IBS AG Production Management Brochure MES MOM

PRODUCTIONMANAGEMENT

PRODUCTIVITY ADVANTAGE

2


Production Control with a Single Solution

We have integrated the experience gained from over 30 years of process con-sulting and over 4000 software installations in our high-performance standard software The software comprises four components Quality Production Trace-ability and Compliance

We are a well-established business partner of manufacturing companies across the globe As an IT partner we make industrial companies more successful Our customers manufacture their products in the desired quality and at the highest level of productivity We refer to this as the Productivity Advantage

The European Best Factory Industrial Excellence Award industry competition rewards management quality characterised by the consistent and consequent implementation of corporate strategy in all processes and with the involvement of all employees Award winners then train and motivate all shop floor employees in independent and sustainable defect removal The synchronous acquisition and communication of operational (and operational failure) data offers valuable feedback and is deemed the food of championsProf Dr Arnd Huchzermeier WHU ndash Otto Beisheim School of Management Vallendar Chair of Production Management and Academic Director Best Factory Industrial Excellence Award (in co-operation with Wirtschafts-Woche and INSEAD)

Lean Clean Green Fully-integrated resource efficiency is set to become the major driving force behind tomorrows production industry It relies upon a flexible highly-qualified workforce for the execution of intelligent automated processes with the human assuming the role of production director as opposed to that of an operator Cyber-physical systems will shape production processes around the globe The digital factory of tomorrow will function on a decentralised basis with the smart capability of self-or-ganisation using real-time data Classical IT systems will need to undergo a dramatic transformation in order to adapt to these requirementsUniv Prof Dr Eng Thomas Bauernhansl Director of the Institute of Industrial Manufacturing and Management (IFF) and Energy Efficiency in the Production Process (EEP) at the University of Stuttgart and the Fraunhofer Insti-tute for Manufacturing Engineering and Automation (IPA)

The intelligent factory of the future - Production 2020 - integrates production facilities and global cross-company supply chains in real time Flexibly automated autonomous production units on the shop floor decide on the best possible capacity utilization and order processing MES represent an important cornerstone on the way to Industry 40 They also provide efficient system integration at shop floor level and between management systems eg for the achievement of best quality (CAQ) and complete and legally reliable traceabilityProf Dr Eng Markus Glueck Augsburg University of Applied Sciences Faculty of Mechanical and Process Engi-neering West Bavaria Technology Centre (TCW) in Noerdlingen

Valuable process optimization

Significant cost reduction

Intuitive quality control

3

Our MES (Manufacturing Execution System) IBSprisma is the first choice for production management software for the discrete manufacturing industry IBSprisma links shop floor production systems with the company-wide En-terprise Resource Planning (ERP) system Homogenization of the IT systems enables IBSprisma to achieve transparent production control The software which can be adapted to meet individual requirements offers a valuable tech-nological advantage

IBSprisma ndash High-end MES

IBSprisma analyses intelligent data flows combines these with methodical knowledge such as Lean Management and extrapolates possible actions This enables the realization of additional optimization potentials

IBS Lean Management ndash Method-supported Optimiza-

tion

We have created a configurable and scalable solution to enable the complete traceability of products and their components IBStraceability allocates as-sembly process and quality data to each product This ensures the consistent allocation of parts from the supplier to the customer

We are ready and well prepared for the next revolution IBSprisma forms the basis for integrated production of the future enabling a low-risk taste of the manufacturing organization of tomorrow to its users

IBStraceability ndash Minimising risks Increasing goodwill

Future Perspective Industry 40

OPTIMIZED PROCESSES

Benefits

4

IBS AGs tried-and tested cross-industry productivity management solution which has been on the market for over 30 years provides production quality and traceability management to support the optimization of the processes involved in your product life cycleWe create the necessary degree of transparency of production processes and ERP to enable prompt and effective intervention in the event of target deviations IBS AG solutions are generally used for their synergies with existing ERP systems and represent an integral component in the support of risk management Duplicate data storage is avoided since there is no need to process the data a second time The use of this system also assures legal certainty in product liability issues and the provision of complete traceabil-ity They provide real-time up-to-the-minute information on the companys production and quality situation An essential element is traceability management which enables the drilldown of product history and delivery note information any time and at the touch of a button Oriented on the Lean Management school of thought this ensures complete transparency and process optimization The Compliance Management software controls all corporate admin-istration and production processes as well as those involved in compliance with codes of practice laws and guidelines

The Key Competences of IBS AG Embrace Software Solutions for Quality Production Traceability and Compliance Management

Reduction of process times

Reduction of quality and defect costs

KPI management and transparency for

selective support in decision-making

A single MES solution for production quality

and traceability management

Supports Lean Management methodology

Supports Corporate Compliance

Vulnerabilities analysis Best Practice soft-

ware solutions implementation in the exist-

ing IT environment and the professional

training of your employees

Improvedfineplanninganddeadline

adherence reliability

Legal certainty in liability issues

MANAGEMENTSUMMARY

5

Description of the planning and control activities of manufacturing companies has become synonymous with the use of terms such as Enterprise Resource Planning (ERP) Manufacturing Resource Planning (MRP) and Production Planning amp Control (PPC) ERP and MRP systems only cover the resource planning aspect of production processes however providing no coverage of production control Despite the fact that PPC systems inherently involve the term control the control functions provided by existing software products are very limited Basic planning systems only touch the tip of the iceberg in terms of actual production processes All of these soft-ware products have one thing in common The planning they provide is a far cry from the events of the actual production processes In most companies there is still a divide between the administrative world and the world of machinery Closing this gap should therefore be the

MESMOM ndash Manufacturing Execution SystemManufacturing Operations Management

MANAGEMENT SUMMARY

IBS Dashboard - Production and quality data at a glance

Components of an integrated MES system in accordance with VDI 5600

objective of every company striving to achieve a sus-tainable increase in productivity flexibility and competi-tiveness One term has become very well established in this context namely that of the Manufacturing Execution System (also known as MES) The term per se is also used in other languages MES systems serve as an inte-grative element connecting commercial order processing at ERP level with the control systems of the production world forming a bridge between transaction-oriented thinking and event-oriented action

Integrated MESMOM systems comprise components such as performance analysis fine planning and control information management personnel management data acquisition material management resource manage-ment and quality management

Corporate management level

Production management level

Production level

ERP

MES

Production processes

(VDI 5600)

6

What are the Benefits of IBS AG Solutions

Our experience which spans over 30 years has grown with each customer project and forms the backbone of our cross-industry and industry-specific Best Practice solutions designed to address all your corporate matters We offer a SINGLE reliable and ful-ly-integrated solution that focuses on the areas of production quality trace-ability and compliance Integrated client capability and multi-language

