HyPerformance Plasma HPRXD - Trea Trade XD Family (GU...• Hypertherm has developed over 75 patented plasma technologies that provide customers with exceptional performance. • Hundreds

HyPerformance® Plasma HPRXD ®

H y P e r f o r m a n c e P l a s m a H P r 1 3 0 X D , H P r 2 6 0 X D , H P r 4 0 0 X D a n D H P r 8 0 0 X DH y P e r f o r m a n c e P l a s m a H P r 1 3 0 X D , H P r 2 6 0 X D , H P r 4 0 0 X D a n D H P r 8 0 0 X D

HyPerformance Plasma delivers HyDefinition® cut quality with greater consistency, faster cut speeds, longer consumable life and half the operating cost of competing technologies. With over ten thousand systems in use worldwide, it is clear that HyPerformance Plasma is the system of choice for customers that demand performance they can count on.

11

Hypertherm company overview listening to our customers and delivering innovative technology Theworldleaderinthermalcuttingtechnologysince1968,

Hyperthermhasonesinglegoal:cutthecostofcuttingmetal. Thecompany’soneandonlyfocusisthermalcuttingtechnology.Itssingle-mindedmissionistoprovidecustomersthroughouttheworldwiththebestplasmacuttingequipmentandserviceintheindustry.That’swhyHyperthermholdsmore majorplasmacuttingpatents,andhasmorecustomersworldwidethananyotherbrand.Incompetitivetests,Hyperthermsystemsconsistentlyoutperformthecompetitionin thekeyareasofcutquality,productivityandoperatingcost.Hyperthermhasevolvedintoathrivingglobalentitythatservesacontinuallyexpandingcustomerbase.

• Hyperthermhasdevelopedover75patentedplasmatechnologiesthatprovidecustomerswithexceptionalperformance.

• HundredsofthousandsofHyperthermplasmasystemsinuseworldwideproduceresultsthatcustomerscanrelyon.

• Hyperthermhascapturedamajoritymarketshareinplasmacuttingworldwidethroughinnovationandacommitmenttotechnologyadvancement.

•

•

•

•

•

••

•

H

Hypertherm headquarters Hypertherm sales and support facilities

H•

2

superior cut quality and consistency HyPerformance Plasma cuts fine-feature parts with superior

quality and consistency, virtually eliminating the cost of secondary operations.

• PatentedtechnologiessuchasHyDefinitionandLongLife®,delivermoreconsistentcutqualityoveralongerperiodoftimethanothersystemsavailableonthemarket.

• TrueHole™technology,forHyPerformancePlasmaautogassystems,producesholequalityonmildsteelthatissignificantlybetterthanwhathasbeenpreviouslyachievableusingplasma.*

• HyPerformancePlasmacutsmildsteelandstainlesssteelfrom thicktothinwithamirror-likefinish.

• Hyperthermconsumablesaremanufacturedwiththehighestqualitystandardstoensureconsistentperformance.

* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control. Consult with your table manufacturer for more details.

HPRXD

(130 A)Competitor A

(100 A) Competitor B

(130 A)

10 mm (3/8") mild steel1800

1600

1400

1200

1000

800

600

400

200

0

ISO range 5: Worst angle observed6.80° to 10.44°

Num

ber o

f con

sum

able

sta

rtsLa

b te

st –

20

seco

nd d

urat

ion

ISO range 4:Worst angle observed3.41° to 6.79°


HPRXD

(400 A)Competitor A


(360 A)

25 mm (1") mild steel600

500

400

300

200

100

0


Num

ber o

f con

sum

able

sta

rtsLa

b te

st –

20

seco

nd d

urat

ion


HPRXD

(260 A)Competitor A


(250 A)

20 mm (3/4") mild steel1000

900

800

700

600

500

400

300

200

100

0


Num

ber o

f con

sum

able

sta

rtsLa

b te

st –

20

seco

nd d

urat

ion


cut quality over life (130 a)



3

maximized productivity HyPerformance Plasma combines fast cutting speeds,

rapid process cycling, quick changeovers and high up time to maximize productivity.

