3

    3

    3

    3

    kPa

    m

    KKkg

    KJkg

    V

    mRTP

    77.423

    0908.0

    72.1340287.01.0

    3

    4

    44

    (c) displacement volume, Vd and mean effective pressure, PMEP

    3

    3

    21

    0776.0

    0132.00908.0

    m

    m

    VVVd

    kPa

    m

    KJ

    V

    WknetP

    d

    MEP

    7.1108

    0776.0

    03.863

    (d) Work net, Wknet

    KJ

    TTTTmCWknet v

    03.86

    4321

    (e) cycle efficiency, th

    %7.53

    %1008824.6

    11

    %1001

    1

    14.1

    1

    k

    k

    thr

  • DIESEL CYCLE I. Diagrams

    II. PVT Relations

    Process 1-2: isentropic compression

    021

    1221

    1

    12

    1

    1

    2

    1

    1

    1

    2

    1

    2

    Q

    TTmCW

    rTT

    rV

    V

    P

    P

    T

    T

    v

    k

    k

    k

    k

    kk

    k

    Process 2-3: isobaric heat addition

    2332

    232332

    1

    123

    1

    12

    2

    3

    2

    3

    TTmCQ

    TTmRVVPW

    rrTrTT

    rTT

    rV

    V

    T

    T

    p

    k

    kcc

    k

    k

    c

    Process 3-4: isentropic expansion

    043

    3443

    14

    1

    123

    11

    1

    2

    1

    4

    3

    1

    3

    4

    3

    4

    Q

    TTmCW

    rTT

    rrTrTT

    r

    r

    V

    Vr

    V

    V

    P

    P

    T

    T

    v

    k

    c

    k

    kcc

    k

    k

    c

    k

    c

    kk

    k

    Process 4-1: isometric heat rejection

    ansionV

    V

    V

    Vr

    offcutV

    Vr

    ncompressioV

    V

    V

    Vr

    ratio

    TTmCQ

    W

    P

    P

    T

    T

    k

    c

    k

    v

    exp

    :

    0

    3

    1

    3

    4

    2

    3

    2

    4

    2

    1

    4114

    14

    4

    1

    4

    1

  • III. Heat Added, QA

    111

    23

    32

    c

    k

    kp

    p

    A

    rrTmC

    TTmC

    QQ

    IV. Heat Rejected, QR

    kcv

    k

    cv

    v

    R

    rTmC

    rTTmC

    TTmC

    QQ

    11

    11

    41

    14

    V. Work net, Wknet

    1111

    k

    cc

    k

    kv

    RA

    rrkrTmC

    QQWknet

    VI. Thermal Efficiency, th

    %100

    1

    111

    %100

    1

    c

    k

    c

    k

    k

    A

    th

    rk

    r

    r

    Q

    Wknet

    VII. Mean Effective Pressure, PMEP

    11

    111

    1

    k

    k

    cc

    k

    kk

    d

    MEP

    rk

    rrkrrP

    V

    WknetP

    Sample Problem:

    A one cylinder Diesel engine operates on

    the air-standard cycle and receives 27

    Btu/rev. The inlet pressure is 14.7 psia, the

    inlet temperature is 90F, and the volume

    at the bottom dead center is 1.5 ft3. At the

    end of compression the pressure is 500

    psia.

    Determine:

    (a) the cycle efficiency

    (b) the power if the engine runs at 300RPM

    (c) the mean effective pressure

    Solution:

    (a) the cycle efficiency

    3

    4111 5.1,550,7.14 ftVVRTpsiaP

    revBTUQandpsiaP A 275002

    4176.127.14

    500 4.111

    1

    2

    2

    1

    k

    kP

    P

    V

    Vr

    lb

    RRlb

    lbft

    ftft

    in

    in

    lb

    RT

    VPm 1082.0

    55034.53

    5.11447.14 32

    2

    2

    1

    11

    RrTT kk 53.15064176.12550 14.11

    12

    53.1506

    24.01082.0

    2723

    Rlb

    Btulb

    BtuT

    mC

    QT

    P

    A

    RT 27.25463

  • 6902.153.1506

    27.2546

    2

    3

    2

    3 T

    T

    V

    VrC

    %100

    1

    111

    1

    C

    k

    C

    k

    k

    THrk

    r

    r

    %59%100

    16902.14.1

    16902.1

    4176.12

    11

    4.1

    14.1

    TH

    (b) the power if the engine runs at 300RPM

    rev

    lbftor

    rev

    Btu

    rev

    BtuQW THANET

    09.396,1293.1559.027

    lbft

    HPrev

    rev

    lbftNWPower NET

    000,33

    min

    min30009.396,12

    HPPower 7.112

    (c) the mean effective pressure

    11

    111

    1

    k

    kCC

    kkk

    MEPrk

    rrkrrPP

    142.1214.1

    169.1169.142.124.142.127.14

    4.114.1

    psiaPMEP

    psiPMEP 4.62

    DUAL COMBUSTION CYCLE

    I. Diagrams

    II. PVT Relations

    Process 1-2: isentropic compression

    k

    kk

    rV

    V

    T

    T

    P

    P

    2

    11

    1

    1

    2

    1

    1

    2

    Process 2-3: isometric heat addition

    prP

    P

    T

    T

    2

    3

    2

    3

    Process 3-4: isobaric heat addition

    crV

    V

    T

    T

    3

    4

    3

    4

  • Process 4-5: isentropic expansion

    5

    41

    1

    4

    5

    1

    4

    5

    V

    V

    T

    T

    P

    P kk

    Process 5-1: isometric heat rejection

    5

    1

    5

    1

    P

    P

    T

    T

    III. Heat Added, QA

    3423

    3423

    4332

    TTkTTmC

    TTmCTTmC

    QQQ

    v

    pv

    A

    IV. Heat Rejected, QR

    5115

    TTmC

    QQ

    v

    R

    V. Work net, Wknet

    513423 TTTTkTTmCQQWknet

    v

    RA

    VI. Thermal Efficiency, th

    3423

    513423

    %100

    TTkTTmC

    TTTTkTTmC

    Q

    Wknet

    v

    v

    A

    th

    1

    4

    5

    45

    1

    134

    1

    123

    1

    12

    3423

    15

    :

    %1001

    k

    cp

    k

    kc

    p

    k

    kp

    k

    k

    V

    V

    TT

    rrrTrTT

    rrTrTT

    rTT

    where

    TTkTT

    TT

    but, 3

    4

    4

    5

    3

    5

    V

    V

    V

    V

    V

    V

    then, c

    k

    c r

    r

    r

    VV

    VV

    VV

    V

    V 2

    1

    3

    4

    4

    5

    3

    5

    so that

    15 TrrT pk

    c

    and

    %10011

    111

    1

    cpp

    p

    k

    c

    k

    k

    thrkrr

    rr

    r

    VII. Mean Effective Pressure, PMEP

    d

    MEPV

    WknetP

  • Sample Problem Given: P1 = 100kPa T1 = 300K rk = 13 T4 = 2750K P4 = 6894kPa Cv (air) = 0.7174 Required: WKnet Solution:

    34 6894 PkPaP

    So

    9.178.3626

    6894

    2

    3 kPa

    kPa

    P

    Prp

    Also,

    3

    4

    V

    Vrc ; 32 VV

    Then

    73.1

    133006894

    275078.362614.1

    2

    4

    4

    2

    2

    2

    4

    4

    3

    4\

    KkPa

    KkPa

    T

    T

    P

    P

    P

    mRT

    P

    mRT

    V

    Vrc

    833.1227300

    202.1590049.27514.1

    948.836202.1590

    833.122773.19.13005

    049.275173.1202.15904

    202.15909.1948.8363

    948.83613300

    300

    14.1

    2

    1

    vmCWknet

    KKT

    KKT

    KKT

    KKT

    KT

  • BRAYTON CYCLE

    (Open cycle)

    (Closed cycle)

    Diagrams

    I. PVT Relations

    Process 1-2: isentropic compression

    k

    kk

    rV

    V

    T

    T

    P

    P

    2

    11

    1

    1

    2

    1

    1

    2

    Process 2-3: isobaric heat addition

    2

    3

    2

    3

    V

    V

    T

    T

    WC WT QR

    QA

    2 3

    1 4

    P=C

    s=C s=C

    P=C

    WC WT QR

    QA

    2 3

    1 4

    P=C

    s=C s=C

  • Process 3-4: isentropic expansion

    4

    31

    1

    3

    4

    1

    3

    4

    V

    V

    T

    T

    P

    P kk

    Process 5-1: isometric heat rejection

    4

    1

    4

    1

    V

    V

    T

    T

    II. Heat Added, QA

    23 TTmCQ pA

    III. Heat Rejected, QR

    41 TTmCQ pR

    IV. Work net, Wknet

    4123 TTTTmCQQWknet

    p

    RA

    V. Thermal Efficiency, th

    %1001

    1

    %1001

    %100

    1

    23

    14

    k

    k

    A

    th

    r

    TT

    TT

    Q

    Wknet

    VIII. Mean Effective Pressure, PMEP

    24 VV

    Wknet

    V

    WknetP

    d

    MEP

    Problem: There are required 2238KN net from a gas turbine unit for pumping of crude oil. Air enters the compressor section at 99.975 kPa and 278K. The pressure ratio rp=10. The turbine section receives the hot gases at 1111K. Assume a closed Brayton cycle, and find (a) required air flow, and (b) thermal efficiency. Given: Wknet = 2238KN P1 = 99.975kPa T1 = 278K T3 = 1111K rp = 10 = P2/P1 Required:

    (a) mass flowrate, m

    (b) thermal efficiency, th

    Solution: (a) mass flowrate, m

    from k

    k

    k

    P

    Pr

    T

    T1

    1

    21

    1

    1

    2

    K

    K

    rTT kk

    p

    73.536

    10278 4.114.1

    1

    12

  • also

    1

    1

    4

    3

    1

    4

    3

    kk

    T

    T

    P

    P

    14

    23:

    PP

    PPwhere

    K

    KT 44.575

    10

    1111

    4.1

    14.14

    so,

    44.29727.5740047.122384123

    msKJ

    TTTTmCWknet p

    skgm 046.8

    (b) thermal efficiency, th

    %21.48

    %100

    10

    11

    %1001

    1

    %1001

    1

    4.1

    14.1

    1

    1

    k

    k

    p

    k

    k

    th

    r

    r

  • ENGINE TYPES IN TERMS OF CHARGING

    4-stroke engine

    1st stroke (Intake):

    The piston sucks in the fuel-air-

    mixture from the carburetor into

    the cylinder.