A large number of production com-panies are aware of the wastage that occurs or is generated in their pro-duction facilities The exact source of this wastage however often belies a vague assumption Cost-saving and the sustainable improvement of competitiveness rely on the knowl-edge of all information relevant to the production process The IBS system supports a continuous improvement of the production process To IBS a Manufacturing Execution System (MES) embodies more than just the planning and control but the full use of machine capacities and resources and the control of variants It also

involves a reduction in inventories a lowering of rework costs optimi-zation of the product development integration and Product-in-Use processes reject minimization and last but not least the complete and legally reliable traceability of pro-ducts components and batches IBS solutions also close the information gap between ERPPPC systems and the shop floor level Potential bene-fits of the software use include short-er production times improved quality and lower costs Machine and plant transparency enables faster reac-tions and supports decision-making MESA (the Manufacturing Execution

Systems Association) estimates the use of MES software to help compa-nies achieve a 56 per cent reduction in cycle times Furthermore half of all quality costs which account for 5 to 8 per cent of corporate turnover can be attributed to sub-optimal qual-ity control poor quality management and lacking prevention measures (Source McKinsey 122009)

Why IBS AG Solutionsoptions mean that our solutions are also suited to global application Integration in your existing ERP environment and production-related integration are just two of our key competences Our intuitive solutions are scalable and can be expanded to meet your requirements and reduce process times We also provide an integrated tool for standardized reporting and the ad-hoc analysis of

current issues More than 40 per cent of the Top 100 automotive companies have been putting their faith in our solutions and reaping the rewards for many years

ROI of considerably less than a year

Best value for money on the market

System standardization and homo-

genization

Reduction of manual activities and

paper documentation

Centralised data basis

Benefits

Standardised reporting

Decision-making support thanks to

KPI visualization at the touch of a

button

Reduction of defect and quality costs

Shorter process times

MANAGEMENT SUMMARY

Lower defect costs

Complete transparency

High degree of investment security

Integrated system aimed at achieving

zero-defect production

7

Car manu- facturers (OEMs)

Alternative Energies

SteelSuppliers

Mechanical Engineering

Pharma-ceuticals Medicines

Mobility Electronics

Chemicals Packaging

Start using IBS AG Solutions now - with an ROI period of less than a year

Industry-specific Areas of Application

The IBS AG solution represents the best value for money on the market At a conservative estimate IBS solutions carry an ROI period of considerably less than one year The sooner the aforementioned measures are initiated the shorter the Return On Investment (ROI) period Maximum benefits for your compa-ny would therefore be achieved following an immediate project launch Market and customer requirements such as the need for traceability as a proof method can be achieved in a short period of time and help secure follow-up orders

MANAGEMENT SUMMARY

8

The implementation of the IBS MES solution was aimed at the harmonization of our system environment which comprised a large number of stand-alone solutions In particular the production planningfine plan-ning module helps us to reduce our warehouse inventories avoid dead-line conflicts and to identify and over-come resource bottlenecks at an early stage The IBS solution (MESCAQ) incorporates a powerful ODA acquisition feature with integrated production planning and traceability and aggregated production and qual-ity KPIs all at the push of a button This data transparency is an integral component of our CIP system and acts as a constant impulse generator and source of ideas

Dr Peter SchackmarHead of Production Konrad Hornschuch AG

WeissbachAutomotive Industry Supplierwwwhornschuchcom

REFERENCES (SELECTION)

Photo source Konrad Hornschuch AG

In use IBS MES system IBSprisma and

CAQ=QSYS Professional

9

IBS integrated MES software en-sures a high degree of productivity whilst at the same time leading to a notable decrease in defect produc-tion The accessibility of real-time data has helped us achieve greater transparency thus facilitating deci-sion-making Use of the IBS solu-tion has enabled us to harmonize our shop floor with the elimination of stand-alone solutions the creation of integrated processes and the prevention of wastageldquo

Dean DingIT ManagerTianjin New Wei San Industrial Co Ltd

Tianjin China Automotive Supplier wwwnwscn


Photo source Tianjin New Wei San Industrial

Co Ltd In use IBS-MES system IBSprisma and


10

The use of IBS-MES software has brought us a step closer to achieving our goal of paperless manufacturing The fine planning module and the latest feedback from the production processes (ODAMDA) facilitate deci-sion-making and ensure the transpar-ency of day-to-day events The pro-vision of KPIs such as OEE (Overall Equipment Effectiveness) is a further benefit aiding the employee in shap-ing line performance and increasing productivity The software not only enabled us to replace our heteroge-neous system environment which comprised stand-alone and individual solutions but also to achieve enor-mous cost-savings

Uwe WonsackHead of ProductionBlechwarenfabrik Limburg GmbH

LimburgMetal and Tinplate Packagingwwwblechwaren-limburgde


Photo source Blechwarenfabrik Limburg GmbH



11

Using the IBSprisma software with its inte-grated quality management and traceability has enabled us to optimize our productivity This fulfils the essential requirements of the FDA and is a step in the direction towards paperless production We cannot allow product recalls so detailed traceability man-agement is indispensable The service and support provided by IBS plays a major part in achieving this

Uwe KemmerHead of ProductionCeramTec GmbH

PlochingenTechnical Ceramics and Medical Technology wwwceramteccom


Photo source CeramTec GmbH


CAQ=QSYS Professional Compliance Manage-

ment CompliantPro

12

Lean Manufacturing was the basis for the orientation of our production towards current and future require-ments Our main objectives were to increase our competitiveness a re-duction of costs and a shortening of cycle times IBS software solutions for quality and production management provide optimal support for these pro-cesses Our employees soon recog- nised the benefits and are thoroughly impressed with the system At Josef Rees KG Zerspanungstechnik we live the lean mode of thought in each and every area of the companyldquo

Thomas ReesManaging Director Josef Rees KG Zerspanungstechnik

WehingenMetal Processingwwwrees-zerspanungstechnikde


The machine data acquisition module (MDA) of the MES solution IBSprisma provides a full overview of machines and

productionfacilitiesatshopfloorlevel

Photo source Josef Rees KG Zerspanungstechnik

In use IBS MES system IBSprisma and CAQ=QSYS Professional

13


Rebmann GmbH has been manufacturing precision parts for over four decades for discerning companies from the electrical automotive and telecommunications sec-tors The success story is evident The company with its approximately 35 employ-ees has become a market leader for the supply of brass precision partsThe com-panys success also extends to overseas with a large proportion of incoming orders placed by customers from all over Europe Asia the USA and many other countries