• HyPerformancePlasmadeliversHyDefinitionprecisionatunprecedentedcuttingspeedstodelivermorepartsperhour.

• Rapidcut-to-cutandcut-to-markcycletimesresultinlessdowntimebetweencuts.

• Quick-disconnecttorch,autogasconsoleoptionandintuitiveuserinterfaceallreduceset-uptime.

• Longconsumablelifeandhighsystemreliabilitymaximizeproductive“arc-on”time.

HPRXD(400 A)

Laser (5kW)

Oxyfuel

HyDefinition plasma cutting is 2 – 5 times faster

25 mm (1") mild steel

Cut

spe

ed m

m/m

in. (

ipm

)

HyPerformance Plasma cutting is 2 – 5 times faster

4

minimized operating cost HyPerformance Plasma lowers your cost per part and

improves profitability.

more parts per hour• HyPerformancePlasmasystemsprovidefastercutspeeds

to producemorepartsperhour.

• Hypertherm’sPowerPierce™technologymakesitpossibleto cutthickerthaneverbeforeandreplaceslower-cuttingtechnologiessuchasoxyfuel.

• HyPerformancePlasma’ssuperiorqualityandconsistencymaximizethenumberofpartsproducedperhourbyminimizingtime-consumingsecondaryoperations.

longer consumable life• PatentedLongLifeandPowerPiercetechnologiessignificantly

increaseconsumablelifeandreduceyourcostperpart.

• Hyperthermconsumablesaremanufacturedwiththehighestqualitystandardstoensureconsistentlylongerlife.

Do more with less power• Patentedconsumabledesignsenableindustry-leading

cuttingspeedsandrobustproductionpiercingusingloweramperagelevels.

• HyPerformancePlasmaenablesextremelyhighcuttingspeeds perampwithlesscuttingcurrentthanotherplasmasolutionsonthemarket.

• Hypertherm’spowersuppliesaredesignedtobeextremelyefficientintheiruseofelectricity,enablinglowerelectricalexpenseandareducedimpactontheenvironment.

minimized operating cost

HPRXD

(130 A)Competitor A


(130 A)

20 mm (3/4") mild steel

Noz

zle a

nd e

lect

rode

cos

t pe

r met

er (f

oot)

HPRXD

(400 A)Competitor A


(360 A)

25 mm (1") mild steel

Noz

zle a

nd e

lect

rode

cos

t pe

r met

er (f

oot)

5

Unmatched reliability Hypertherm combines four decades of experience and

world-class design, manufacturing and testing processes to build in reliability that you can trust.

reliable by design• Duringdevelopment,Hyperthermsystemsendurerigorous

reliabilitytestingproceduresthatareequivalenttoyearsofuseinextremeoperatingenvironments.

• Systemsaresubjecttoawiderangeoftemperatures,humiditylevels,vibration,electricalnoise,andincomingvoltagetoensurethatthefinalproductsareextremelyrobust.

robust manufacturing and test processes• Best-in-classleanmanufacturingprocessesreducethe

opportunityforerrorensuringeveryHyperthermsystemmeetsourhighqualitystandards.

• AllHyperthermsystemsgothroughextensiveautomatedtestingbeforetheyareshipped.

• Hypertherm’smanufacturingandtestteamsarededicatedtodeliveringthehighestqualityplasmaproductsonthemarket.

reliable operation• Self-diagnosticsrunautomaticallyatstartupandcontinually

whilecuttingtoensurethatthesystemoperatesatpeakperformance.

“When designing new systems, we test them until they break. Then we find the problem, fix it, and test them again, always under the most severe operating conditions – conditions far tougher than anything the product is likely to see in the real world. It’s a 24-hour-a-day operation and it’s an integral part of our product development process.”Mike Kornprobst, Senior Engineering Manager, Hypertherm

6

Hypertherm-patented technology delivers more consistent cut quality for longer periods of time at half the operating cost.

