INTRODUCTION Because of the height of the Machine the Column Module is removed before the machine is shipped. The following procedure is designed to aid the user in the re-installation of the Column Module on Sunnen SV1052 Vertical Honing Machine Base. TOOLS & MATERIALS The following tools and materials are required for unpacking and installing of your Machine: Knife Hex Wrenches Crow Bar Open End Wrenches Tin Snips Cleaning Solvent INSTALLATION Read the following instructions carefully and thoroughly before unpacking and inspecting the Machine: 1. Move Machine to staging/unpacking area. 2. Remove plastic wrap. 3. Remove top and sides from packing crate. 4. Remove all loose components from crate. 5. Check all components against packing list 6. Inspect Machine and components for dents, scratches, or damage resulting from improper han- dling, by carrier. If damage is evident, immediately file a claim with carrier. CAUTION Base is made of a polymer composite and may be chipped if not handled with care. Machine Base may be forked from any side. DO NOT support weight of machine on bottom of Electrical Enclosure when lifting or moving. 7. Move Machine to desired location and lower into place. NOTE: Machine should be located on a leveled concrete floor away from heavy traffic. Allow at least 1 m (3 ft) around enclosure to any adjacent equipment and walls. Refer to Floor Plan Layout for your particular machine configuration. 8. Adjust Leveling Bolts as required to level machine. 9. Remove Upper Right & Left Guarding from inside the front of the Machine (see Figure 1). Lay Guarding and Hardware aside for reinstallation after Column is installed. 10. Remove Hardware securing Wiring Conduit to rear of Machine and tie Wiring Conduit off to side of Machine (see Figure 2). 11. Remove two (2) Conduit Hangers from rear of Machine (refer to Figure 2). Lay Hangers and Hardware aside for reinstallation after Column is installed. 12. Remove Right & Left Rear Guarding rear of the Machine (see Figure 3). Lay Guarding and Hardware aside for reinstallation after Column is installed. INSTALLING COLUMN To install column, proceed as follows: 1. Obtain Fork Lift with required vertical movement and lift capacity to lift Column into position on Riser Weldment. I-SV-809B SPECIAL INSTRUCTIONS for INSTALLING SV32000XL COLUMN MODULE ASSEMBLY on Sunnen ® SV-1052 Vertical Honing Machine http://www.sunnen.com SUNNEN ® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100 FIGURE 1, Upper Left & Right Guarding FIGURE 2, Wiring Conduit CONDUIT HANGER LEFT UPPER GUARDING RIGHT SCREWS SCREWS
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I-SV-809B SPECIAL INSTRUCTIONS for ... · Hardware aside for reinstallation after Column is installed. INSTALLING COLUMN To install column, proceed as follows: 1. Obtain Fork Lift
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INTRODUCTIONBecause of the height of the Machine the ColumnModule is removed before the machine is shipped.The following procedure is designed to aid the userin the re-installation of the Column Module onSunnen SV1052 Vertical Honing Machine Base.
TOOLS & MATERIALSThe following tools and materials are required forunpacking and installing of your Machine:
Knife Hex Wrenches Crow Bar Open End Wrenches Tin Snips Cleaning Solvent
INSTALLATIONRead the following instructions carefully andthoroughly before unpacking and inspecting theMachine:
1. Move Machine to staging/unpacking area.
2. Remove plastic wrap.
3. Remove top and sides from packing crate.
4. Remove all loose components from crate.
5. Check all components against packing list
6. Inspect Machine and components for dents,scratches, or damage resulting from improper han-dling, by carrier. If damage is evident, immediatelyfile a claim with carrier.
CAUTIONBase is made of a polymer composite and may bechipped if not handled with care. Machine Base maybe forked from any side. DO NOT support weight ofmachine on bottom of Electrical Enclosure whenlifting or moving.
7. Move Machine to desired location and lower intoplace.
NOTE: Machine should be located on a leveledconcrete floor away from heavy traffic. Allow at least1 m (3 ft) around enclosure to any adjacentequipment and walls. Refer to Floor Plan Layout foryour particular machine configuration.
8. Adjust Leveling Bolts as required to levelmachine.
9. Remove Upper Right & Left Guarding frominside the front of the Machine (see Figure 1). LayGuarding and Hardware aside for reinstallation afterColumn is installed.
10. Remove Hardware securing Wiring Conduit torear of Machine and tie Wiring Conduit off to sideof Machine (see Figure 2).11. Remove two (2) Conduit Hangers from rear ofMachine (refer to Figure 2). Lay Hangers andHardware aside for reinstallation after Column isinstalled.