As a globally-operative company spanning a wide range of industries Lohmann has demonstrated for many years that it delivers only the highest quality The name is synonymous with decades of expertise in adhesive bonds innovative developments the most up-to-date production processes and uncompromising customer focus Die-cut embossed laminated finished and specially converted The choice of materials for die-cuts alone ranges from A for aluminum and P for polyester to V for velour paper Our customers come from a wide range of industries such as mobile commu-nications automotive electrical and electronics as well as from the medical tech-nology sectorThe Lohmann group employs over 1600 staff across the globe all of whom work in accordance with well-defined values

Rebmann GmbH

The introduction and further development of IBSrsquo inte-grated MES software in conjunction with IBSrsquo CAQ soft-

ware has enabled us to significantly increase the transpar-ency of our production Production progress awareness at any given time and the identification of potential deadline exceedances have put us in a position to better fulfil the wishes of our customers The barcode-based acquisition of all data arising in connection with used incoming batches and the fully automated marriage of produced batch data generated during the production process ensure the com-plete traceability of our products at all times The automatic creation of barcode labels for all materials generated within the scope of the production process and the consistent use of a wide range of plausibility checks during data acquisi-tion have largely enabled the removal of possible defect sources The system is rounded off with a fully-integrated SPC function and running tests which help us to ensure that the products we deliver are of the highest possible quality

Marco Dittermann Head of ProductionLohmann GmbH amp Co KG Centre of Competence - Punching Remscheid

We have quickly learnt to appreciate the benefits of IBS fully-integrated MES solution in our small company

Quality and production data transparency of enables the display of the current production status at the push of a button and the rapid identification of pending bottlenecks This enables us to respond quickly to certain situations facilitating defect and cost reduction

Karin Rebmann Managing DirectorRebmann GmbH EberdingenNussdorf

Lohmann GmbH amp Co KG

14

INTRODUCINGPRODUCTION MANAGEMENT

Many production companies have set themselves a goal of avoiding wastage The exact source of this wastage in production halls however often belies a vague assumption Cost-saving and process optimization rely on in-depth knowledge of the production process in order to lead to a sustainable in-crease in competitiveness MESMOM systems help achieve a continuous improvement of the production process closing the information gap between ERPPPC systems and the shop floor level

Further arguments for the use of MESMOM software solutions can be iden-tified as follows In addition to achieving a long-term improvement of classic target values such as cycle times productivity and utilization the software is also able to harness planning quality potentials The MESMOM software is able to provide the user with the data in real-time enabling prompt reaction and rapid flexible intervention in the production process as required Further-more fully-integrated MES improve process reliability reducing interface loss and avoiding the costly operation of a string of stand-alone solutions A num-ber of companies attempt to map their production processes using ERPPPC systems While these efforts fail for a number of reasons this is ultimately due to the complex nature of the majority of production processes This complexity leaves many ERPPPC systems unable to visualize the relevant production processes The systems are seldom able to monitor utilization leading to cost-intensive attempts to obtain the required information

IBS AG offers a cross-sector product suite for the MESMOM segment To IBS MESMOM embodies more than just the planning and control maximum utilization of machine capacities and resources and the control of variants It also involves a reduction in inventories a lowering of rework costs optimiza-tion of the product development integration and Product-in-Use processes reject minimization and last but not least the complete traceability of prod-ucts components and batches




ment CompliantPro




15

INTRODUCING PRODUCTION MANAGEMENT

The development of further cost-saving potentials in the field of production management is being progressively directed towards autonomous control loops and a vertically and horizontally integrated IT system environment The increasing interlocking of shop floor MES and ERP-level systems with machinery and process control within the scope of Industry 40 has led to a notable increase in production process transparency The resulting optimiza-tion strategies for machine utilization and process parameter monitoring at MES level and the use of autonomous processing centres - Cyber-Physical Production Systems (CPPS) - unleash up to a 30 increase in added value

Efficient MES solutions are a basic prerequisite for the cost-efficient dynamic interaction of logistics and process chains The appeal of such systems lies in the relatively easily-achieved harmonization of shop floor and facility manage-ment at MES level which enables the simple bidirectional consolidation and real-time analysis of shop floor level data and managed by the superordinate ERP system (co-ordination level) at the MES level

MESMOM development is heading towards modular standard systems which within the scope of a short implementation phase can be optimally ex-panded to suit a wide range of operating conditions and increasing customer requirements using parametrization or simple modification There is no need for time-consuming reprogramming the system is quickly expandable and flexible in terms of use

IBS products are already Production 2020-compatible and constitute a key component of Industry 40 They are available for all sizes of company and all types of industry and can be implemented on a cross-site basis enabling them to meet the requirements of global operators

The MES solution maps and safeguards global supply chains The automatic acquisition of all production process data ensures the straightforward prepa-ration of data for reports and other analyses Powerful analysis tools enable a clear increase in production line productivity and the efficient utilization thereof enabling more efficient use of the existing IT environment and plant machinery

Operations Management in terms of Industry 40




Photo source Tianjin New Wei San Industrial Co Ltd



16

Fine Planning Main Control

PRODUCTION MANAGEMENT

Benefits

The optimization of deadline adherence requires im-proved fine planning and transparency of current product events Reliable fine planning relies upon the systems used having a close proximity to the production ERP systems with their limited flexibility are unable to fulfil this criteria A powerful interfacing level and a Manufac-turing Execution System (MES) are thus requiredThe orders production orders or operations transmitted from the leading ERP system for fine planning are sched-uled in the production process either manually semi-au-tomatically or automatically within a time frame of a number of days to a few weeks or even months At the same time the defined planning rules and availability of resources and capacities are checked Production orders or operations that cannot be planned without conflict re-main in the work list The planner is notified of the conflict in order to find a solution The main control feature also assists the planner in finding the solution The planning process is carried out under consideration of the currently available production capacities and resources as well as delivery dates The Main Control module plans produc-tion processes optimising machining sequences for the achievement of short cycle times The freely user-defin-able planning rules can be applied to achieve optimiza-tions in many of the production areas The reduction of set-up times and associated set-up costs are shown here as an example along with the optimization of machine and resource utilization

Optimization of production simulations -

What if

Parallel simulation and comprehensive simulation

options

Scheduling and rescheduling by drag-and-drop

Infinitelyadjustableplanningtimehorizon

Clearstatusoverviewwithfreely-definable

colour-coding

Graphical or tabular scheduling activities

Safeguarding of investment decisions

Active event monitoring and information sent to

planner

Transparenttrafficlightfunction

The Fine Planning and Main Control modules of the Production Management Solution IBSprisma enables optimized plan-

ning of the order situation compared to the actual resources available in the company




Preactor APS - The Fine Planning module provides transparency of the latest production events

17

Operational Data Acquisition (ODA)

Reliable planning principles are essential to achieving effective and efficient production management A key role is also played by the actual operating and machine deployment data and the rapid feedback of this inform to the MES

