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www.technikrom.com
IBD™ In-line Buffer Dilution Systems
De-Bottleneck Your Facility
:: Engineered solutions to provide lowest total cost of
ownership
:: Create just-in-time buffers for downstream processing
steps
:: Prepare tens of thousands of liters of buffer per hour in a
footprint of
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World class processing equipment and services for biopharm,
pharma and nutraceutical industries
IBD™ Systems:: Increase buffer capacity without buildouts and
debottleneck your
downstream processing steps
:: Use up to 10X buffer concentrates to achieve significant
floor space savings
:: Decouple the accuracy of your 1X buffer from the accuracy of
theconcentrate
:: Use for buffer-intensive chromatography, filtration, cell
culture andformulation steps
:: Improve recovery and yield with run-to-run reproducibility of
buffercomposition
:: Utilize single-usedisposable bagtechnology to
holdconcentrates and diluteon demand
:: Increase buffer capacityby maximizing usage ofexisting
tanks
:: Reduce maintenanceand cleaning validation costs associated
with large tanks
:: Reduce risk of out-of-specification buffers that can occur
with legacy approach
:: pH adjust your dilute buffers with the pH adjustment add-on
module
:: Dilute your buffers using patented Adaptive PAT™ feedback
controltechnology or via mass flow control
:: Blend buffers with organic solvents such as alcohols or ACN
using theorganic blending option
:: Pump-based or control valve-based options available
:: Integrate IBD™ systems within existing facilities to provide
point of useadjustment and precise control of dilute buffers
:: Experience the regulatory benefit of PAT implementation
:: Realize highest return on investment
:: Includes an industrial platform to provide highest uptime
:: Scale-up seamlessly from pilot to commercial scale
:: Sanitary and ASME-BPE compliant; drainable options
available
:: Built-in CIP software module to automate skid cleaning
:: Dual-line systems available to permit the dilutions of two
different buffers simultaneously in parallel
3D CAD modeling
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800-865-4100 ˚ International phone 847-556-9700Technikrom Inc. ˚
1855 Elmdale Ave. ˚ Glenview, IL 60026 ˚ www.technikrom.com ˚
[email protected]
:: Electropolished 316L SS and PTFE parts are compatible with
typical mobile phases. Other materials of construction such as
fully polymeric, Hastelloy and AL6XN also available
:: Temperature-compensated conductivity and pHmeasurement
:: Temperature control options available
:: Monitoring with conductivity, pH, temperature,pressure and
flow measurement
:: All wetted parts are fully traceable and serialized
:: 100% boroscopic inspection available
:: Hazardous area ratings in compliance with UL andATEX are
available
:: Engineered IBD™ systems at a wide range of flowrates up to
250 L/min or higher
:: Custom designs to fit through doorways or into
tightpurification suites
:: Worldwide install base throughout US, Europe, and Asia
:: CE Pressure Equipment Directive compliance available
:: USP Class VI and non-animal-derived gasket options
available
Verfies
Verfies
Verfies
User RequirementSpecification
(URS)
Process Qualification
(PQ)
OperationalQualification
(OQ)
InstallationQualification
(IQ)
FunctionalRequirementSpecifications
(FRS)
DesignSpecifications
(HDS/SDS)
System Build
GAMP-5 Validation Available
Net Present Value/ Return on Investment:: The TechniKrom IBD™
system has been specifically designed in alignment with
TechniKrom’s core mission:
to drive down the costs of manufacturing biopharmaceuticals
while providing the highest innate quality ofbuffer product
:: Reduce operating costs and generate significant positive cast
flow
:: Contact your local sales representative to determine the
NPV/ROI ofthe IBD™ system for your particular application
Cumulative Cash FlowCumulative Discounted Cash Flow
20,000,000
15,000,000
10,000,000
5,000,000
0
0 2 4 6 8 10 12-5,000,000
Year
Cu
mu
lati
ve $
Dol
lars