12. Remove Right & Left Rear Guarding rear of theMachine (see Figure 3). Lay Guarding andHardware aside for reinstallation after Column isinstalled.
INSTALLING COLUMNTo install column, proceed as follows:
1. Obtain Fork Lift with required verticalmovement and lift capacity to lift Column intoposition on Riser Weldment.
SUNNEN® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100
FIGURE 1, Upper Left & Right Guarding
FIGURE 2, Wiring Conduit
CONDUIT
HANGER
LEFT
UPPERGUARDING
RIGHT
SCREWS SCREWS
2. Position Forks so they slide into Lifting Sleeves,provided on top of Machine.
3. Raise Forks and slide into Lifting Sleeves (seeFigure 4).4. If required: Secure top of Column to top of Fork
Lift using straps (see Figure 5).
If required: Place a Block between the Fork Lift andbottom of the Column to prevent the column fromswinging when it is lifted (refer to Figure 5).
CAUTIONEnsure Block is not close to Ballscrew or Motor, toprevent damage to these items while moving column.
6. If required: Secure guide straps to top andbottom of Column.
7. Raise Forks slightly to take any slack off forksand to be sure column is engaged. Then recheckstrapping.
8. Remove four (4) Screws attaching Column toShipping Base. Nuts can be reached through thebase of the Column (see Figure 6).9. Carefully lift Column off Shipping Base,
ensuring Servo Motor clears shipping Base.
10. Raise Column and carefully position over RiserWeldment. (Use Guide Straps to prevent columnfrom swinging or contacting Riser or MachineGuards.)
11. Slowly lower Column onto Riser, ensuringServo Motor clears Riser (see Figure 7).12. Align Column with Riser and secure using six(6) Mounting Screws, Lockwashers, & Flatwashers(see Figure 8).13. Remove blocking and straps securing column toFork Lift. Then lower fork lift slightly and carefullyslide fork out of column.
14. Reinstall Left Rear Guarding.
15. Reinstall Right Rear Guarding and ConduitHangers.
16. Reposition Wiring Conduit in Hangers andsecure.
17. Install Linear Rail Cover on front of SpindleAssembly. Two (2) Access Holes are provided onboth sides of Spindle Assembly Guarding for attach-ing the Cover (see Figure 9).ELECTRICAL CONNECTIONSAll wiring is to be performed by a competent,Licensed Electrician in accordance with all local,state, and federal codes and regulations; along withany special information provided on machine name-plate or electrical specification plate.
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FIGURE 3, Left & Right Rear Guarding
FIGURE 4, Fork Positioning
FORKS
SPINDLEASSMBLY
GUARDING
FIGURE 5, Column
STRAP
BLOCK
GUIDELINES
FORKS
FORKS
BALLSCREW
FORKS
CAUTIONAll wiring is to be performed by a competent,licensed electrician in accordance with all local, stateand federal codes and regulations. FAILURE TOCOMPLY CAN RESULT IN PERSONAL INJURYAND DAMAGE TO THE MACHINE.
WARNING All wiring and electrical equipment service shouldbe performed by authorized personnel ONLY.
1. Open Door to Column Electrical Enclosure.
2. Loosen 2 Inch Conduit Connector on side ofEnclosure (see Figure 10).3. Slide Cables (wire leads) through side of
Enclosure and secure Wiring Conduit by tighteningLock Ring on Conduit Connector.
4. Attach numbered Wire Leads to correspondingnumbered locations inside enclosure as shown (referto Figure 10 & Chart on the folowing pages; and tothe Wiring Diagram included with you Machine).
CAUTIONAfter installation check positions of Dip Switchesinside Column Enclosure (refer to Figure 10b).
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FIGURE 6, Shipping Base
FIGURE 7, Positioning Column
FIGURE 8, Securing Column FIGURE 9, Linear Rail Cover
SUNNEN PRODUCTS COMPANY7910 Manchester Road, St. Louis, MO 63143 U.S.A.Phone: 314-781-2100 Fax: 314-781-2268U.S.A. Toll-Free Sales and Service:1-800-325-3670International Division Fax: 314-781-6128
Sunnen® reserves the right to change orrevise specifications and product designin connection with any feature of ourproducts contained herein. Such changesdo not entitle the buyer to correspondingchanges, improvements, additions, orreplacements for equipment, supplies oraccessories previously sold. Informationcontained herein is considered to beaccurate based on available informationat the time of printing. Should any discrepancy of information arise, Sunnenrecommends that user verify discrepancywith Sunnen before proceeding.
“SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”