HYTORC - BOLTING catalogue · 2020. 2. 10. · *(NABL approved range 2000 – 20000 Nm) We at ABS are committed to customer delight, with the best service support practices in industry.

www.absgroup.in

HYTORC - BOLTING catalogue

QUALITY WITH EXCELLENCE

Since 1998

About UsAdvanced Bolting Solutions Pvt. Ltd. (ABS) is a leading multinational company providing Precision Bolting and Machining Solutions through consultative sales of leading international brands, in situ controlled bolting and cold pipe cutting services across multiple locations in India and the Middle East.

With over two decades of expertise and the mission to be active partners in customer centric growth, we offer Productivity Enhancement Services through technical consultations, trainings, 24x7 sales and technical support and multiple NABL accredited calibration facilities.

Our “Joint Integrity Services” ensures leakage free joints and bolt load accuracy while maintaining industrial workplace safety standards.

Today, with over 200 employees across all our facilities, we stand as the frontrunner in providing the most comprehensive solutions to every major industry such as Automobile, Assembly, OEM, Power, Steel, Oil & Gas, Heavy Engineering, Wind, Mining, Shipping and more.

We have a team of (ASME Certified) experts who provide bolting related training courses and certifications. With a diligent focus on process management, we have a strong Quality Management System comprising of standard certifications like ISO 9001:2015, ISO 45001:2018 and ISO/IEC 17025.

www.clecotools.com

Production Tools

www.boltight.com

www.equalizerinternational.com

www.aimco-global.com

www.climaxportable.com

www.absgroup.in

www.hytorc.com

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TOOL CALIBRATION

We provide NABL accredited calibration services through our in-house lab with calibration capacity upto 27000 Nm* for Hydraulic, Pneumatic, Electric, Battery Operated and Manual torquing tools. We also do the calibration of pressure gauges upto 700 bar capacity.

Tool calibration is done by certified technicians.

*(NABL approved range 2000 – 20000 Nm)

We at ABS are committed to customer delight, with the best service support practices in industry. We are equipped with State-of-the-Art service centres at office locations in India (Navi Mumbai, Chennai, Bengaluru and Jamnagar) and Middle East (Sharjah, Abu Dhabi).

We undertake thorough analysis of the cause of defect (RCA Analysis), document it in standard formats and share with the customer for its understanding. The service is provided in defined SLA and with customer feedback. One of the key features of our service support is the provision of information on the 'Do's and Don'ts' to avoid frequent breakdown of tools.

We also have facility of Annual Rate Contract (ARC) for tool services, to ensure you get optimum return on your maintenance investment.

REPAIR AND TOOL MAINTENANCE

What's better than having the service facility at your convenience in your premises!

ABS Mobile Service Van provides you this comfort. It is a unique initiative pioneered by us in India to provide calibration of torqueing tools at your doorstep.

The Service Van is equipped with calibration machine having capacity to calibrate up to 27000 Nm, and is manned by highly skilled professionals on the move.

Our van schedule is sent on periodic basis to our esteemed customers. You may please write to us at or [email protected] on our Toll Free Number-18002121715, to know about mobile van visit schedule in your area.

SERVICE AT YOUR DOOR-STEP

TRAINING

We boast of unparalleled technical competence when it comes to bolting in Indian market.We are the only bolting company to in the country today having our own resources as ASME certified training providers.

We deliver training modules to match the suitability to different levels of customer's personnel- such as operators, supervisors, engineers and managers.We also offer customized training programs as per requirement of customers based on their TNI (Training Need Identification).

Bolting courses generally offered are:-

1. ASME Training for Joint Integrity

2. Safe Bolting Methods

3. Tool Operation and Service

Since Safety is one of the major thrust in all our training programs, we also train the operators on safe upkeep and maintenance of tools in addition to the operational training.

We also provide following services:

• Product Demonstration

• Training

• Pre-emptive Maintenance Services

• AMCs

• Site audits of tool condition

• Application Study and Consultancy

ICE

AVANTI

MXT

EDGE

STEALTH

XLCT

VERSA

HYTORCWASHER™

HYTORCNUT™

HYDRAULIC PNEUMATIC FASTENERS

ELECTRIC

ACCESSORIES

POWER PACKS

pg.02

pg.03

pg.05

pg.04

pg.06

pg.08

pg.07

pg.09

pg.10

pg.11

pg.12

pg.13

pg.14

pg.15

pg.16

pg.17

pg.18

DIGITALJGUN

JGUNSINGLE SPEED

JGUNDUALSPEED

LITHIUM

LION GUN

LITHIUMSERIES II

www.hytorc.com

Hytorc USA is the world's oldest and largest manufacturer of industrial bolting systems.

Dedicated to providing its customers with the best torque/tension tools in hydraulic, pneumatic, electrical & battery operated range and associated services, HYTORC has created innovations that feature more efficient & robust designs and technological improvements to provide better value for money.

