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Intelligent Sensor for Autonomous Cleaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1 , G. Zhang 1 * and M. Blanke 2 1 Danish Institute of Agricultural Sciences, Research Centre Bygholm, Dept. of Agricultural Engineering, P.O.Box 536, 8700 Horsens, Denmark * Email of corresponding author: [email protected] 2 Technical University of Denmark, Ørsted•DTU, DTU-Automation, building 326, 2800 Lyngby, Denmark Danish Institute of Agricultural Scienc Danish Institute of Agricultural Scienc Research Centre Bygholm Research Centre Bygholm
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I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Dec 21, 2015

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Page 1: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Intelligent Sensor for Autonomous Cleaning in livestock building

- A challenge in bio-environmental engineering

J. S. Strøm1, G. Zhang1* and M. Blanke2

1 Danish Institute of Agricultural Sciences, Research Centre Bygholm, Dept. of Agricultural Engineering, P.O.Box 536, 8700

Horsens, Denmark *Email of corresponding author: [email protected]

2 Technical University of Denmark, Ørsted•DTU, DTU-Automation, building 326, 2800 Lyngby, Denmark

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 2: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

BackgroundBackground

2 million m2 surface / week Manual cleaning

– Working environments

Automated cleaning– Results / water consumption

Challenges

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 3: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

vision and goalsvision and goals

To develop an intelligent sensor system that, combined with an autonomous cleaning system, will carry out the cleaning between batches in livestock buildings.

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 4: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Research planResearch plan

WP 1: Requirements Capture WP 2: Unclean and clean surfaces and sensor

types assessment WP 3. Smart interpretation of sensor signals WP 4: Intelligence features and integration with

automatic cleaning equipment WP 5: Sensor system physical design,

construction and functionality WP 6: Dissemination of results

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 5: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 1: Requirements CaptureWP 1: Requirements Capture

To provide background information, specify the success criteria and formulate the functional requirements to an intelligent sensor for autonomous cleaning, including:

Characteristics of residue Requirements - the robot-sensor interface

Quality attributes of remote sensing operation Requirements - operator and robot interface

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 6: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 2: Unclean and clean surfaces WP 2: Unclean and clean surfaces and sensor types assessmentand sensor types assessment

To provide knowledge about fouling materials and appropriate sensor technology as a basis for selection of the most promising sensor technology

Evaluation of sensor techniques Distinguish between clean and fouled

surfaces Surface requirements to give reliable

information

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 7: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 3. Smart interpretation of WP 3. Smart interpretation of sensor signalssensor signals

Evaluation of cleanliness under varying conditions

Training, estimation, and validation of an automated classifier/grader

Reflected/emitted electromagnetic radiation and/or

Enable feature extraction for the physical objects

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 8: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 4: Intelligence features and WP 4: Intelligence features and integration with AC robotintegration with AC robot

Central control and coordination system for the intelligent cleaning sensor.

Automatic calibration and self-diagnosis features on-line

Fault tolerant methods to enhance system availability

To use and update the knowledge base

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 9: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 5: Sensor system physical WP 5: Sensor system physical construction and functionalityconstruction and functionality

Test and validate _laboratory conditions Various types of pollution on different

surfaces with various colours, geometry, roughness and shape

Test and validate _near-practical conditions

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 10: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

WP 6: Dissemination of resultsWP 6: Dissemination of results

Refereed publication in ISI journals Selected conferences & seminars Web-site publications Workshop & networks Research educations

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 11: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

ISAC team, time & BudgetISAC team, time & Budget

Team: DIAS, DTU, LU, ALTO, GerniTime: Nov.2002 – Dec. 2006Budget: 7.4 mil. DDK (1mil.USD)

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 12: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

DELIMITATIONSDELIMITATIONS

To focus on the cleaning level where the pig producers are in charge of the cleaning and to reduce the risk of infection between batches

To focus on cleaning in finishing pig houses

Surface under 1.5 m from floor

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 13: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Detection principlesDetection principles

Spectral signatures of surfaces and fouling materials

Hyperspectral imaging with Acousto-Optic Tunable Filters

Multi-specture image analysisSurface texture image analysis

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 14: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

PIG HOUSINGPIG HOUSING

100 million m2 of pig housing surfaces per year in Denmark

type and colour of the materialsNew and old inventory

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 15: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

FloorFloor

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 16: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Pen partitionsPen partitions

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 17: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Feeding and watering Feeding and watering equipmentsequipments

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 18: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

Plastic/concrete corner with Plastic/concrete corner with fittingsfittings

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 19: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

OPERATIONAL REQUIREMENTSOPERATIONAL REQUIREMENTS

Speed of operation = 7 m2/min Mechanical requirements

– Forces and vibrations imposed – moisture, stains and dirt, etc

Detection of location Safety

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 20: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

FUNCTIONAL REQUIREMENTSFUNCTIONAL REQUIREMENTS (1)(1)

The cleanliness sensor shall be able autonomously to:

Identify selected surface types in finishing pig houses

Distinguish solid surface from openings Distinguish non-clean from clean surface Specify position and area of non-clean

surface Function reliably in the environment of the

empty pig house during cleaning

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 21: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

FUNCTIONAL REQUIREMENTSFUNCTIONAL REQUIREMENTS (2)(2)

The sensor shall be able to interact with a cleaning robot to:

Communicate the position of non-clean areas for guidance of the cleaning process

Perform cleaning at least as resource efficient as manual cleaning to a prescribed standard.

Interaction with human operator: Define surfaces to clean, specify cleaning

parameters and report back on the result.

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm

Page 22: I ntelligent S ensor for A utonomous C leaning in livestock building - A challenge in bio-environmental engineering J. S. Strøm 1, G. Zhang 1 * and M.

EndEnd

Danish Institute of Agricultural SciencesDanish Institute of Agricultural SciencesResearch Centre BygholmResearch Centre Bygholm