IBS operational data acquisition module is a powerful standard software tool that can be individually adapted to meet company-specific framework conditions It offers a wide variety of solution possibilities for the management of various tasks in the production area based on the latest data from the areas of production planning pro-duction control and order processing The recording of running times batch and serial numbers process param-eters personnel and production figures (OKNOKrework and reject) and machine downtimes along with the re-spective reasons (eg tooling set-up machine error) form the basis for order tracking If a PPC system is present a bidirectional exchange of data takes place between the PPC system and the ODA (Operational Data Acqui-sition) module A specially developed operator menu offers simplified function button operation for optimized ergonomics especially where touch-screens are in use The operator is also able to view the instructions on the production steps and associated documents at any time

When used in conjunction with further modules from the IBS product range the tool also ensures the complete traceability of products components materials and auxil-lary materials on a batch and serial-number basis


Benefits

Full transparency of all detailed processes in

the companys operations in terms of the applied

resources and degree of utilization

Optimization of production processes and

production times

Clear cost reduction with continuous process

improvements

Optional targeted recall of defective products

Monitoring and documentation of the ongoing

production process

The operational data acquisition feature (ODA) of IBSprisma is a powerful standard MES software tool that can be adapt-

edtomeetcompany-specificframeworkconditions




No-fuss function key

operation and the use of

touch-screens

18

PRODUCT CREATIONPRODUCTION MANAGEMENT

Machine Data Acquisition (MDA)

Benefits

Those wishing to cross the boundary of todays standard automation in order to achieve further productivity advan-tages will need to opt for the aggressive optimization of ma-chine utilization times set-up times standby times and down times This requires transparency Do you have an up-to-the-minute overview of machine running times and production progress for all machines and systems at all times

Are you provided with breakdown information in real time such as machine and facility downtimes to enable the pur-poseful initiation of immediate measures for defect removal and the reduction of production downtimes

Are you provided with integrated documentation on pro-ducts components andor batches to enable complete traceability

The high-performance machine data acquisition module MDA which can be also switched to redundant forms the basis for providing a full view of all machines and production facilities at shop floor level IBSprisma MDA manages the acquisition of all relevant machine and production data from the running production process to enable flexible and effec-tive production control andor the determination of process parameters and the monitoring of machines and facilities

Documentation of the production facilities is carried out on a TARGETACTUAL basis The current machine status can be called in at any time In addition to administrative functions for processing production orders further control parameters can also be defined and allocated such as machine service times and preventative maintenance work

Complete transparency of machines and plant

statuses

Generation of failure statistics as a basis for

maintenance management

Function for the initiation of immediate actions for

defect removal

Monitoring of machines and documentation of the

running production process

Comprehensive evaluations of productive and

non-productive times




In use IBS MES system IBSprisma and CAQ=QSYS

Professional Compliance Management CompliantPro

Acquisition and evaluation of all relevant machine data from all current production processes

19


Resource Management RoutingOrder Management

Resource management planning is carried out on the basis of the personnel machines materials tools and gages scheduled for the order and in accordance with the planning sequence of operations involved in the production processThe resources used and the produc-tion progress are recorded during production to ensure complete traceability Up-to-the-minute reliable feedback enables precise real-time planning ensuring adherence deadlines and a high degree of cost-efficiency

The system analyzes the resource requirement in relation to the operations and their scheduling order and then controls their availability on a just-in-time basis

All resources can be allocated using a combination of parts and machines This allocation enables the unique specification of resources for orders and work schedules as well as ensuring the complete traceability As soon as a resource is modified in any way eg with a change of version number all work schedules affected by this modification are updated accordingly Once confirmed change management is activated and the resource in question contained the work schedule is replaced with the new one

Benefits

A high degree of transparency of all tools used in

the production process and the degree of

utilizationprovidingthebasisforefficientplanning

Optimized requirement planning checking the

availability of the necessary resources for the

execution of individual production orders

Theefficientuseofresourcesenablescost

reduction

Non-scheduled tool outages (eg failure) and

production down-times are kept to a minimum

thanks to active monitoring

TheResourceManagementmoduleoftheMESsoftwareIBSprismaplanscontrolsdocumentsandmonitorstheefficientuseof

resources such as personnel machines materials and tools



Professional

Availability check and in-production monitoring

20


Visualization

Clear real-time analyses for the identification of trends at a glance provide the necessary insight required for excellent production management

Do you have online access to a mapping of all production processes and detailed sub-processes at operational data and machine data levelAre you able to react promptly to machine down-times and deviations from targetactual specifications and initi-ate immediate actions

Do you have a suitable tool that is able to visualize com-plete processes and detailed sub-processes as well as providing online information from the production process The visualization feature of IBSprisma is a powerful standard software tool that can be individually adapted to meet company-specific requirements It offers a range of solution possibilities for the management of a wide range of tasks in each of the various production areas

IBSprisma enables the visualization and control of all process flows at operational data and machine data level

The Visualization function supports the creation of indi-vidual plant and workshop layouts It provides the latest information such as production data the respective pro-duction status based on operational data and machine data (IBSprisma MDAODA) and process parameters

Benefits

Clear colour-coded display of machine status

(productiondown-timeset-upmaintenance)

Visualization of the process parameters (MDAODA)

selected by the administrator

User-specificconfigurationoftheprocessparame-

ters to be displayed

Transparentvisualizationofcompany-specificplant

and workshop layouts based on operational data

and machine data

Online overview of all processes including detailed

processes

Options for immediate intervention in the production

process

Adequate preparation of complex matters thanks to

visualization

The Visualization module contained in IBSprisma provides a whole host of solution possibilities for the management of various

tasks in the production area and supports the creation of individual work layouts

Photo source NWS



Visualization of the machines and facilities involved in the production process

21

QUALITY MANAGEMENT

Quality Management

Are you looking for a quality management system that incorporates standard quality assurance and complaint management methods (eg an FMEA the 8D process etc) and is capable of so much more than the support and documentation of inspection activities With its quality management software CAQ=QSYS IBS AG offers a system that enables customer-specific applications thanks to its process-orientation integration capabilities and modularity - irrespective of the vertical range of manufacture or processing production process-es production models and position in the supply chain

CAQ=QSYS is a multi-lingual cross-industry CAQ stan-dard solution which supports the standards DIN EN ISO 90002008 ISOTS 16949 QS9000 and VDA 61 und 63

The software supports mobile quality data acquisition via voice recognition or PDA offering a high degree of user-friendliness CAQ=QSYS supports all phases of the product life cycle Product Creation Product Manufacturing and Product-in-Use