With exclusive service network worldwide, HYTORC has significantly improved bolting precision, speed & safety parameters with its more than 100 international patents & trademarks. With technically superior products & quality services today HYTORC is synonymous with hydraulic torque wrenches worldwide.

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ICE-.74.60”

(117 mm)1.85”

(47 mm)3.75”

(95 mm)0.99”

(25 mm) ¾”

¾”

1”

1½”

4.55 lbs(2.06 kg)

117 ft-lbs(158 Nm)

806 ft-lbs(1,092 Nm)

ICE-15.17”

(131 mm)2.18”

(55 mm)4.43”

(113 mm)1.13”

(29 mm)6.00 lbs(2.72 kg)

196 ft-lbs(266 Nm)

1,284 ft-lbs(1,741 Nm)

ICE-36.58”

(167 mm)2.90”

(74 mm)5.53”

(140 mm)1.52”

(39 mm)10.00 lbs(4.53 kg)

460 ft-lbs(624 Nm)

3,084 ft-lbs(4,148 Nm)

ICE-57.63”

(194 mm)3.38”

(86 mm)6.44”

(164 mm)1.80”

(46 mm)18.00 lbs(8.16 kg)

804 ft-lbs(1,090 Nm)

5,360 ft-lbs(7,267 Nm)

2

The ICE bolting system is the culmination of 50 years of research and development dedicated to industrial bolting. Featuring patented industry-rst innovations, the ICE is the most advanced hydraulic bolting system available today.

Total-freedom

uniswivel

Auto releasesystem

Multi-usesystem

®ICE

Squar

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ve Bolt

ing

Syst

ems

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

H

RL

W

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

AVANTI-.7

AVANTI-1

AVANTI-3

AVANTI-5

AVANTI-8

AVANTI-10

3

Reaction drive

The Avanti series offers the widest range of torque output with a maximum output of more than 130,000 ft-lbs in the largest model. With tens of thousands in use around the world, the Avanti series is the industry’s trusted solution for next-generation bolting.

Torque &

angle dial

Multi-usesystem

AVANTI-20

AVANTI-35

AVANTI-50

AVANTI-80

AVANTI-130

¾”4.19”

4.76”

6.20”

7.14”

7.90”

8.85”

10.22”

12.22”

13.90”

16.84”

19.40”

(106 mm)

(121 mm)

(157 mm)

(181 mm)

(201 mm)

(225 mm)

(260 mm)

(310 mm)

(353 mm)

(428 mm)

(493 mm)

1.79”

2.18”

2.90”

3.38”

3.86”

4.35”

5.07”

6.23”

7.04”

7.49”

8.50”

(45 mm)

(55 mm)

(74 mm)

(86 mm)

(98 mm)

(110 mm)

(129 mm)

(158 mm)

(179 mm)

(190 mm)

(216 mm)

4.14”

4.71”

6.15”

7.36”

8.24”

9.20”

10.94”

13.45”

15.54”

19.52”

22.73”

(105 mm)

(120 mm)

(156 mm)

(187 mm)

(209 mm)

(234 mm)

(278 mm)

(342 mm)

(395 mm)

(496 mm)

(577 mm)

0.99”

1.13”

1.52”

1.80”

1.94”

2.25”

2.60”

3.19”

3.95”

4.69”

5.31”

(25 mm)

(29 mm)

(39 mm)

(46 mm)

(49 mm)

(57 mm)

(66 mm)

(81 mm)

(100 mm)

(119 mm)

(135 mm)

3.10 lbs

4.50 lbs

9.45 lbs

15.60 lbs

20.75 lbs

29.20 lbs

47.70 lbs

82.75 lbs

127.70 lbs

280.50 lbs

585.00 lbs

(1.40 kg)

(2.04 kg)

(4.32 kg)

(7.10 kg)

(9.41 kg)

(13.24 kg)

(21.63 kg)

(37.53 kg)

(57.92 kg)

(127.23 kg)

(265.35 kg)

113 ft-lbs

196 ft-lbs

460 ft-lbs

804 ft-lbs

1,150 ft-lbs

1,800 ft-lbs

2,760 ft-lbs

4,905 ft-lbs

7,202 ft-lbs

11,965 ft-lbs

19,395 ft-lbs

(153 Nm)

(266 Nm)

(624 Nm)

(1,090 Nm)

(1,559 Nm)

(2,441 Nm)

(3,742 Nm)

(6,650 Nm)

(9,765 Nm)

(16,222 Nm)

(26,296 Nm)

767 ft-lbs

1,284 ft-lbs

3,084 ft-lbs

5,360 ft-lbs

7,760 ft-lbs

11,743 ft-lbs

17,890 ft-lbs

31,830 ft-lbs

46,126 ft-lbs

85,695 ft-lbs

138,510 ft-lbs

(1,040 Nm)

(1,741 Nm)

(4,181 Nm)

(7,267 Nm)

(10,521 Nm)

(15,921 Nm)

(24,256 Nm)

(43,156 Nm)

(62,539 Nm)

(116,187 Nm)

(187,794 Nm)

®AVANTI

Square Drive Bolting Systems

¾”

1”

1½”

1½”

1½”

2½”

2½”

3½”

3½”

2½”

HYD

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The MXT is the world’s best-selling industrial bolting system with over one hundred thousand in use around the world. Since 1990, the signature blue housing has represented quality, durability and reliability on job sites in every major industry. From the tallest roller coasters to the world’s largest bridges, the MXT has the power to get the job done.