PowerPierce liquid cooled shield*

coolflow*

advanced axial swirl ring*

Patented consumable technology

Repelsmoltenmetalduringpiercingforrobustproductionpiercecapabilityupto50mm(2")mildsteeland75mm(3")stainlesssteelandaluminum.

coolcore®

Ring-shapedhafniumprovidesadditionalelectrodecoolingforincreasedelectrodelifeandreducedoperatingcosts.

Trueflow Electrode/watertubealignmentensuresevenflowandbalancedcoolingthattranslatesintolonger,moreconsistentconsumablelife.

HyDefinition®

• Ventednozzletechnologyalignsandfocusesthe plasmaarc.

•HyDefinitiontechnologyenablespowerfulprecisioncuttingforsuperiorqualityandconsistency.

HyFlowvortex nozzle

Plasma gas inlet

Plasma gas vent

Work piece

Hyperthermshield technology

Shieldgas inlet

Patented HyDefinition cutting for consistent quality

HyDefinition Ventednozzletechnologyalignsandfocusestheplasmaarcforpowerfulprecisioncutting,superiorqualityandconsistency.

longlife®

• PatentedLongLifetechnologyrampscurrentandgasflowupanddowninatightlycontrolledmannertoreduceelectrodeandnozzleerosion.

• Reducingelectrodeandnozzleerosionenablesmoreconsistentcutqualityoveralongerperiodof time,whileprovidingasignificantreductionin operatingcost.

Start

Plasma gas pressure

Pilot pressure

CurrentPilot current

Preflow Transfer Cut

Cut pressure

Cut current

OFF current

OFF pressure

Pilotarc

Rampup

Stop Rampdown

longlife timing diagram

WithLongLife

WithoutLongLife

™

7

PowerPierce™• Liquidcooledshieldtechnologyrepelsmoltenmetal

duringpiercing.

• PowerPiercetechnologyenablesrobustproductionpiercecapabilityupto50mm(2")mildsteeland75mm(3")stainlesssteelandaluminum.

• Patentedconsumabledesignsdeliverspeedandthicknesscapabilitiesexpectedofhigherampsystems.

300piercesat50mm(2") 41piercesat45mm(13⁄4")

HPR400XDwithPowerPiercetechnology

Competitor AwithoutPowerPiercetechnology

system technology (HyPerformance Plasma HPr400XD shown)

Power supply• Self-calibratingcurrentcontrol

loopforbetteraccuracyofsetcurrent.

• Highpowerfactor/efficiency.• Lowoutputcurrentripplefor

reducedarcvoltagedeviationandamorestableplasmaarc.

• Serialcommunicationsportforsystemmonitoringbythe CNC.

• CANserialcommunicationsbetweenmajormodulesforsystemrobustness.

• RemotemonitoringispossibleifCNCisnetworked.

Power supply and coolerTheadditionofpumpmotordriveseliminatesfrequencyimpacttofansandcoolantflow.

cooling systemContinuouslymonitorscoolanttemperatureandflowratetoensureoptimalperformance.

12mm(1/2")holewithTrueHoletechnology

12mm(1/2")holewithoutTrueHoletechnology

True Hole™• PatentpendingTrueHole**cuttingtechnologyformildsteel

isaspecificcombinationofcuttingparametersthatisopti-mizedforeachmaterialthicknessandholesize.

• Taperisvirtuallyeliminatedandthedingisreducedandbiasedtotheoutsideofthehole,downtoa1:1diameterto thicknessratio.

• TrueHoletechnologyproducesuptoa50%improve-mentinmildsteelholecylindricitywhencomparedtootherplasmasystemsavailableonthemarket.

*Patent pending. Technologies and processes vary by system.* *True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control. Consult with your table manufacturer for more details.

Gas console• LongLifetechnologyenables

consistentHyDefinitioncutqualityoverthelongestperiodoftime.

• Compensatesforvariationof incominggaspressures.

• Continuallymeasuresandadjustsgasflows. Torch• Quickdisconnecttorchreduces

set-uptime.