Use of the CAQ software CAQ=QSYS enables

Site-independent quality management with the

integrationofInternetandworkflowtechnologies

Mobile acquisition of quality data (QDA) via PDA

andor voice recognition

Application in all industries

Optimaladjustmenttomeetcustomer-specific

requirements

Easy integration in the existing IT structure

The acquisition documentation and analysis of all

quality information throughout the product life cycle

Linkage of the CAQ software with ERPPPC

systems

Benefits

Use of the respective CAQ=QSYS professional modules from the CAQ software suite meets all product development product

creation and product trial and test phase requirements on the basis of innovative web technology




Detailed information can be found in our

Quality Management brochure

22

PRODUCT CREATIONTRACEABILITY

Traceability

Benefits

Compliancewithstandardsandthefulfilmentof

legal requirements (eg product liability)

Reduction of liability risk

Complete documentation for proof in case of

liability claims

Faster analyses and quicker determination of

defect causes

Positive effect on insurance premiums

Retention of competitiveness with the mainte-

nance of high standards

Reduction in the number of recalls thanks to

targeted recalls

Increased quality thanks to transparency

Active process locking in the case of defect

production

Increased process stability and a reduction in

defect costs

Complete documentation of product and process

data

Traceability enables the prompt initiation of

removal and preventative actions




Traceability has the task of establishing and maintaining transparency throughout the production process and the further deployment of manufactured products Informa-tion on the components used and the materials of which these comprise is required from both the supplier and the companys own production department This information is then supplemented by the employee

Information on the batch used is also required along with the products used and their serial numbers the current production data and parameters any problems arising during the production process any rework carried out and any other events relevant to the product This data must be accessible on a historicized basis to ensure transparency of the respective components and end product at all times

The IBS MES solution supports the ideal workflow If a problem is reported by a customer or supplier or arises from an internal production step the cause of the problem and the process in question are identified with the help of the traceability system

IBSprisma and CAQ=QSYS provide online production process data on the process and quality status for anal-ysis purposes The problem removal is then carried out from a top-down basis in accordance with the results The traceability tool is then used to determine which other products were manufactured in accordance with the defective process conditions during the period in question (based on either batch or serial number) which custom-ers have already received defective products which con-signments were affected and in which containers these consignments were delivered (bottom-up)

This fulfils all required criteria for the launch of a targeted recall campaign It is also possible to identify products which have not yet been delivered at the touch of a button

Traceability software helps ascertain which parts were assembled in which products at what time and at which location as well

as providing information on the production conditions (in-house or external) and delivery destination

23

MESMOM IN THE ELECTRONICS MANUFACTURING SERVICES (EMS) INDUSTRY

IBS MES Software in the Electronics Industry

Benefits

Modern electronics manufacturing involves fully-automat-ed high-speed processes Since the electronics industry is required to precisely document the assembly of each individual component including circuit board mounting all production steps and subsequent data must be record-ed IBS AG software is capable of carrying out all aspects of fully-automated data acquisition and administration

Optimal Production PlanningThe profitable operation of capital-intensive plants such as clean rooms relies on full capacity production plan-ning IBS production management software facilitates the optimal planning and utilization of production resources The quality management modules enable regulatory process intervention

Zero Defect ToleranceIBS AG solutions provide optimum support in the manu-facture of electronic assemblies and devices With solu-tions specially directed towards EMS service providers inter alia IBS AG provides optimal process optimization supportIn order to achieve this IBS AG solutions cover the entire process from machine set-up to the use of SMDs (surface-mounted devices) and THT (through-the-hole technology) mounting as well as downstream inspection strategies such as ICT AOI and Paperless Repair Direct integration with the respective ERP system enables the use of operation-specific parts lists inter alia for repair loopsDirect integration with the respective ERP system en-ables the use of operation-specific parts lists inter alia for repair loopsIntegration of the respective tester with standard CAD systems from the field of electronics en-ables optimal repair process support

Fully-integratedMESsystemsforthefieldsofProduc-

tion quality and traceability

Complete production order-related traceability of

products and component batches and serial numbers

Process reliability with standard integrations for SMD

AOI EOL ICT FCT etc

Increased productivity and limitation of product liability

Defect reduction and increase in quality

Worker-oriented input dialogues eg incoming goods

control repair THT SPC for direct and rapid data

acquisition

Central data cockpit for greater production process

transparency

The integrated evaluation feature generates a high de-gree of production transparency as well as automating defect evaluation and accelerating the repair handling process

The IBS standard integration with SMD facilities - irrespective of manufacturer - enables the bidirectional exchange of data for

the overlaid traceability function

Photo source MTM Power Messtechnik Mellenbach GmbH

In use IBS MES system IBSprisma CAQ=QSYS Professional

and IBStraceability

Repair management with visualization

of ECAD data

24

Process SupportOnce integrated with the respective ERP system the IBS MES solution is alerted to the incoming goods entry This entry leads to the automatic creation of an inspection order to enable data acquisition in the incoming goods area A unique label can then be applied to each pack using IBStraceability The following pack information inter alia is directly recorded prior to label printing

Quantity Shelf life Date code

In some cases the information applied to the pack by the supplier may be in the form of a PDF417 code The advantage of this type of identification is that it enables the capture of several types of information with a single scan Storage of the delivered materials is usually man-aged by existing warehouse management systems on the customers premises A further possibility would be the use of IBStraceability which would enable the marriage of a warehouse slotarea ID with the previously generated pack ID

Paperless Repair with CDA (Component - Defect Acquisition - Repair Processing)Defects detected during the visual inspection (automatic or manual) are entered into the repair loop Following input of the defective assembly (by scanning in the serial number) in the CDA module the user is shown a graph-ical view enabling the repair to be carried out faster and with greater precision

Input defective components can be visualized by clicking on the parts list (BOM) in the CAD drawing and vice ver-sa Saving the defects input here automatically generates a complaint in the Quality Management module for Con-cern and Complaint Management The module is also able to carry out comprehensive evaluations

ICT and Function TestersThe In-Circuit Test (ICT) is a test procedure carried out for electronic devices and mounted circuit boards in the electronics industry After being placed on or in a special inspection adapter the mounted circuit board is then checked for conductor track (such as short-circuiting or breaks) soldering and component defects Complete circuit blocks (clusters) can also be tested

The function test (FCT also known as the functional test) is used to inspect or check a product or system in terms of its functional requirements The test assesses not only the nominal behavior but also possible malfunc-tions within the scope of a cross-check Assemblies and devices subject to FCT tests are often inspected using specially manufactured test equipmentBoth systems pro-vide test results for third party systems This data is read in and saved for the circuit board The repair of defective circuit boardsassemblies is carried out using CDA The user is shown the test results files to assist with the repair process