Super alloyOption

Lock-upRelease

No-slipRatchet

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

MXT-.7

MXT-1

MXT-3

MXT-5

MXT-10

MXT-15

MXT-20

MXT-35

4.25”

4.90”

6.12”

7.22”

8.80”

9.67”

10.24”

12.42”

(108 mm)

(124 mm)

(155 mm)

(183 mm)

(224 mm)

(246 mm)

(260 mm)

(315 mm)

1.62”

1.97”

2.63”

3.16”

3.95”

4.38”

4.73”

5.82”

(41 mm)

(50 mm)

(67 mm)

(80 mm)

(100 mm)

(111 mm)

(120 mm)

(148 mm)

3.96”

4.88”

6.34”

7.61”

9.51”

10.55”

11.41”

14.03”

(101 mm)

(124 mm)

(161 mm)

(193 mm)

(242 mm)

(268 mm)

(290 mm)

(356 mm)

2.70 lbs

3.95 lbs

8.30 lbs

14.20 lbs

24.80 lbs

36.00 lbs

43.40 lbs

77.45 lbs

(1.22 kg)

(1.80 kg)

(3.80 kg)

(6.44 kg)

(11.24 kg)

(16.32 kg)

(19.70 kg)

(35.13 kg)

118 ft-lbs

200 ft-lbs

480 ft-lbs

835 ft-lbs

1.755 ft-lbs

2,268 ft-lbs

2,960 ft-lbs

5,400 ft-lbs

(160 Nm)

(271 Nm)

(651 Nm)

(1,133 Nm)

(2,380 Nm)

(3,075 Nm)

(4,013 Nm)

(7, 321 Nm)

822 ft-lbs

1,340 ft-lbs

3,230 ft-lbs

5,590 ft-lbs

11,520 ft-lbs

15,399 ft-lbs

19,760 ft-lbs

37,100 ft-lbs

(1,115 Nm)

(1,817 Nm)

(4,379 Nm)

(7,579 Nm)

(15,619 Nm)

(20,878 Nm)

(26,791 Nm)

(50,301 Nm)

4

®MXT

Squar

e Dri

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ing

Syst

ems

¾”

¾”

1”

1½”

1½”

2½”

2½”

2½”

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Simple

operation

For general maintenance that requires high torque values and repeatable results, the Edge is HYTORC’s workhorse. The straightforward three-moving-part design was created by HYTORC over 30 years ago and has been consistently improved upon resulting in the most tried and tested line of hydraulic torque wrenches in the world.

Multi-axis Swivel

Push-throughdrive

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

EDGE-.5

EDGE-2

EDGE-4

EDGE-6

EDGE-8

EDGE-12

EDGE-30

2.95”

3.53”

4.71”

6.04”

6.57”

7.07”

10.10”

1.64”

1.97”

2.63”

3.18”

3.57”

3.95”

5.64”

4.01”

4.94”

6.4”

7.61”

8.69”

9.60”

13.71”

0.82”

0.97”

1.31”

1.57”

1.86”

1.96”

2.79”

3.30 lbs

4.05 lbs

8.50 lbs

19.20 lbs

20.05 lbs

25.00 lbs

64.70 lbs

106 ft-lbs

178 ft-lbs

443 ft-lbs

893 ft-lbs

1,230 ft-lbs

1,615 ft-lbs

4,448 ft-lbs

710 ft-lbs

1,257 ft-lbs

3,079 ft-lbs

6,241 ft-lbs

8,555 ft-lbs

11,291 ft-lbs

29,650 ft-lbs

(75 mm)

(90 mm)

(120 mm)

(153 mm)

(167 mm)

(180 mm)

(257 mm)

(42 mm)

(50 mm)

(67 mm)

(81 mm)

(91 mm)

(100 mm)

(143 mm)

(102 mm)

(125 mm)

(163 mm)

(193 mm)

(221 mm)

(244 mm)

(348 mm)

(21 mm)

(25 mm)

(33 mm)

(40 mm)

(47 mm)

(50 mm)

(71 mm)

(1.50 kg)

(1.83 kg)

(3.90 kg)

(8.70 kg)

(9.09 kg)

(11.33 kg)

(29.34 kg)

(144 Nm)

(241 Nm)

(601 Nm)

(1,211 Nm)

(1,668 Nm)

(2,190 Nm)

(6,031 Nm)

(963 Nm)

(1,704 Nm)

(4,175 Nm)

(8,462 Nm)

(11,599 Nm)

(15,309 Nm)

(40,200 Nm)

5

®EDGE

Square Drive Bolting Systems

¾”

¾”

1”

1½”

1½”

1½”

2½”

HYD

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The Stealth series is the industry’s most advanced limited clearance hydraulic bolting system. The slim design ts where other tools will not and the dual piston power head provides unparalleled speed and power. Also compatible with the HYTORC Washer and HYTORC Nut, the Stealth series can conquer bolting applications from general maintenance to critical pathways.