12mm(1/2")mildsteel 12mm(1/2")mildsteel

Unmatched versatility HyPerformance Plasma cuts, bevels and marks

a variety of metals, from thin to thick, making it the system that can do it all.

• HyPerformancePlasmacutscarbonsteel,stainlesssteel,aluminumandothermetalswith HyDefinitionprecision.

• Bevelcuttingupto45°.

• Mark,cutandbevelwiththesameconsumables.

• Fullrangeofcuttingthicknessesformildsteelfrom0.5mm(gauge)materialtoproductionpiercingof50mm(2")witha maximumcuttingthicknessupto80 mm (3.2").

• Stainlesssteelandaluminumcuttingrangefrom0.5mm(gauge)materialtoproductionpiercingof75mm(3")witha maximumcuttingthicknessupto160 mm (6-1/4").

• ComponentsandcapabilitieshavebeenspecificallydesignedforuseinX-Y,bevelandroboticcuttingapplications.

• Modularpowersupplyandconsoledesign allowsforeasyupgradestoincreaseyourcapabilities.

8

HPR260XD(30 – 260 amps)Mild steel cut capacityDrossfree:32mm(1-1/4")Production(pierce):38mm(1-1/2")Severance(edgestarts):64mm(2-1/2")

Stainless steel cut capacityProduction(pierce):32mm(1-1/4")Severance(edgestarts):50mm(2")

Aluminum cut capacity Production(pierce):25mm(1")Severance(edgestarts):50mm(2")

HPR130XD(30 – 130 amps)Mild steel cut capacityDrossfree:16mm(5/8")Production(pierce):32mm(1-1/4")Severance(edgestarts):38mm(1-1/2")

Stainless steel cut capacityProduction(pierce):20mm(3/4")Severance(edgestarts):25mm(1")

Aluminum cut capacity Production(pierce):20mm(3/4")Severance(edgestarts):25mm(1")

HPR400XD(30 – 400 amps)Mild steel cut capacityDrossfree:38mm(1-1/2")Production(pierce):50mm(2")Severance(edgestarts):80mm(3.2")

Stainless steel cut capacityProduction(pierce):45mm(1-3/4")Severance(edgestarts):80mm(3.2")

Aluminum cut capacity Production(pierce):38mm(1-1/2")Severance(edgestarts):80mm(3.2")

HPR800XD(30 – 800 amps)Mild steel cut capacityDrossfree:38mm(1-1/2")Production(pierce):50mm(2")Severance(edgestarts):80mm(3.2")

Stainless steel cut capacityProduction(pierce):75mm(3")Severance(edgestarts):160mm(6-1/4")

Aluminum cut capacity Production(pierce):75mm(3")Severance(edgestarts):160mm(6-1/4")

cutting speedmildsteel

0

20

40

60

80

100

Powermax1650 Powermax1250 Powermax1000 Powermax45 Oxyfuel

Inche

s per

minu

te

0

500

1000

1500

2000

2500

Powermax1650 Powermax1250 Powermax1000 Powermax45 Oxyfuel

millim

eters

per m

inute

MaximumRecommended

MaximumRecommended

3 mm(1/8")

10 mm(3/8")

16 mm(5/8")

38 mm(1-1/2")

50 mm(2")

63 mm(2-1/2")

75 mm(3")

25 mm(1")

300

250

200

150

100

50

0App

roxim

ate

cutti

ng s

peed

(ipm

) HyPerformance (260 A)

HyPerformance (400 A)


system comparisons

consumable lifemildsteel

4 seconds

3500

Longer consumable life

Num

ber o

f sta

rts

Cut time per start




0

500

1000

1500

2000

2500

3000

20 seconds 60 seconds

Gas console options manual gas console• Providesanintuitiveand

easytouseoperatorinterfaceforthesystem.

• Operatorsmanuallyselectgastypesandsetgasflows.