PRODUCT CREATIONMESMOM IN THE ELECTRONICS MANUFACTURING SERVICES (EMS) INDUSTRY



and IBStraceability

IBS traceability software supports electronics processes such as manual circuit board mounting (THT) by ensuring the complete documentation of all assembled batches in the IBS system

25

Support is also provided for the following sub processes

Commissioning Commissioning of the material required for the production order

Set-up Material plausibility check Process locking

Identification Laser identification Barcodes 2D-Matrix code and RFID identification

Automatic Mounting (SMD) Interface of mounting devices

Manual mountingremounting (THT) Material plausibility check in accordance with parts list (BOM)

Visual Inspection (AOI) Linkage of automatic inspection systems

Use of the IBS SPC solution enables the online documentation of all relevant quality parameters in the system and visualization of the quality status at an early stage eg in the form of a control chart or CpK trend analysis

Unit Assembly and System TestUnit assembly is often carried out following the manu-facture of assemblies In this step the manufactured assemblies which may be located in the warehouse are assembled in devices (units) within the scope of an assembly order In the best case such devices are assigned their own serial number N-assemblies are then assembled in this serial number This tracking is support-ed by IBStraceability in accordance with the assembly dialogue



and IBStraceability

Central data cockpit

26

The reporting function integrated in the IBS solutions is based on the required standards It serves as a helpful and efficient analysis and control function for business processes in all departments of the company

IBS solutions offer the user pre-defined reports These can be used without adaptation or modified to meet the needs of the company to a certain extent

In addition to the reports included in the IBS suite the user may also opt to use the Personal Reports function for the creation of flexible individual reports From the context of the individual applications information can be transferred to the templates (already created by the user) (for example MS Office templates in Excel or Word) and used for the desired report The user also has the option to expand upon this information by adding information contained in the database

Comprehensive reporting included

Creation of new reports based on the Best Practice

reports provided

PersonalReportsalsosupporttherapidflexible

and convenient analysis of all relevant quality and

production data

TheuseofMSOfficeproducts(ExcelWord)as

output media

Cockpit for cross-MES reporting and KPI

visualization

Drill-down function with clear visualization of further

analyses with intuitive operation

Real-time KPI evaluation and visualization

Trafficlightsystemandcolour-coding(forthe

visualisation of important required actions)

ANALYSIS AND REPORTING

Integrated Reports

Report definition using free selection criteria

27

Cockpit BI is a freely-definable cross-MES analysis and reporting tool

The use of Qlikview enables the more comprehensive analysis of data captured by the IBS system since targeted KPI analysis and the linkage of various forms of informa-tion from the shop floor level offer a great deal of valuable optimization and analysis potential for product life cycle management as a whole and in almost all functional areas of the company This unleashes a much wider range of possibilities for transparent data analysis by the user and improved visualization Furthermore this data may also been combined with supplementary data from other sourc-es to provide an overall analysis

The option enabling the definition of freely configurable fil-ter criteria and the application thereof for reporting purpos-es has now been expanded to include in the form of printed data lists or output as business graphs The captured data can then be grouped as required eg for greater efficiency in the determination of main defects and conspicuities

The list or graph is either printed directly or be transmitted to MS Office products Crystal or Cognos applications The user can also define drill-downs for the individual lists enabling the call-in of the necessary data on a context-rele-vant or analysis-specific basis

COCKPIT BI

The creation of some customer-specific reports requires the use of additional visualization tools which are not included in the standard scope of the software

Production quality and financial

indicators (from the ERP system)

28

MES develop maximum potential when a large num-ber of measurements are included in the calculation of performance indicators and analyses when these are subject to automatic analysis when the results are clearly visualized and when the need for action is intuitively recognisable

IntegrationIBS software associates maximum importance to the simplest possible integration of identification and process measurement systems such as scanners hand-held devices or cameras and mobile data acquisition devices including PDAs It is already able to meet the emerging

ACQUISITION AND VISUALIZATION

requirements of Industry 40 All assemblies whether supply parts or subject to further processing require consistent and reliable acquisition and identification eg from the top of the supply chain in incoming goods to the end of the value added chain in outgoing goods This is the only way to ensure the efficient production control with legally reliable traceability and optimum capacity utilizationIBS software reliably overcomes this logisti-cal challenge with the linkage of standard solutions for barcode data matrix or RFID identification Standard interfaces enable the rapid and flexible integration of fur-ther mobile end devices and industrial camerasThe IBS software is well-equipped for acquisition and analysis

ads-tec TT13

ads-tec VMT6015

Datafox IPC Vario 10

Datafox ODAMDA - Terminal

FORSIS PROFI S - 1500

FORSIS PROFI 1900 - S

Hand scanner Data-logic Touch 65

Andon Board in use (WIBOND Informationssysteme)

29

using sensor signals and laser-powered precision scan-ners Measurement boxes bundle real-time data acquisi-tion at shop floor level as required and coordinate M2M communication Quality-relevant inspection measure-ments are analyzed directly prior to analysis and docu-mentation in the CAQ system

VisualizationLarge-screen displays showing key performance indi-cators employee information and motivation indicators - such as Andon Boards on which status and error information is widely visible - can also be integrated Depending on the application this is realized using either a large-screen LED panel (eg for viewing distances

of over 15m) or a professional industrial monitor (close range)All acquisition functions are carried out by the IBS soft-ware whether interface programming the calculation of key performance indicators the transmission of error messages and status information the visualization of the displayed information or the saving of data to log files The softwares intuitive structure ready-made function modules enable application development in a matter of minutes Optimum support ensures that the process de-sign is developed in accordance with your requirements and reliably implemented by IBS service and consulting teams

Andon Board in use (Wibond Informationssysteme)

Andon Board in use (Wibond Informationssysteme) Andon Board in use (Wibond Informationssysteme)


Signal and fault indicators for use in the production (eg Datafox)

Fault indicator 204 X00 75

30

One of the main demands made of MES systems is their integration capability within existing systems of a higher level With its MES software IBS AG offers a fully-in-tegrated bidirectional solution for the exchange of all relevant order data guaranteeing the smooth flow of information including the alignment of master data The linkage of existing PPS and ERP systems was realized via interfaces with systems such as Abas infor Navision PSI proalpha and SAP

IBSprisma can be implemented individually and inde-pendently of existing ERP systems with various types of connection The system interfaces are implemented in accordance with the customers existing IT landscape and various technologies In addition to file-based data exchange direct database connections are also offered IBS has held a certified interface for communication with the SAP system since 1996

Data exchange with all commercial PPC and ERP systems

Full integration of production and quality management in the customers

operations

Integration and automatic alignment of data stock reduces

administration effort

INTEGRATION OF IBSPRISMA WITH ERP AND PLM

The following data is usually exchanged with the ERP level

Master data Movement data such as order data feedback from incoming goods production and complaints