STEALTH®

Slim design

Hands-free Operation

Dual piston Power

6

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

STEALTH-2

STEALTH-4

STEALTH-8

STEALTH-14

STEALTH-22

STEALTH-36

4.21“

5.43”

6.40”

7.94”

9.18”

10.81”

(107 mm)

(138 mm)

(163 mm)

(202 mm)

(233 mm)

(275 mm)

1.25”

1.66”

2.18”

2.50”

2.91”

3.41”

(32 mm)

(42 mm)

(55 mm)

(64 mm)

(74 mm)

(87 mm)

5.53”

6.56”

8”

9.35”

10.80”

12.71”

(140 mm)

(167 mm)

(203 mm)

(237 mm)

(274 mm)

(323 mm)

4 lbs

4.30 lbs

6.70 lbs

10.40 lbs

15.40 lbs

24.10 lbs

(1.81 kg)

(2 kg)

(3.03 kg)

(4.71 kg)

(7 kg)

(10.93 kg)

278 ft-lbs

604 ft-lbs

1,199 ft-lbs

2,105 ft-lbs

3,250 ft-lbs

4,917 ft-lbs

(377 Nm)

(819 Nm)

(1,626 Nm)

(2,854 Nm)

(4,406 Nm)

(6,667 Nm)

1,869 ft-lbs

4,020 ft-lbs

7,984 ft-lbs

14,255 ft-lbs

21,875 ft-lbs

34,722 ft-lbs

(2,534 Nm)

(5,450 Nm)

(10,825 Nm)

(19,327 Nm)

(29,659 Nm)

(47,077 Nm)

R(inch/mm)

1.03” – 1.76“

1.33” – 2.32”

1.77” – 2.89”

2.32” – 3.47”

2.62” – 3.87”

3.07” – 4.80”

(26.20 – 44.70 mm)

(33.80 – 58.92 mm)

(45.00 – 73.40 mm)

(58.92 – 81.13 mm)

(66.50 – 98.30 mm)

(78.00 – 121.92 mm)

Low C

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Lock-upRelease

The XLCT is the world’s best-selling limited clearance industrial bolting system with over one hundred thousand in use around the world. Since 1992, the signature red housing has represented quality, durability and reliability on job sites in every major industry. From the tallest roller coasters to the world’s largest bridges, the XLCT has the power to get the job done.

Zero-slip Ratchet

Multi-useAccessories

7

MODELH

(inch/mm)

W1(inch/mm)

L(inch/mm)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

4.02”

5.36”

6.70”

8.04”

9.08”

10.71”

(102 mm)

(136 mm)

(170 mm)

(204 mm)

(231 mm)

(272 mm)

2.00”

2.58”

3.23”

3.88”

4.38”

5.17“

(51 mm)

(66 mm)

(82 mm)

(99 mm)

(111 mm)

(131 mm)

7.33”

10.19”

12.29”

14.14”

14.34”

16.82”

(186 mm)

(259 mm)

(312 mm)

(359 mm)

(364 mm)

(427 mm)

2.05 lbs

4.25 lbs

7.15 lbs

11.30 lbs

14.85 lbs

23.80 lbs

(0.92 kg)

(1.92 kg)

(3.24 kg)

(5.12 kg)

(6.73 kg)

(10.80 kg)

243 ft-lbs

580 ft-lbs

1,143 ft-lbs

2,010 ft-lbs

2,790 ft-lbs

4,579 ft-lbs

(330 Nm)

(786 Nm)

(1,550 Nm)

(2,725 Nm)

(3,783 Nm)

(6,208 Nm)

1,687 ft-lbs

3,855 ft-lbs

8,151 ft-lbs

13,400 ft-lbs

19,100 ft-lbs

30,986 ft-lbs

(2,287 Nm)

(5,227 Nm)

(11,051 Nm)

(18,168 Nm)

(25,896 Nm)

(42,011 Nm)

R(inch/mm)

1.03” – 1.76”

1.33” – 2.32”

1.77” – 2.89”

2.32” – 3.47”

2.62” – 3.87”

3.07” – 4.80”

(26.20 – 44.70 mm)

(33.80 – 58.92 mm)

(45.00 – 73.40 mm)

(58.92 – 88.13 mm)

(66.54 – 98.30 mm)

(78.00 – 121.92 mm)

XLCT-2

XLCT-4

XLCT-8

XLCT-14

XLCT-18

XLCT-30

W2(inch/mm)

1.25”

1.67”

2.09”

2.50”

2.83”

3.35”

(32 mm)

(42 mm)

(53 mm)

(64 mm)

(72 mm)

(85 mm)

®XLCT

Low Clearance Bolting Systems

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For general maintenance that requires high torque values and repeatable results, the Versa is HYTORC’s workhorse. The straightforward three-moving-part design was created by HYTORC over 30 years ago and has been consistently improved upon resulting in the most tried and tested line of hydraulic torque wrenches in the world.