    2nd stroke (Compression):

    The piston compresses the

    mixture.

    3rd stroke (Combustion):

    The spark from the spark plug

    inflames the mixture. The

    following explosion presses the

    piston to the bottom, the gas is

    operating on the piston.

    4th stroke (Exhaust): The

    piston presses the exhaust out

    of the cylinder.

    By means of a crank shaft the up and down motion is converted into a rotational motion.

    2-stroke engine

    1st stroke

    The compressed fuel-air mixture ignites and

    thereby the piston is pressed down. At the same

    time the intake port I is covered by the piston.

    Now the new mixture in the crankcase becomes

    pre-compressed. Shortly before the piston

    approaches the lower dead centre, the exhaust

    port and the overflow conduit are uncovered.

    Being pressurized in the crankcase the mixture

    rushes into the cylinder displacing the consumed

    mixture (exhaust now).

    2nd stroke

    The piston is moving up. The overflow conduit

    and the exhaust port are covered, the mixture in

    the cylinder is compressed. At the same time

    new fuel-air mixture is sucked into the crankcase.

  • COMPARISON OF GASOLINE AND DIESEL ENGINES Diesel Engine Advantages

    Lower fuel cost

    Higher efficiency

    Readily available for a wide range of sizes and application

    Lower running speed Disadvantages

    Maintenance is more expensive

    Heavier and bulkier for a given power

    Higher capital cost

    Pollution Gasoline Engine Advantages

    Light hence more portable Lower capital costs

    Cheaper to maintain

    Higher running speeds Disadvantages

    Not so durable especially under continuous long term usage Lower efficiency for equivalent power

    Fuel is more expensive

    Narrow range of off-the-shelf engines available smaller engines more readily available

    Pollution

  • COMBUSTION

    A chemical reaction in which fuel combines with oxygen; liberation of a large amount of heat energy. Combustion of Solid Fuel

    Facts: - when C is burned, it becomes flue gas - mole (a unit of volume) - all products of combustion should be released ion the stock - hot molecules are lighter

    a. combustion of Carbon, C

    121)443212(

    443212

    4412161121

    111

    22

    22

    22

    22

    22

    lbCOlbOlbC

    lbCOlbOlbC

    COmole

    lbmoleO

    mole

    lbmoleC

    mole

    lbmole

    moleCOmoleOmoleC

    COOC

    1 lb of C requires 3

    22 lbs of O2 to produce

    3

    23 lbs of CO2

    b. combustion of Hydrogen, H2

    41)36324(

    36324

    1822161212

    212

    22

    222

    222

    222

    222

    222

    OlbHlbOlbH

    OlbHlbOlbH

    OHmole

    lbmoleO

    mole

    lbmoleH

    mole

    lbmoles

    OmolesHmoleOmolesH

    OHOH

    1 lb of H2 requires 8 lbs of O2 to produce 9 lbs of H2O

    C

    S

    H2

    O2

    N2

  • c. combustion of Sulfur, S

    321)lbCO64lbO32lbS32(

    lbCO64lbO32lbS32

    SOmole

    lb64mole1O2

    mole

    lb16mole1S

    mole

    lb32mole1

    moleSO1moleO1moleS1

    SOOS

    22

    22

    22

    22

    22

    1 lb of S requires 1 lb of O2 to produce 2 lbs of SO2

    Generalization:

    F

    O(oxygen-fuel ratio) =

    lbS

    lbO

    lbH

    lbO

    lbC

    lbO 2

    2

    22 183

    22

    for a given gravimetric analysis of coal

    lbfuel

    lbOS

    lbfuel

    lbOOH

    lbfuel

    lbOC

    lbfuel

    lbSS

    lbS

    lbO

    lbfuel

    lbHH

    lbH

    lbO

    lbfuel

    lbCC

    lbC

    lbO

    F

    O

    2222

    2

    222

    2

    22

    18

    83

    22

    183

    22

    instead of supplying pure O2, supply air Air = 23.1% O2 + 76.9% N2

    Air = 21% O2 + 79% N2

    then

    lbair

    lbOlbfuel

    lbOS

    lbfuel

    lbOOH

    lbfuel

    lbOC

    lbair

    lbOlbfuel

    lbO

    F

    O

    F

    A

    2

    2222

    2

    2

    2

    231.0

    11

    88

    3

    22

    231.0

    1

    lbfuel

    lbairS

    lbfuel

    lbairOH

    lbfuel

    lbairC 33.4

    863.345.11 22

  • Problem: Given the ultimate/gravimetric analysis of coal as follows:

    S = 4.79%; H2 = 5.39%; C = 62.36%; N2 = 1.28%; O2 = 15.5%

    Calculate the following:

    (a) Theoretical oxygen-fuel ratio (b) Actual air-fuel ratio at 20% excess (c) Gravimetric analysis of dry and wet flue gas

    Solution:

    (a) theoretical oxygen-fuel ratio, F

    O

    lbfuel

    lbO

    lbfuel

    lbS

    lbS

    lbO

    lbfuel

    lbH

    lbH

    lbO

    lbfuel

    lbC

    lbC

    lbO

    F

    O

    2

    22

    2

    22

    988.1

    0479.018

    155.00539.086236.0

    3

    22

    (b) actual air-fuel ratio, aF

    A

    lbfuel

    lbair

    lbair

    lbO

    lbfuel

    lbO

    lbair

    lbOF

    O

    F

    Awhere

    F

    A

    eF

    A

    F

    A

    t

    t

    ta

    606.8

    231.0

    998.1

    231.0

    1:

    2.01

    1

    2

    2

    2

    then,

    lbfuel

    lbair

    lbfuel

    lbair

    eF

    A

    F

    A

    ta

    338.10

    20.1606.8

    1

  • (c) gravimetric analysis of dry gas

    OHdgwg

    ONSOCOdg

    mmm

    mmmmm

    2

    2222

    lbfuel

    lbdgm

    lbfuel

    lbO

    lbfuel

    lbOexcess

    F

    Om

    lbfuel

    lbN

    lbair

    lbN

    lbfuel

    lbair

    lbfuel

    lbNm

    lbfuel

    lbSO

    lbfuel

    lbS

    lbS

    lbSOm

    lbfuel

    lbCO

    lbfuel

    lbC

    lbC

    lbCOm

    dg

    O

    N

    SO

    CO

    73.103976.09564.70958.0287.2

    3976.02.0988.1

    9564.7769.033.100128.0

    0958.00479.02

    287.26236.03

    23

    22

    222

    22

    22

    2

    2

    2

    2

    %705.3%10073.10

    3976.0%

    %1509.74%10073.10

    9564.7%

    %8928.0%10073.10

    0958.0%

    %3141.21%10073.10

    287.2%

    2

    2

    2

    2

    O

    N

    SO

    CO

    G

    G

    G

    G

    for wet flue gas

    lbfuel

    lbwgm

    lbfuel

    OlbH

    lbfuel

    lbH

    lbH

    OlbHm

    wg

    OH

    2151.114851.073.10

    4851.00539.09 22

    2

    2

    2

  • %3259.4%1002151.11

    4851.0%

    %5452.3%1002151.11

    3976.0%

    %9436.70%1002151.11

    9564.7%

    %8542.0%1002151.11

    0958.0%

    %3921.20%1002151.11

    287.2%

    2

    2

    2

    2

    2

    OH

    O

    N

    SO

    CO

    G

    G

    G

    G

    G

    Example 2 : Given the ultimate/gravimetric analysis of coal as follows: S = 0.55%; H2 = 4.5%; C = 84.02%; N2 = 1.17%; O2 = 6.03%

    Calculate : (a)Theoretical oxygen-fuel ratio

    (b) Actual air-fuel ratio at 20% excess (c) Gravimetric analysis of wet flue gas

    Solution:

    (a) theoretical oxygen-fuel ratio, F

    O

    lbfuel

    lbO

    lbfuel

    lbS

    lbS

    lbO

    lbfuel

    lbH

    lbH

    lbO

    lbfuel

    lbC

    lbC

    lbO

    F

    O

    2

    22

    2

    22

    546.2

    0055.018

    0603.0045.088402.0

    3

    22

    (b) actual air-fuel ratio, aF

    A

    lbfuel

    lbair

    lbair

    lbO

    lbfuel

    lbO

    lbair

    lbOF

    O

    F

    Awhere

    F

    A

    eF

    A

    F

    A

    t

    t

    ta

    0216.11

    231.0

    546.2

    231.0

    1:

    2.01

    1

    2

    2

    2

  • then,

    lbfuel

    lbair

    lbfuel

    lbair

    eF

    A

    F

    A

    ta

    2260.13

    20.10216.11

    1

    (c) gravimetric analysis of wet gas

    OHONSOCOwg mmmmmm 22222

    lbfuel

    lbwgm

    lbfuel

    OlbH

    lbfuel

    lbH

    lbH

    OlbHm

    lbfuel

    lbO

    lbfuel

    lbOexcess

    F

    Om

    lbfuel

    lbN

    lbair

    lbN

    lbfuel

    lbair

    lbfuel

    lbNm

    lbfuel

    lbSO

    lbfuel

    lbS

    lbS

    lbSOm

    lbfuel

    lbCO

    lbfuel

    lbC

    lbC

    lbCOm

    wg

    OH

    O

    N

    SO

    CO

    1882.14405.05092.0182.10011.0081.3

    4851.00539.09

    5092.02.0546.2

    182.10769.026.130117.0

    011.00055.02

    081.38402.03

    23

    22

    2

    2

    22

    222

    22

    22

    2

    2

    2

    2

    2

    %8571.2%854.2%1001882.14

    405.0%

    %5908.3%589.3%1001882.14

    5092.0%

    %7827.71%764.71%1001882.14

    182.10%

    %0776.0%0775.0%1001882.14

    011.0%

    %7354.21%715.21%1001882.14

    081.3%

    2

    2

    2

    2

    2

    OH

    O

    N

    SO

    CO

    G

    G

    G

    G

    G

  • Calculating for the volumetric analysis of wet flue gas

    solution: wg

    CO

    wg

    CO

    COn

    n

    V

    VV 22

    2% ;