The IBS ERP interface guarantees standardised data stock reducing administrative and organizational effort In addition to ERPPPC interfaces IBS AG also offers integration scenarios with PLM (Product Lifecycle Man-agement) systems and to further co-existing systems and solutions

31

IBSprisma enables no-fuss linkage of complex mea-suring devices reducing manual inspection effort and the associated inspection costs Linkage to superordi-nate management systems is of particular importance in ensuring reliable data exchange between the various information systems within the company The acquisition and processing of data from subordinate systems eg from gages measuring machines analysis equipment or production facilities is one of the main requirements of a production management system

Support of the standard format OPC

Event-controlled acquisition of data and machine statuses

Universalconfigurationofvariousdataformats

Avoidance of transmission errors thanks to automated data acquisition

Real-time data is available on a centralized basis for analysis and control

Increase in process effectiveness

INTEGRATION OF IBSPRISMA WITH THE SHOP FLOOR

IBS offers the acquisition of various gage types based on standards such as Digimatic BCD IEEE or RS232 via the connection of multiplexers (eg MUX 50 Steinwald IBR Bobe Fluck Gage Talker) The connection of more complex gages analysis devices and testers such as 3-D measuring devices optical measuring devices etc is also made possible A further option exists enabling the acquisition and processing of process data (eg from PLCs such as Siemens S5 S7) directly from the production facility in order to speed up the availability of data at every station The transfer can be fully-automatic occurring in the background or interactive during online operation

32

Our experienced trainers will enable you to achieve the optimum application of our products and solutions

We offer our customers the following training models

Small groups are trained within the scope of key user training courses The course participants then take this knowledge away and share it in their companies Alternatively we offer in-house training courses at our head office in Hoehr-Grenzhausen

Please refer to the IBSacademy training course brochure for detailed infor-mation on our range of courses

Training Courses

IBS AG provides corporate productivity management focusing on the areas of quality and production In doing so we concentrate on the processes of our customers from product development and production to maintenance and operation

In the initial phase we analyze the company processes and reveal optimiza-tion potentials Our broad-range of knowledge in the areas of development discrete manufacturing and the process industry is well-established and we possess excellent industry expertise

The high-quality consulting services of IBS Business Consulting enhance the IBS AG solutions portfolio From the conception to the implementation - our customers receive consulting solutions and services from a single source

Consulting

SUPPORT AND SERVICES

Professional project management is indispensable particularly in the field of IT We assist you through each product phase with the successful realization of your strategies Following commissioningstart-up we remain at your ser-vice with our comprehensive range of consultancy and service offer

Project Management

The IBS Service Centre is open round the clock Here you will receive quali-fied answers to all your questions on IBS AG products and services Depend-ing on the agreed service level we are here to deal with your support enqui-ries around the clock 7 days a week

247 Support

33

Partners are essential to IBS AG They enable us to operate success-fully on the market and to reach customers and market segments that we would not be able to reach without them Partners reinforce our market position while we strengthen the business of our partners

The IBS AG integrated partner concept embodies strategic alliances with hardware and software suppli-ers as well as co-operations with our project partners consultancies and support providers Long-standing

FURTHER SOLUTIONS

partnerships with leading technology companies and major ERP providers ensure us the information lead strengthening our position in what is essentially a tough competitive environment

Our business partner program fo-cuses on the overall project develop-ment sales and realization process equipping our partners with the ideal basis for a clearly-defined co-oper-ation Together with our partners we tackle the ever-increasing challenges faced by IT companies and in doing so we tap the market potential

Quality Management

With its CAQ software solution CAQ=QSYS Professional IBS AG offers a system that enables cus-tomer-specific applications thanks to its process-orientation integration capabilities and modularity For quali-ty management that delivers a whole lot more than inspection activity and documentation support

CALVIN the calibration management sys-tem is the most comprehensive and highly configurable gage management system on the market The software is ideal for the calibration monitoring and management of all measuring devices and gages and is used predominantly in calibration laborato-ries and by calibration providers

Calibration Management

CompliantPro is an integrated compliance solution providing sustainable support in the areas of Corporate Governance risk manage-ment and compliance The solution promotes a corporate Culture of Compliancetrade whilst at the same time ensuring adherence to all rele-vant standards regulations and legal constraints

Compliance Management

COMPLIANCEMANAGEMENT


Complete traceability of products compo-nents and batches Our traceability solu-tion supports you in ascertaining which parts were assembled in which products at what time and at which location as well as providing information on the production conditions and delivery destination

Traceability Management

TRACEABILITYMANAGEMENT


PARTNERSHIPS

Furthermore we are also a reliable partner of research institutes and as-sociations We maintain in constant dialogue with leading scientists and institutes in order to foster innovative developments

Warranty management systems enable the standardization of warran-ty processes better communication between supplier companies and OEMs and an overall improvement in process transparency Warranty Management Systems serve as an integrated platform between the sup-plier and the OEM

Warranty Management

WARRANTYMANAGEMENT


As a globally operative company IBS AG has been offering software solu-tions and services for productivity management in industrial companies since 1982

Competence

34

Automotive OEM

Electronics

Automotive Supplier

ComponentsMetalPlasticsPackagingMechanical Engineering

Process Industry Medical Technology

All corporate brand and product names used are the property of the respective owner and serve solely for the identification and description of the products and services

References 2013

BEST PRACTICE FOR QUALITY PRODUCTION MANAGEMENT

35

We would be only too happy to send you further information

Company

First name

Surname

Street House number

Postcode towncity

Function in the company

Phone

Fax

Email

Website

Industry

AutomotiveOEM SupplierApparatus Engineering Plant Control and Safety EngineeringMedical Technology and Dressings Textile IndustryToiletriesMechanical EngineeringPackaging Industry

ChemicalsFood IndustryGlassCeramicsConstruction Materials IndustryPlasticsPaper IndustryElectronicsElectrical EngineeringMetal ProcessingHousehold Electrical Appliances-Sanitary and Heating ConstructionMining Industry

Information Request

Number of employees on site

Number of employees worldwide

I would like information on

Lean ManagementQuality Process Management (QPM)Quality ManagementWarranty ManagementTraceability ManagementService ManagementMaintenanceKPI SystemsCompliance ManagementTraining CoursesConsulting

Other comments

I would like a personal consultationPlease contact me to arrange an appointment

Phone

Mobile

Email

Manufacturer

Modules

We are already using MESMOM software

Fax 0049 2624 9180-200

Rathausstrasse 56 56203 Hoehr-Grenzhausen Germany Tel +49 2624 9180-0

IBS AGRathausstrasse 5656203 Hoehr-Grenzhausen Germany

Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200

Email infoibs-agdeInternet wwwibs-agde

1310

03

1000

061

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QUALITYMANAGEMENT


2


Production Control with a Single Solution

We have integrated the experience gained from over 30 years of process con-sulting and over 4000 software installations in our high-performance standard software The software comprises four components Quality Production Trace-ability and Compliance