Slim profile

SimpleOperation

Multi-axisSwivel

8

MODELH

(inch/mm)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

R(inch/mm)

W(inch/mm)

VERSA-1

VERSA-2

VERSA-4

VERSA-8

VERSA-14

VERSA-20

VERSA-30

3.42”

3.73”

5.52”

6.53”

8.03”

8.87”

10.95”

(87 mm)

(95 mm)

(140 mm)

(166 mm)

(204 mm)

(225 mm)

(278 mm)

1.06”

1.00”

1.20”

1.45”

2.50”

3.00”

3.75”

4.23”

5.63”

7.17”

8.89”

10.52”

10.93”

13.89”

0.32”

0.38”

0.51”

0.64”

0.73”

0.92”

1.00”

2.80 lbs

2.80 lbs

3.25 lbs

7.35 lbs

19.20 lbs

24.50 lbs

39.30 lbs

150 ft-lbs

280 ft-lbs

640 ft-lbs

1,270 ft-lbs

2,148 ft-lbs

3,088 ft-lbs

5,100 ft-lbs

1,050 ft-lbs

1,800 ft-lbs

4,300 ft-lbs

8,500 ft-lbs

14,832 ft-lbs

21,458 ft-lbs

36,200 ft-lbs

(27 mm)

(25 mm)

(31 mm)

(37 mm)

(64 mm)

(76 mm)

(95 mm)

(107 mm)

(143 mm)

(182 mm)

(226 mm)

(267 mm)

(278 mm)

(353 mm)

(8 mm)

(10 mm)

(13 mm)

(16 mm)

(19 mm)

(23 mm)

(25 mm)

(1.27 kg)

(1.27 kg)

(1.47 kg)

(3.33 kg)

(8.70 kg)

(11.11 kg)

(17. 82 kg)

(203 Nm)

(380 Nm)

(868 Nm)

(1,722 Nm)

(2,912 Nm)

(4,187 Nm)

(6,915 Nm)

(1,424 Nm)

(2,440 Nm)

(5,830 Nm)

(11,524 Nm)

(20,110 Nm)

(29,093 Nm)

(49,081 Nm)

®VERSA

L(inch/mm)

Low C

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Bolt

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Syst

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C

DigitalReadout

The new digital jGun series from HYTORC is the world’s rst torque-adjustable pneumatic multiplier with a digital readout and FRL-free operation. Unlike other systems that require a separate lter, regulator and lubrication system between the air line and the tool, the patented design of the digital jGun eliminates the need for this add-on for the highest level of portability and convenience.

Built-in

Torque adjustment

Industrial Grade motor

9

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

7.55”

7.55”

7.55”

8.09”

8.09”

8.09”

8.09”

(192 mm)

(192 mm)

(192 mm)

(205 mm)

(205 mm)

(205 mm)

(205 mm)

3.12”

3.12”

3.12”

3.23”

3.23”

3.23”

3.23”

(79 mm)

(79 mm)

(79 mm)

(82 mm)

(82 mm)

(82 mm)

(82 mm)

6.95”

8.03”

8.79”

10.79”

11.46”

12.26”

13.49”

(177 mm)

(204 mm)

(223 mm)

(274 mm)

(291 mm)

(311 mm)

(343 mm)

2.50”

2.58”

2.58”

3.25”

3.25”

4.15”

4.56”

(64 mm)

(66 mm)

(66 mm)

(83 mm)

(83 mm)

(105 mm)

(116 mm)

7.20 lbs

7.20 lbs

10 lbs

14.50 lbs

15.75 lbs

20 lbs

26.50 lbs

(3.74 kg)

(3.74 kg)

(4.44 kg)

(7.48 kg)

(8.02 kg)

(10.52 kg)

(13.40 kg)

48 ft-lbs

129 ft-lbs

301 ft-lbs

521 ft-lbs

852 ft-lbs

1,150 ft-lbs

1,743 ft-lbs

(68 Nm)

(183 Nm)

(475 Nm)

(732 Nm)

(1,161 Nm)

(1,559 Nm)

(2,474 Nm)

259 ft-lbs

508 ft-lbs

1,231 ft-lbs

2,190 ft-lbs

3,104 ft-lbs

5,266 ft-lbs

7,924 ft-lbs

(340 Nm)

(678 Nm)

(1,559 Nm)

(2,834 Nm)

(4,312 Nm)

(6,847 Nm)

(10,711 Nm)

DJ-.25

DJ-.5

DJ-1

DJ-2

DJ-3

DJ-5

DJ-8

JGUN®

DIGITAL

Pneumatic Bolting System

s

¾”

¾”

¾”

1”

1”

1½”

1½”

PN

EU

MA

TIC

WL

The jGun Single Speed is the simple choice for air-powered industrial bolting. With industry-leading power-to-weight and a breakout force that overcomes corroded and damaged nuts, this tool takes over where impact guns and breaker bars don’t cut it.