Cumulative Cash Flows
IBD™ enhances batch-to-batch buffer reproducibility to
dramatically improve therecovery of your high-value product and
promote stable manufacturing processes
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Select from a range ofavailable process values
Validated Automation Packages:: Available with Allen-Bradley PLC
control, or integrate
into your plant-wide control system (DeltaV, Allen-Bradley,
ABB)
:: Integrate with existing chromatography and filtration
skids
:: 21CFR Part 11 capable and GAMP-5 compliant ProcessControl
software
:: Full audit trail and electronic signature
:: Buffer recipe methods set up in minutes using intuitivemethod
editor software
:: Method steps can be imported, exported and copied tosimplify
programming
:: Regulate your process by flow rateset point or pressure set
point
:: Real time data logging ofconductivity, pH, pressure,
flow,temperature
:: Multi-level alarming
:: Batch reports can be customized by user
:: Complete IQ/OQ execution anddocumentation available for
turnkey operation
Configurable alarm settings
Intuitive method creation
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Model # Flow Specification Dilution Range
IBD300 100-300 L/hr 5X-10X or 1X-5X
IBD500 100-500 L/hr 5X-10X or 1X-5X
IBD1200 120-1200 L/hr 5X-10X or 1X-5X
IBD2000 500-2000 L/hr 5X-10X or 1X-5X
IBD5000 1200-5000 L/hr 5X-10X or 1X-5X
IBD10000 3000-10,000 L/hr 5X-10X or 1X-5X
IBD15000 5000-15,000 L/hr 5X-10X or 1X-5X
Typical IBD™ Systems
:: Options include- Dilution range- Local or remote HMI- Inline
pH adjustment
module- Organic solvent
blending capability- Multiport
concentrate inletmanifold
- Blending loop withbypass and
additional conductivity (spanned for LO range)
- Flowmeter options- Hazardous area rating- WFI break tank-
Dilute buffer surge tank- Polymeric or stainless steel MOC
:: Engineered systems at differentflow rates are available
IBD300300 L/hr standard Inline Buffer Dilution IBD™ systems now
available with thefollowing technical specifications:
:: 300 L/hr max flow rate ideal for pilot scale applications,
low volumeproduction, and trial runs
:: Polymeric product contact parts for corrosion resistance
:: 5X to 10X dilutions possible via patented AdaptivePAT™
feedback control
:: Dimensions: 48” W x 40” D x 76” H
:: Standard configuration includes the followingoptions:- Local
Integrated Display HMI- Inline pH adjustment module- 4-port
concentrate inlet manifold- Blending loop with bypass
:: Utilities: 230V single phase power and 6 barginstrument grade
air
:: Fast delivery – typically available within 8weeks or less
IBD300
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Warranty and Technical Support:: One year extendable warranty,
service contracts and 24
hour response time means peace of mind and fast supportwhen you
need it
:: Partner companies throughout Europe and Asia assist
withoverseas tech support
Other TechniKrom Products andServices for the Bio, TIDES, and
Pharma Industries::: Dynamic Axial Compression Bioprocess LC
Columns
:: Bioprocess LC Systems
:: TechniPur™ chromatography packing materials
:: Process development, scale-up and tech transfer support
:: Equipment Validation services (IQ/OQ and GAMP-5)
:: Service Contracts
TechniKrom, Inc.1855 Elmdale Ave.
Glenview, IL 60026 U.S.A.800-865-4100
800-293-5059 (fax)+1 847-556-9700 (int’l)
+1 847-556-9701 (int’l fax)www.technikrom.com
[email protected]
About TechniKromTechniKrom is a privately held, diversified
engineering and qualification firmthat provides technologically
advanced blending, synthesis, filtration andpurification equipment,
products and services to the Biopharmaceutical,Pharmaceutical, and
Nutraceutical Industries worldwide that permit thelowest cost of
production and highest innate product quality, especially incGMP
regulated environments. TechniKrom promotes the implementation of
Manufacturing Science in biopharmaceutical manufacturing
facilities. For additional information, please visit
www.technikrom.com.
© Copyright TechniKrom Inc. ˚ www.technikrom.com ˚ 800-865-4100
˚ TKIBDBroch9-08