    2

    2

    2

    CO

    CO

    COMW

    mn

    2

    2

    2

    2

    2%

    CO

    wg

    CO

    wg

    wg

    CO

    CO

    COMW

    MWG

    MW

    m

    MW

    m

    V

    where:

    lbmole

    lbMW

    MW

    G

    MW

    G

    MW

    G

    MW

    G

    MW

    G

    MWm

    m

    MWm

    m

    MWm

    m

    MWm

    m

    MWm

    m

    MW

    m

    MW

    m

    MW

    m

    MW

    m

    MW

    m

    m

    n

    mMW

    wg

    OH

    OH

    O

    O

    N

    N

    SO

    SO

    CO

    CO

    OHwg

    OH

    Owg

    O

    Nwg

    N

    SOwg

    SO

    COwg

    CO

    OH

    OH

    O

    O

    N

    N

    SO

    SO

    CO

    CO

    wg

    wg

    wg

    wg

    6113.29

    18

    028571.0

    32

    035908.0

    28

    717827.0

    64

    000776.0

    44

    217354.0

    1

    1

    1

    1

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

  • %7001.418

    6113.298571.2%

    %3327.332

    6113.295908.3%

    %9135.7528

    6113.297827.71%

    %034.064

    6113.290776.0%

    %6276.1444

    6113.297354.21%

    2

    2

    2

    2

    2

    OH

    O

    N

    SO

    CO

    V

    V

    V

    V

    V

    Heating Value quantity of heat produced by the combustion of fuel under specified condition per unit weight or unit of volume.

    HHV (Higher Heating Value) accounts for the energy carried by the superheated water vapor. The products of combustion of fuel with H2 content producing vapor in

    superheated state and will usually leaves the system, thus carrying with it the energy

    represented by the superheated water vapor.

    LHV (Lower Heating Value) is found by deducting the heat needed to vaporize the mechanical moisture and the moisture found when fuel burns from HHV.

    HHV for Coal: Dulongs Formula

    HHV = 14,600 C + 62, 000 (H2 O2/8) + 4050 S BTU/lb

    HHV = 33,820 C + 144,212 (H2 O2/8) + 9,304 S kJ/kg

  • Combustion of Liquid Fuels Properties of Liquid Fuels

    1. Specific Gravity

    5.131

    60

    60@..

    5.141

    0

    0

    0

    GS

    API

    130

    60

    60@..

    140

    0

    0

    0

    GS

    BAUME

    2. Calorific or Heating Value HHV = 18,440 + 40 (0 API - 10) BTU/lb for kerosene HHV = 18,650 + 40 (0 API 10) BTU/lb for gas fuels, oil or distillate light oils Faragher Marrel & Essax Equation: HHV = 17,645 + 54 (0 API ) BTU/lb for heavy cracked fuel oil. Naval Boiler Laboratory Formula: HHV = 18,250 + 40 (0 Be 10) BTU/lb for all petroleum products. Bureau of Standard HHV = 22,230 3,780 (S.G.)2 BTU/lb

    3. Viscosity the measure of the resistance of oil to flow.

    4. Flash Point the maximum temperature of which an oil emit vapor that will ignite.

    5. Pour Point the lowest temperature at which the fuel will flow when it is chilled without disturbance.

    6. Fire point the temperature at which oil burns.

    7. Ignition Quality the ability of a fuel to ignite spontaneously

  • a. If Chemical composition is given:

    airCH 4 products of combustion

    where: air = 21% O2 + 79% N2 = 1 volume of O2 + 3.76 volume of N2

    222224 76.376.3 NxOzHyCONOxCH

    Carbon balance: y1

    Hydrogen balance: 2

    24

    z

    z

    Oxygen balance: 2

    2

    12

    22

    zx

    zyx

    1 vol. CH4 + 2 vol. [O2 + 3.76N2] 1 vol. CO2 + 2 vol. H2O + 2 [3.76N2](1+e)

    1 mol CH4 + 2 mol [O2 + 3.76N2] 1 mol CO2 + 2 mol H2O + 2 mol [3.76N2](1+e)

    Weight of fuel, CH4 lblbmol

    lbmol 16161

    Weight of air lblbmol

    lb

    lbmol

    lbmol 56.2742876.3322

    Therefore

    lbfuel

    lbair

    lb

    lb

    Fuel

    Air16.17

    16

    56.274

  • Combustion of Gaseous Fuel Given the volumetric analysis of a gaseous fuel is given:

    %7.31

    %1.64

    %8.1

    %4.2

    22

    4

    2

    2

    HC

    CH

    N

    CO

    ]fueltheinNN76.3)e1)(x[(OzHyCON76.3OxHC7.31CH1.64N8.1CO4.2 22222222422

    Carbon balance: 9.1297.3121.644.2 yy

    Hydrogen balance: 9.15927.3121.644 zz

    Oxygen balance: 45.2079.1599.129224.22 xx

    Weight of fuel 8.20052247.314121.64288.132124.2

    Weight of air 44.478,282876.33245.207

    Therefore

    kgfuel

    kgairor

    lbfuel

    lbair

    lbmol

    lblbmol

    lb

    Fuel

    Air2.14

    8.2005

    44.478,28

  • INCOMPLETE COMBUSTION

    Given the volumetric analysis of fuel:

    assumption: CO = 20% of CO2 Solution:

    2222222422 76.32.076.37.311.648.14.2 NOzHyCOyCONOxHCCHNCO

    Carbon balance:

    COmolesy

    molesCOy

    yy

    65.212.0

    25.108

    2.07.3121.644.2

    2

    Hydrogen balance:

    9.159

    27.3121.644

    z

    z

    Oxygen balance:

    625.196

    9.15925.1082.025.108224.22

    x

    x

    Weight of fuel 8.20052247.314121.64288.132124.2

    Weight of air 68.992,262876.332625.196

    Therefore

    kgfuel

    kgairor

    lbfuel

    lbair

    lbmol

    lblbmol

    lb

    Fuel

    Air4573.13

    8.2005

    68.992,26

    %7.31

    %1.64

    %8.1

    %4.2

    22

    4

    2

    2

    HC

    CH

    N

    CO

  • if gravimetric analysis of the products of combustion is required 2005.8 lbs fuel requires 26,992.68 lbs air to produce (108.25 x MWCO2) + (21.65 x MWCO) +

    (159.9 x MWH2O) + { 196.625 [3.76(MWN2)+1.8(MWN2)] }

    Thus, 1 lb fuel requires 13.4573 lbs air to produce 2.3856lbfuel

    lbCO2

    lbfuel

    lbCOmCO

    23856.22

    m products of combustion, PCm = OHOCOCO mmmm 222

    %100% 22

    PC

    CO

    COm

    mG

    CHEMICAL FORMULA OF SOME LIQUID AND GASEOUS FUEL

    Gaseous Fuel 1) Methane, CH4 2) Ethane, C2H6 3) Propane, C3H8 4) Butane, C4H20

    Liquid Fuel 5) Gasoline, C8H18 6) Dodecane, C12H26 7) Diesoline, C16H32

  • ENGINE PERFORMANCE Source of Energy: Ec = mf x HV ma/f mexhaust IP FP BP

    where: EC = energy chargeable mf = mass flow rate of fuel IP = indicated power BP = brake power EP = electrical power

    A. Indicated Power power done in the cylinder; measured by an indicator.

    so that,

    m

    mkPassmA

    PC

    mI ,

    .,., 2

    where: AC = area of the indicator card s.s. = scale of indicator spring = length of indicator card

    therefore, Sm NLAPIP I in KW

    where: A = area of the bore cylinder, m2 = 4

    2D

    L = length of stroke

    Ns = power cycles per second =

    s

    nac 2

    60

    c no. of cylinders a no. acting n rpm s stroke

    Im

    P = indicated mean effective pressure

  • B. Brake Power / Shaft Power / Developed Power power delivered to the shaft

    *measured by (a) for low speed prony brake, and (b) for high speed - dynamometer

    Standard Prony Brake Arrangement

    A. Toledo Scale

    B. Hydraulic Scale

    C. Arm

    where: Brake Tare (Tare wt.) is the effective weight of the brake arm when brake band in loose so that, Torque(T) = net scale x arm, KN-m

    LTWGWLPn Therefore,

    Sm NLAP

    TnTnBP

    B

    3060

    2

    , in kW

    where: Bm

    P = brake mean effective pressure

  • C. Mechanical Efficiency

    %100

    %100

    %100

    I

    B

    I

    B

    m

    m

    Sm

    Sm

    m

    P

    P

    NLAP

    NLAP

    IP

    BP

    so, IP = FP + BP BP = IP FP now,

    %1001

    %100

    IP

    FP

    IP

    FPIPm

    D. Generator Efficiency

    %100BP

    EPg

    E. Combined Mechanical and Electrical Efficiency

    mmME

    Example 1: An engine has 14 cylinders, with a 13.6cm bore, and a 15.2cm stroke, and develops 2850KW at 250 rpm. The clearance volume of each cylinder is 350cm3. Determine (a) compression ratio, and (b) brake mean effective pressure. Given:

    c = 14 D = 13.6cm L = 15.2cm

    BP = 2850KW n = 250rpm V2 = 380cm

    3

    Required: (a) compression ratio, rk

    (b) brake mean effective pressure, Bm

    P

  • Solution:

    Sm

    Dm

    NLAPBP

    VPWknet

    B

    B

    (a) compression ratio, rk

    2

    1

    V

    Vrk ; DVVV 21

    3

    2

    062.2208

    2.154

    6.13

    cm

    NLAV SD

    then

    81.6380

    062.2588

    062.2588062.2208380

    3

    3

    3

    1

    cm

    cmr

    cmV

    k

    (b) brake mean effective pressure, Bm

    P

    Sm NLAPBP B

    thus, S

    mNLA

    BPP

    B

    kPa

    mm

    s

    mKN

    PBm

    41.253,44

    4

    260

    250114

    4

    136.0152.0

    2850

    2

  • Example 2: Calculate the bore and stroke of a six cylinder engine that delivers 22.4KW at 1800rpm with a ratio of bore to stroke of 0.71. Assume the mean effective pressure in the cylinder is 620kPa, and the mechanical efficiency is 85% Given:

    c = 6 D/L = 0.71 BP = 22.4 KW

    n = 1800 rpm Pmi = 620 kPa Mech. Eff. = 85 %

    Solution:

    Sm NLAPBP B

    where: %100

    I

    B

    m

    m

    mP

    Pn

    kPakPaPBm

    52762085.0

    Also, Sm NP

    BPAL

    B

    32

    0004722.04

    4

    260

    180016

    527

    4.22

    mD

    L

    kPa

    KW

    But, 71.0

    DL

    Therefore

    cmmL

    cmmD

    mD

    mDD

    61.1010606.0

    53.70753.0

    0004722.00619.1

    0004722.0471.0

    33

    32

  • F. Specific Fuel Consumption amount of fuel needed to perform a unit of power

    SFC = amount of fuel Power

    hrKW

    kg

    KWP

    hrkg

    m f

    ,

    ,

    (1) Indicated Specific fuel Consumption, ISFC

    IP

    mISFC

    f

    (2) Brake Specific fuel Consumption, BSFC

    m

    ff

    IP

    m

    BP

    mBSFC

    (3) Combined Specific fuel Consumption, CSFC

    ME

    f

    gm

    f

    g

    ff

    IP

    m

    IP

    m

    BP

    m

    EP

    mCSFC

    G. Heat Rate is the amount of heat needed to perform a unit of power.

    HR = Energy Changeable Power

    hrKW

    KJ

    KWP

    hrKJEC

    ,

    ,

    (1) Indicated Heat Rate, IHR

    HVISFCIP

    HVm

    IP

    EIHR

    fC

    (2) Brake Heat Rate, BHR

  • mm

    fC IHRHVISFCHVBSFCBP

    HVm

    BP

    EBHR

    (3) Combined Heat Rate, CHR

    HVCSFCHVISFCHVBSFC

    IP

    HVm

    BP

    HVm

    EP

    HVm

    EP

    ECHR

    mg

    gm

    f

    g

    ffC

    H. Thermal Efficiency ratio of heat converted to useful power and heat supplied.

    th = Power x 100%

    Energy Changeable

    %100

    ,

    3600,

    hr

    KJE

    hrKW

    KJKWP

    C

    (1) Indicated Thermal Efficiency, Ith

    %1003600

    %1003600

    %1003600

    %1003600

    IHR

    HVISFC

    HVm

    IP

    E

    IP

    f

    C

    Ith

  • (2) Brake Thermal Efficiency, Bth

    %1003600

    %1003600

    %1003600

    %1003600

    BHRHVBSFC

    HVm

    BP

    E

    BP

    f

    C

    Bth

    (3) Combined Thermal Efficiency, Cth

    %1003600

    %1003600

    %1003600

    %1003600

    CHRHVCSFC

    HVm

    EP

    E

    EP

    f

    C

    Cth

    I. Engine Efficiency ratio of the actual performance of the engine to the ideal.

    e = Actual Power x 100% Ideal Power

    (1) Indicated Engine Efficiency, Ie

    %100i

    IP

    IPe

    (2) Brake Engine Efficiency, Be

    %100i

    BP

    BPe

    (3) Combined Engine Efficiency, Ce

    %100i

    CP

    EPe

  • Example: Given c = 6 s = 4 rk = 9.5 IP = 67.1KW T = 194 N-m

    m = 78%

    HV=43,970 kJ/kg

    mBP = 550 kPa

    P1 = 101 kPa T1 = 308 K k = 1.32

    ISFC = 0.353 hrKWkg

    D = 1.1L

    Required: a. bore and stroke

    b. thermal efficiency, Ith

    c. engine efficiency, Be

    Solution:

    (a) L and D = ?

    2.

    60

    2

    1.

    eqTn

    BP

    eqNLAPBP SmB

    equate equation 1 to equation 2

    1.1:

    19.90919.0

    11.101011.0

    4

    216550

    100011942

    41.1

    4

    2

    2

    60

    2

    2

    DLwhere

    cmmL

    cmmD

    kPa

    NKNmNDD

    acP

    TAL

    TnNLAP

    B

    B

    m

    Sm

  • (b) Ith

    = ?

    %19.23

    %100970,43353.0

    3600

    %1003600

    %1003600

    %1003600

    HVISFC

    HVm

    IP

    E

    IP

    f

    C

    Ith

    (c) me = ?

    %100i

    mP

    BPe

    where: %100IP

    BPm

    KWKWBP 338.521.6778.0

    Also, %100C

    ith

    E

    Pideal

    ; EC = mf x HV

    From, IP

    mISFC

    f ; mf = IP x ISFC

    Also,

  • %345.51

    %1005.9

    11

    %1001

    1

    132.1

    1

    k

    k

    thr

    ideal

    Therefore,

    KW

    shr

    kgKJ

    hrKWkg

    KW

    HVISFCIPPi

    54.148

    36001970,43353.01.6751345.0

    51345.0

    Finally,

    %23.35

    %10054.148

    338.52

    KW

    KWem

    J. Volumetric Efficiency

    V Actual amount of air taken in, m3/s %100

    Volumetric or piston displacement, m3/s

    %100D

    a

    V

    V

    Where:

    if wet bulb temperature,tw is not given, then use the general gas law equation:

    s

    m

    P

    TRmV

    TRmVP

    a

    aaaa

    aaaaa

    3

    ;

    if dry bulb temperature,ta and wet bulb temperature, tw, or relative humidity, RH are given, then use the psychrometric chart

    aaa vvolspecmV ,. SD NLAV

  • K. Effect on Engines when operated on Higher Altitudes

    (1) Society of Automotive Engineers (SAE) correction formula:

    For spark-ignition engines

    5.0

    S

    O

    O

    S

    OST

    T

    P

    PBPBP

    For compression-ignition engines

    7.0

    S

    O

    O

    S

    OST

    T

    P

    PBPBP

    where: SSS TPBP ,, std. rating of engine

    OOO TPBP ,, rating at observed conditions

    Approximations to be used as temperature and pressure changes at a given altitude:

    Pressure: barometric pressure decreases by 1Hg absolute (83.3mmHg abs) for every 1000 ft (1000 m) increase in altitude based on 29.92Hg absolute (760mmHg abs) sea level.

    Temperature: temperature decreases by 3.57F (6.5C) for every 1000 ft (1000

    m) increase in altitude based on a standard temperature of 60F (15C).

    (2) Diesel Engine Manufactures Association (DEMA) standard rating

    2.1) Rated power may not be corrected for altitude up to 1500ft (457.5m). 2.2) For altitudes greater than 1500ft (457.5m), use the following:

    Subtract from std. rating 2% for every 1000ft (305m) above 1500ft (457.5m) for supercharged engines.

    Subtract from std. rating 4% for every 1000ft (305m) above 1500ft (457.5m) for naturally aspirated engines.

  • Example: An engine has the following data when operated at an altitude of 1524ft, with a temperature of 15C: BPo = 500KW

    BSFCo = 0.28 hrKW

    kg

    0v = 75%

    A:Fo = 23

    when the engine is brought to sea level having a pressure of 101.325kPa, and temperature of 20C. Calculate (a) BPs, (b) BSFCs, and (c)) considering 84.86% mechanical efficiency

    GivenBPo = 500KW

    BSFCo = 0.28 hrKW

    kg

    m = 84.86%

    To = 15C + 273 = 288 K TS = 20C + 273 = 293 K PS = 101.325kPa A:Fo = 23

    Required: (a) BPs (b) BSFCs

    (c) sI

    mP

    Solution:

    (a) BPS = ?

    kPaft

    ft

    Hg

    kPaHgkPaPO 164.96

    1000

    1524

    "92.29

    325.101"1325.101

    Then,

    KW

    kPa

    kPaKWBPS

    56.520

    293

    288

    164.96

    325.101500

    7.0

    (b) BSFCS = ?

    BP

    mBSFC

    f

    S ; os fff mmm

    Therefore, ssOO BSFCBPBSFCBP

    sImP

  • hrKW

    kg

    KW

    KWBSFCS

    269.0

    56.520

    50028.0

    (c) sI

    mP = ?

    D

    Sm

    V

    IPP

    sI ; IPVP Dm

    sI

    where: KWKWBP

    IPm

    SS 434.613

    8486.0

    56.520

    Also, ? SD NLAV

    But, D

    av

    V

    V

    Then, 75.0

    a

    v

    aD

    VVV

    ; PaVa = mRTa

    A : Fo 23m

    m

    of

    oa

    BSFCS S

    f

    BP

    mS

    s

    kg

    s

    hrm

    sf0389.0

    3600

    1269.056.520

    So, s

    kgma 8947.0230389.0

    Thus,

    smsm

    V

    s

    mV

    kPa

    KKkg

    KJskg

    V

    D

    a

    a

    o

    o

    33

    3

    168.175.0

    8759.0

    8759.0

    39.84

    288287.08947.0

    Finally

    kPa

    sm

    KWP

    sIm

    2.525

    1689.1

    434.6133

  • TYPICAL HEAT BALANCE IN ENGINES

    Energy Balance

    A. Input

    Energy Changeable, EC

    EC = mf x HV 100%

    B. Outputs

    1. Useful power, BP 30-32% (Bth

    )

    2. Heat carried by exhaust gas, QH 24-26% (%QE) 3. Heat carried by jacket or cooling water, QC 30-32% (%QE) 4. Friction, Radiation and unaccounted losses 10-16%

    Summary

    EC (100%)

    QC (24-26%)

    QH (30-32%)

    others (10-16%)

    BP (30-32%)

  • Percent Cooling Loss

    %Qj = Heat carried by the jacket or cooling water x 100% Energy Changeable

    %100

    HVm

    ttCm

    f

    abpj w

    if EC is not given

    %1003600

    %1003600

    HVm

    BP

    E

    BP

    f

    C

    Bth

    Bth

    f

    BPHVm

    3600

    Now...

    %100

    3600

    %1003600

    %Q j

    BP

    ttCm

    BP

    ttCm

    abpjBth

    Bth

    abpj

    w

    w

    Solving for the mass of jacket or cooling water, let: %Qj = 32% and Bth

    =30%

    skg

    tt

    BP

    hr

    kg

    tt

    BP

    tt

    BP

    ttC

    BPm

    ababab

    abpBth

    j

    w

    ;2548.0;124.917187.43.0

    36000.32

    3600%Q j

    Solving the volume of jacket or cooling water, let = 1000kg/m3

    j

    j

    V

    m ;

    j

    j

    mV