RepeatableTorque

PowerfulBreakout

ErgonomicDesign

10

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

7.15”

8.07”

8.82”

10.46”

11.11”

12.24”

13.00”

(182 mm)

(205 mm)

(224 mm)

(266 mm)

(282 mm)

(311 mm)

(330 mm)

2.50”

2.58”

2.58”

3.25”

3.25”

4.15”

4.56”

(64 mm)

(66 mm)

(66 mm)

(83 mm)

(83 mm)

(105 mm)

(116 mm)

7.20 lbs

7.20 lbs

10 lbs

14.50 lbs

15.75 lbs

20.05 lbs

26.50 lbs

(3.74 kg)

(3.74 kg)

(4.44 kg)

(7.48 kg)

(8.02 kg)

(10.52 kg)

(13.40 kg)

48 ft-lbs

129 ft-lbs

301 ft-lbs

521 ft-lbs

852 ft-lbs

1,150 ft-lbs

1,743 ft-lbs

(68 Nm)

(183 Nm)

(475 Nm)

(732 Nm)

(1,161 Nm)

(1,559 Nm)

(2,474 Nm)

259 ft-lbs

508 ft-lbs

1,231 ft-lbs

2,190 ft-lbs

3,104 ft-lbs

5,266 ft-lbs

7,924 ft-lbs

(340 Nm)

(678 Nm)

(1,559 Nm)

(2,834 Nm)

(4,312 Nm)

(6,847 Nm)

(10,711 Nm)

RPM

65

24

6.5

5.5

5.0

2.5

1.5

MODELH

(inch/mm)

7.06”

7.32”

7.32”

7.94”

7.94”

8.03”

8.46”

(179 mm)

(186 mm)

(186 mm)

(202 mm)

(202 mm)

(204 mm)

(215 mm)

J-.25

J-.5

J-1

J-2

J-3

J-5

J-8

W(inch/mm)

2.72”

2.74”

2.74”

3.53”

3.53”

4.15”

4.23”

(69 mm)

(70 mm)

(70 mm)

(90 mm)

(90 mm)

(105 mm)

(107 mm)

JGUN®

SINGLESPEED

Pneum

atic

Bolt

ing

Syst

ems

¾”

¾”

¾”

1”

1”

1½”

1½”

PN

EU

MA

TIC

3-IN-1Bolting system

For fast run down and powerful torque capability, the Dual Speed jGun Series is the industry’s most reliable choice

11

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

2.99”

2.99”

4.48”

3.19”

4.48”

4.48”

(76 mm)

(76 mm)

(114 mm)

(81 mm)

(114 mm)

(114 mm)

9.04 lbs

9.70 lbs

15.00 lbs

12.00 lbs

22.50 lbs

28.75 lbs

(4.10 kg)

(4.40 kg)

(6.80 kg)

(5.44 kg)

(10.20 kg)

(13.04 kg)

194 lbs

312 lbs

520 lbs

830 lbs

1,215 lbs

2,079 lbs

(263 Nm)

(423 Nm)

(705 Nm)

(1,125 Nm)

(1,647 Nm)

(2,819 Nm)

502 lbs

1,272 lbs

2,039 lbs

3,072 lbs

5,007 lbs

8,285 lbs

(681 Nm)

(1,725 Nm)

(2,765 Nm)

(4,165 Nm)

(6,789 Nm)

(11,233 Nm)

RPM

24

6.5

5

2

2.5

1.5

MODELH

(inch/mm)

7.40”

7.40”

8.42”

7.50”

8.42”

8.46”

(188 mm)

(188 mm)

(214 mm)

(191 mm)

(214 mm)

(215 mm)

J-A.5-AP

J-A1-AP

J-A2-AP

J-A3-AP

J-A5-AP

J-A8-AP

W(inch/mm)

10.03”

10.76”

12.51”

12.48”

14.65”

15.38”

(255 mm)

(273 mm)

(318 mm)

(317 mm)

(372 mm)

(391 mm)

IntuitiveDesign

Wheel gunAccessory

JGUN®

DUALSPEED

2.58”

2.58”

3.25”

3.25”

4.15”

4.56”

(66 mm)

(66 mm)

(83 mm)

(83 mm)

(105 mm)

(116 mm)

Pneumatic Bolting System

s

¾”

¾”

1”

1”

1½”

1½”

PN

EU

MA

TIC

This lightweight 36 Volt battery powered tool, with capacity up to 5000 ft-lbs, is the ultimate solution for strength and portability in industrial bolting jobs worldwide.