We are a well-established business partner of manufacturing companies across the globe As an IT partner we make industrial companies more successful Our customers manufacture their products in the desired quality and at the highest level of productivity We refer to this as the Productivity Advantage

The European Best Factory Industrial Excellence Award industry competition rewards management quality characterised by the consistent and consequent implementation of corporate strategy in all processes and with the involvement of all employees Award winners then train and motivate all shop floor employees in independent and sustainable defect removal The synchronous acquisition and communication of operational (and operational failure) data offers valuable feedback and is deemed the food of championsProf Dr Arnd Huchzermeier WHU ndash Otto Beisheim School of Management Vallendar Chair of Production Management and Academic Director Best Factory Industrial Excellence Award (in co-operation with Wirtschafts-Woche and INSEAD)

Lean Clean Green Fully-integrated resource efficiency is set to become the major driving force behind tomorrows production industry It relies upon a flexible highly-qualified workforce for the execution of intelligent automated processes with the human assuming the role of production director as opposed to that of an operator Cyber-physical systems will shape production processes around the globe The digital factory of tomorrow will function on a decentralised basis with the smart capability of self-or-ganisation using real-time data Classical IT systems will need to undergo a dramatic transformation in order to adapt to these requirementsUniv Prof Dr Eng Thomas Bauernhansl Director of the Institute of Industrial Manufacturing and Management (IFF) and Energy Efficiency in the Production Process (EEP) at the University of Stuttgart and the Fraunhofer Insti-tute for Manufacturing Engineering and Automation (IPA)

The intelligent factory of the future - Production 2020 - integrates production facilities and global cross-company supply chains in real time Flexibly automated autonomous production units on the shop floor decide on the best possible capacity utilization and order processing MES represent an important cornerstone on the way to Industry 40 They also provide efficient system integration at shop floor level and between management systems eg for the achievement of best quality (CAQ) and complete and legally reliable traceabilityProf Dr Eng Markus Glueck Augsburg University of Applied Sciences Faculty of Mechanical and Process Engi-neering West Bavaria Technology Centre (TCW) in Noerdlingen

Valuable process optimization

Significant cost reduction

Intuitive quality control

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References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

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Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

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35


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First name

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Street House number

Postcode towncity


Phone

Fax

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Website

Industry



Information Request





Other comments


Phone

Mobile

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Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

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References 2013


35


Company

First name

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Street House number

Postcode towncity


Phone

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Industry



Information Request





Other comments


Phone

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Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

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34

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References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

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Manufacturer

Modules


Fax 0049 2624 9180-200



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FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


7



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MANAGEMENT SUMMARY

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14








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21

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23



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25












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26






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27





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28





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29









30





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31










32





Training Courses




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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

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Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


8








9








10








11








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12









13




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14








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16



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19






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20


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21

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22


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23



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24











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25












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26






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27





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28





ads-tec TT13

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29









30





operations







31










32





Training Courses




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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

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Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


9








10








11








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12









13




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14








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15














16



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21

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23



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26






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27





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28





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29









30





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31










32





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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

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Modules


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1310

03

1000

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4



QUALITYMANAGEMENT


10








11








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12









13




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14








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15














16



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21

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23



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24











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25












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26






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27





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28





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29









30





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31










32





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33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

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Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


11








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12









13




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14








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15














16



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17






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20


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21

QUALITY MANAGEMENT

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23



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24











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25












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26






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27





COCKPIT BI




28





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29









30





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31










32





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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

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Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


12









13




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14








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15














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21

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23



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24











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27





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28





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29









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31










32





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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


13




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14








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21

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23



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24











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27





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28





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29









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31










32





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33



FURTHER SOLUTIONS



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34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


14








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16



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21

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27





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28





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33



FURTHER SOLUTIONS



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34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

061

4



QUALITYMANAGEMENT


15














16



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27





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28





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31










32





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247 Support

33



FURTHER SOLUTIONS



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Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


16



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21

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27





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28





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31










32





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33



FURTHER SOLUTIONS



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Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


17






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18



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21

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27





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28





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operations







31










32





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247 Support

33



FURTHER SOLUTIONS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



QUALITYMANAGEMENT


18



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21

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23



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24











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26






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27





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28





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29









30





operations







31










32





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247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



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1310

03

1000

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4



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19






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23



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24











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26






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27





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28





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29









30





operations







31










32





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247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

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4



QUALITYMANAGEMENT


20


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21

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24











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27





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28





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29









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31










32





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247 Support

33



FURTHER SOLUTIONS



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PARTNERSHIPS



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WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


21

QUALITY MANAGEMENT

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22


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23



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24











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25












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26






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Integrated Reports


27





COCKPIT BI




28





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29









30





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31










32





Training Courses




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247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


22


Traceability

Benefits





liability claims


defect causes





targeted recalls



production


defect costs


data













23



Benefits









AOI EOL ICT FCT etc





acquisition


transparency






and IBStraceability


of ECAD data

24











and IBStraceability


25












and IBStraceability


26






reports provided



production data


output media


visualization







Integrated Reports


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


23



Benefits









AOI EOL ICT FCT etc





acquisition


transparency






and IBStraceability


of ECAD data

24











and IBStraceability


25












and IBStraceability


26






reports provided



production data


output media


visualization







Integrated Reports


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


24











and IBStraceability


25












and IBStraceability


26






reports provided



production data


output media


visualization







Integrated Reports


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


25












and IBStraceability


26






reports provided



production data


output media


visualization







Integrated Reports


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


26






reports provided



production data


output media


visualization







Integrated Reports


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


27





COCKPIT BI




28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


28





ads-tec TT13

ads-tec VMT6015







29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


29









30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


30





operations







31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


31










32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


32





Training Courses




Consulting



Project Management


247 Support

33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


33



FURTHER SOLUTIONS



Quality Management












PARTNERSHIPS



Warranty Management

WARRANTYMANAGEMENT



Competence

34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


34

Automotive OEM

Electronics

Automotive Supplier




References 2013


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


35


Company

First name

Surname

Street House number

Postcode towncity


Phone

Fax

Email

Website

Industry



Information Request





Other comments


Phone

Mobile

Email

Manufacturer

Modules


Fax 0049 2624 9180-200



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT



Phone +49 (0) 2624 9180-0Fax +49 (0) 2624 9180-200


1310

03

1000

061

4



QUALITYMANAGEMENT


IBS AG Production Management Brochure MES MOM

Software

production processes

production management

chair of production

future production

integrated production

management systems

production facilities

traceability management