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2
EXTRA. The new spray booth.
Blowpower, the innovative ordinary system.
Blowtherm innovative system optimises the already remarkable performances of the most famous and appreciated spray booths in the world.
An added value for the most careful and demanding spray booth operator.
With the latest European Regulations which enforced the use of water base paints and also the European Directive (EN13355) relating to painting and drying booths, a demand emerged for the introduction of the new Blowpower system in the Extra spray booth. The system optimises the spray booth performance in terms of energy saving, reduction in atmospheric pollution, operational speed and the quality of the finished work. These components can be adapted all together or one by one, according to the specific needs of the customer. The selection of the most advanced technologies optimizes the performance of the spray booth, offers substantial energy savings and provides exceptional results.
Airspeed To facilitate the use of the water base products, Blowtherm has developed a new system: AIR SPEED, which increases the air velocity up to four times when compared with traditional ventilation systems. The advantages of the system:
• Shorter flash-off times between coats • Shorter curing time • Faster removal of volatile components before the start of the reticulation
process.
Frequency drive Using frequency drive motors in painting drying booths allows a reduction in the volume of air required during the painting phases where a lower volume of air will not compromise paintwork quality, curing performance, or operator safety. Advantages of the system:
• Energy saving: lower fuel costs (up to 34%) lower power costs (up to 32%) • Automatic pressure control within the spray booth. • Reduced electrical demand peaks and no pressure jumps in the booth box
Frequency drive
Digital control panel with latest generation microprocessor
Smart Cure Smart Cure is a programme which provides a very quick curing system after which it is possible to work immediately on the vehicle. Advantages of the system:
• Speed: shorter drying cycle • Easy to use • Economy: as the cycle is shorter, the electrical and fuel consumption per cycle is
lower • Higher profit from increased productivity
3
Direct fired gas burner Combustion takes place within the spray booth downdraft air flow.. Advantages of the system:
• 100% efficient • Energy saving • Shorter operating cycles • Fast response to the set temperature • Safety • Stable temperature control • Burner flue not required • Reduced maintenance
Blowtherm direct fire burner is constructed according to the European gas directive 90/396/CEE, as expressly required by fire authorities.
Heating recuperator The highly efficient thermoventilation units, treating high volumes of air, can be equipped with heating recuperators, which recover the heat of the exhaust air (during the spraying and the drying phases) by reintroducing the recovered heat into the intake air supply. Advantages of the system:
• efficiency • Saving: the heat recuperator offers a considerable energy saving, especially
in the winter season
4
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames Plenum with AirSpeed system – Plenum H=760 mm Walls with double skin, insulated panels Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 36 58W-TL tubes (2.088W)
Steel Basement H mm. 530 Galvanized plate periphery and internal structure N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p.Paint-stop filters and related supports underneath the grids
load capacity
5
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 269kW with direct fire Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm Lower connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
6
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 48 58W-TL tubes (2.784W)
Steel Basement H mm. 530 Galvanized plate periphery and internal structure N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p.Paint-stop filters and related supports underneath the grids
load capacity
7
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 269kW with direct fire Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm Lower connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
8
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 36 58W-TL tubes (2.088W)
Concrete Pit Basement
Central excavation Galvanized plate support structure N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids (the length of the 3 rows of grids is of 6.000 mm.)
Booth floor anchoring profile
9
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 269kW with direct fire Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
10
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 48 58W-TL tubes (2.784W)
Concrete Pit Basement
Central excavation Galvanized plate support structure N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids (the length of the 3 rows of grids is of 7.000 mm.)
Booth floor anchoring profile
11
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 269kW with direct fire Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
12
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 36 58W-TL tubes (2.088 W)
Steel Basement H mm. 530 Galvanized plate periphery and internal structure N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p.Paint-stop filters and related supports underneath the grids
load capacity
Hot air
recu
pera
tor
supp
lied by
Blowth
erm
13
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 260kW with heat exchanger for natural gas and diesel oil burner Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper and lower connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system - Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
14
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 5 ROWS OF GRIDS INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 48 58W-TL tubes (2.784W)
Steel Basement H mm. 530 Galvanized plate periphery and internal structure N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p.Paint-stop filters and related supports underneath the grids
load capacity
Hot air
recu
pera
tor
supp
lied by
Blowth
erm
15
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 260kW with heat exchanger for natural gas and diesel oil burner Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper and lower connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system - Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
16
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 3 ROWS OF GRIDS INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 36 58W-TL tubes (2.088W)
Concrete Pit Basement
Central excavation Galvanized plate support structure N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids (the length of the 3 rows of grids is of 6.000 mm.)
Booth floor anchoring profile
Hot air
recu
pera
tor
supp
lied
by B
lowth
erm
17
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 260kW with heat exchanger for natural gas and diesel oil burner Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system - Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
18
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 3 ROWS OF GRIDS INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box RAL 9010/white painted inside and outside
Painted ceiling filter frames
Walls with double skin, insulated panels Plenum with AirSpeed system – Plenum H=760 mm
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H RAL 9006/grey painted outside with antipanic system Insulated plenum with air diffusers Lighting: n° 48 58W-TL tubes (2.784W)
Concrete Pit Basement
Central excavation Galvanized plate support structure N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids (the length of the 3 rows of grids is of 7.000 mm.)
Booth floor anchoring profile
Hot air
recu
pera
tor
supp
lied by
Blowth
erm
19
Thermoventilation Unit Extra
Air recirculation system Painted plate external structure 260kW with heat exchanger for natural gas and diesel oil burner Cycle change-over pneumatic damper N° 1 air intake regulation manual damper N° 1 air exhaust regulation pneumatic damper N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h Safety thermostats Post filtration section with filter bags Upper connection ducting L=400 mm
SBC P1 Control Panel (No remote)
For the direct progressive start of the motors with: Smart Cure system - Preflashing and Predrying system Drive System
Automatic pressure regulation and pressures visualization with remote control
Economy system with the velocity regulation of the motors Filter monitoring– Timeback – Worktime Control panel and power panel support
Heat Recuperator Heat recuperator Connection ducts from TV unit to recuperator Connection ducts from recuperator to outlet ducts By-pass damper with air piston Prefilter bags Structure to support ducts and recuperator
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