12

Electric Bolting Systems

Greater

Durability

BluetoothConnectivity

Intuitive

Usability

®LITHIUM SERIES II

ELE

CTRIC

L(inch/mm)

D(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

2.6”

2.6”

3.2”

3.4”

4.0”

(66 mm)

(66 mm)

(81 mm)

(86 mm)

(102 mm)

11.7 lbs

12.0 lbs

16.6 lbs

17.7 lbs

22.4 lbs

(5.3 kg)

(5.5 kg)

(7.5 kg)

(8.0 kg)

(10.2 kg)

150 lbs

200 lbs

325 lbs

500 lbs

800 lbs

(203 Nm)

(271 Nm)

(440 Nm)

(677 Nm)

(1,085 Nm)

700 lbs

1,200 lbs

2,000 lbs

3,000 lbs

5,000 lbs

(949 Nm)

(1,627 Nm)

(2,712 Nm)

(4,067 Nm)

(6,779 Nm)

RPM

61

40

17

11

7

MODELH

(inch/mm)

12.9”

12.9”

13.2”

13.3”

16.6”

(328 mm)

(328 mm)

(335 mm)

(338 mm)

(422 mm)

LST-0700

LST-1200

LST-2000

LST-3000

LST-5000

W(inch/mm)

11.4”

11.7”

13.9”

14.4”

15.4”

(290 mm)

(297 mm)

(353 mm)

(366 mm)

(391 mm)

3.5”

3.5”

3.5”

3.5”

4.0

(89 mm)

(89 mm)

(89 mm)

(89 mm)

(102 mm)

¾”

¾”

1”

1”

1½”

H

RL

W

The Lithium Gun Series is the ultimate solution for portability and convenience on industrial bolting jobs. With the world’s rst 36-volt industrial battery system, these tools are ready for heavy industrial use. The lightweight design and dual speed capability make this system the go-to choice for industrial maintenance and production environments worldwide.

Dual speedBolting

Industrial-Grade Power

Torque & Angle Bolting

13

®LITHIUM

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

(88 mm)

(88 mm)

(88 mm)

(88 mm)

(88 mm)

3.47”

3.47”

3.47”

3.47”

3.47”

12.85”

12.85”

12.85”

13.2”

13.2”

(326 mm)

(326 mm)

(326 mm)

(335 mm)

(335 mm)

BTM-0250

BTM-0700

BTM-1000

BTM-2000

BTM-3000

10.1"

11.4"

11.44”

13”

13.34“

(257 mm)

(290 mm)

(291 mm)

(330 mm)

(339 mm)

2.52”

2.58”

2.58”

3.19”

3.19”

(64 mm)

(66 mm)

(66 mm)

(81 mm)

(81 mm)

9.5 lbs

10.2 lbs

10.6 lbs

14.2 lbs

15.6 lbs

(4.3 kg)

(4.6 kg)

(4.8 kg)

(6.4 kg)

(7.1 kg)

35 ft-lbs

150 ft-lbs

200 ft-lbs

325 ft-lbs

500 ft-lbs

(47 Nm)

(203 Nm)

(271 Nm)

(441 Nm)

(678 Nm)

325 ft-lbs

700 ft-lbs

1,200 ft-lbs

2,000 ft-lbs

3,000 ft-lbs

(441 Nm)

(949 Nm)

(1,627 Nm)

(2,712 Nm)

(4,068 Nm)

Elect

ric

Boltin

g Sy

stem

s

½”

¾”

¾”

1”

1”

ELE

CTRIC

R

H

L

W

Unmatched

Portability

The LION Gun is the world’s rst affordable precision bolting system with built-in data recording. Set your desired torque output on the LION Gun’s display and pull the trigger to get precise, repeatable torque without excessive noise or vibration.

14

Industrial-Grade Power

Data Recording

MODELH

(inch/mm)

W(inch/mm)

L(inch/mm)

R(inch/mm)

DRIVE(inch)

WEIGHT(lbs/kg)

TORQUE (ft-lbs/Nm)

MIN. MAX.

10.83”

10.83”

(275 mm)

(275 mm)

3.46“

3.46”

(88 mm)

(88 mm)

10.16”

10.80”

(258 mm)

(274 mm)

2.35“

2.38”

(60 mm)

(60 mm)

7.30 lbs

7.81 lbs

(3.31 kg)

(3.72 kg)

25 ft-lbs

150 ft-lbs

(34 Nm)

(203 Nm)

250 ft-lbs

700 ft-lbs

(339 Nm)

(949 Nm)

LION-.25

LION-.7

LION GUN®

Electric Bolting Systems

½”

¾”

ELE

CTRIC

The HYTORC Washer is the simplest upgrade for instant improvements in safety, speed and accuracy. This unique, patented system eliminates the need for reaction arms and other custom xtures required to hold the tool in place. Additionally, the precision machined surface reduces variation in bolt load across the ange for improved accuracy and loosening prevention.

Tool longevity

SafetySpeed

15

HYTORC™WASHER

CO-AXIAL DUAL SOCKET DRIVECONVENTIONAL METHOD USING A REACTION FIXTURE

The Nex

t Gen

erat

ion O

f Rea

ctio

n Was

her

FASTEN

ERS

Bolt tensioner

Calibrated load accuracy

For critical applications requiring the highest level of bolt load control, the patented HYTORC Nut system provides industry-leading joint integrity. This three-piece fastener applies pure tension to the bolt to prevent thread damage and ensure bolt load accuracy. Available in a variety of materials to suit all applications, from extreme temperatures to harsh climates.

16

Gall-freeRemoval

Tool longevity

HYTORC™NUT

Outer Sleeve

Inner Sleeve

Washer

4 Types of HYTORC Nut™

The HYTORC NUT™ is the highest level of bolting optimization. It provides all the benefits of the HYTORC Washer™ for applications where there is little or no side clearance.

The CN line offers users the speed of regular torque with unmatched repeatability and precision.

TN Series Clamps combine durability, efficiency & the ability to fit in tight spaces.

The SN Series clamp line covers a wide range of sizes and applications, specified to overcome tight overhead restrictions.

The Smart Stud’s compact geometry makes it a suitable replacement for any fastener regardless of load or temperature.

CN-Primary Replacement Nut TN-Compact style Replacement Nut SN-Ltd. Overhead Clearance Nut SS-High Temp/High Load Nut

Perfect Torsion-Free Bolting

FASTEN

ERS

Standard & customized solutionsfor every type of application.

REACTION FIXTURES

Hex-Adapters, Square Adapters,standard and custom-made.

ADAPTERS & REDUCERS

Male and female, Hex and Sockets.

SOCKETS

No more locked or falling backupwrench. Instant manual unlocking.

BACK-UP WRENCHES

Job specific and custom driveextensions.

EXTENSIONS

Offset links for limited clearance.Perfect for plate heat exchangers.

OFFSET LINK

Customized solutions for every type of application.

JACKSCREW NUT ADAPTER

Reduce job time while increasingsafety and tool life!

FROG BOLT ADAPTER

Adjustable Reaction Fixtures.

INLINE BOLTING SYSTEM

HYDRAULIC HOSES FRL UNIT AIR DRYER

OPEN SOCKETS LOW CLEARANCE HEX SOCKETS ALLEN SOCKETS DIRECT DRIVE SOCKETS

DIRECT DRIVE ALLENSLOW CLEARANCE ALLEN DRIVES

EDGE ALLEN DRIVES SQUARE DRIVE HEXADAPTER

LOW CLEARANCE HEXINSERT REACTION SLEEVE SQUARE DRIVE REDUCER

17

ACCESSORIES

JET PRO 12.3 HY-230 ECONO

HYSTREAM-230V FA(Fully Automatic)

VECTOR(With LCD Pendant Control

and Documentation)

HY-EX-230-50HZ

FLAME PROOF PUMP

HYSTREAM 230(HY-230)

JET STREAM 230-W-HS-TA-DOC

(With Torque & Angle and Documentation Feature)

HYSTREAM AIR(HY-AIR)

HYDRAULIC DOCUMENTATION PUMP SYSTEMS Data Recording Units

HYTORC offers external documentation cases and integrated documentation systems for recording bolting data as well as gauge calibration.

Documentation Case FA1The documentation case is an external data recording device. It is used for gauge calibration and for recording bolting data. Data can be saved to a USB memory stick or it can be printed out.

Torque and Angle Documentation SystemThe torque and angle is a fully automatic or manual documentation system and pump integrated with a barcode scanner. It can be used for recording torque and angle bolting data. Data can be saved to a USB memory stick or it can be printed out.

MODEL POWERWEIGHT

(Kg.)PRESSURE COOLER OPERATION

1 TOOL230V-1PH/50HZ 26 10000 PSI INTEGRAL HY-230 ECONO

4 TOOLS230V-2PH/50HZ 36 10000 PSI INTEGRAL VECTOR (WITH DOC)

4 TOOLS 400V-3PH50HZ 29 10000 PSI INTEGRAL JETPRO 12.3

1/4 TOOLS230V-1PH50HZ 27 10000 PSI INTEGRAL HYSTREAM 230V (FA)

1 TOOL230V-1PH50HZ 36 10000 PSI INTEGRAL JET STREAM 230-W-HS-TA-DOC

4 TOOLS100 PSI AIR 21 10000 PSI NAHYSTREAM AIR (HY-AIR)

4 TOOLS 230V-1PH/50HZ 25 10000 PSI INTEGRAL HYSTREAM 230 (HY-230)

1 TOOL 230V-1PH/50HZ 51 10000 PSI INTEGRAL HY-EX-230-50HZ

Data is subject to change with change in design

18

POWER PACKS - PUMPS

“ABS House”Plot No. W-116 (A),

T.T.C. Industrial Area,

MIDC Khairane,

Navi Mumbai - 400 708. INDIA.

Tel: +91 22 4171 4444

Since 1998