• Automaticallyadjustsforvariationsinincominggaspressuretoproduceconsistentcuttingperformance.

auto gas console• Controlsalloftheplasma

systemsettingsfromtheCNC.WhencoupledwithanintuitiveCNCinterfaceitreducesthetimeittakestotrainnewoperatorsandsetupnewjobs.

• Automaticallychangesprocessesontheflytoenablerapidswitchingbetweencuttingandmarking.

• Automaticallyadjustsforvariationsinincominggaspressuretoproducethemostconsistentcuttingperformance.

• TheautogasconsoleisrequiredtoenableTrueHoletechnology.

9

HyPerformance Plasma product lineHyPerformance Plasma customers can choose the systems and combination of options that best suit their requirements today. Modules are designed to work interchangeably providing the flexibility of an easy upgrade path, allowing you to add new capabilities should your needs change in the future.

operating data

*F5=5%H,95%N2

**H35=35%H,65%Ar

Gas supply

Hypertherm,HyPerformance,HyDefinition,LongLife,PowerPierce,TrueHole,HyperthermCertifiedandSilverPlusaretrademarksof Hypertherm,Inc.andmayberegisteredintheUnitedStatesand/orothercountries.All other trademarksarethepropertyoftheirrespectiveowners.

©5/10Hypertherm,Inc.Revision3870780

www.hypertherm.com

Note:Takecareincomparison:Competitorsoftenshowmaximumcuttingspeeds,ratherthanspeedsthatdeliverthebestcuts,asshownabove.Cutspeedslistedabovedeliverbestcutqualityforagivenprocess,butcutspeedscanbeupto50%faster.

TheoperatingdatachartdoesnotlistallprocessesavailablefortheHPR130XD,HPR260XDandHPR400XD.PleasecontactHyperthermformoreinformation.

†Consumablessupportupto45°bevelcapability.

PlasmagasShieldgasGaspressure

O2,N2,F5*,H35**,Air,ArN2,O2,Air,Ar8.3bar(120psi)Manualgasconsole8.0bar(115psi)Automaticgasconsole

Hypertherm, Inc. Hanover,NHUSA603-643-3441Tel800-643-0030Tel(Toll-freeUSAandCanada)[email protected]@hypertherm.com

Hypertherm Brasil Ltda. Guarulhos,SP-Brasil55112409-2636Tel55112408-0462FaxHTBrasil.sales@[email protected]

Hypertherm México, S.A. de C.V.México,D.F.525556818109Tel525556832127Faxventas@[email protected]

Hypertherm Europe B.V.Roosendaal,TheNederlands31165596907Tel31165596901FaxHTEurope.info@[email protected]

Hypertherm Plasmatechnik GmbHHanau-Wolfgang,Germany496181582100Tel496181582134FaxHTDeutschland.info@hypertherm.com

Australia/New Zealand (Representative Office)61(0)732199010Tel61(0)[email protected]

Hypertherm (S) Pte Ltd.Singapore6568412489Tel6568412490FaxHTSingapore.info@hypertherm.com

Hypertherm (Shanghai) Trading Co., Ltd.Shanghai,China86-2152583330/[email protected]

Hypertherm Japan Ltd. Osaka,[email protected]

Hypertherm (India) Thermal Cutting Pvt. Ltd.T.Nagar,Chennai,[email protected]

Material Current(amps)

Thickness(mm)

Approximate cutting speed

(mm/min.)Thickness(inches)

Approximate cutting speed

(ipm)Mild steelO2plasmaO2shield

30 0.536

53551160665

.018

.1351⁄4

2154025

O2plasmaAirshield

80† 36

20

61453045545

.1351⁄43⁄4

18011025

O2plasmaAirshield

130† 61025

40352680550

1⁄43⁄81

15011020

O2plasmaAirshield

200 6122550

524830611167254

1⁄41⁄212

2001154510

O2plasmaAirshield

260† 102064

44402170195

3⁄83⁄4

21⁄2

180908

O2plasmaAirshield

400† 12255080

44302210795180

1⁄2123

170853010

Stainless steelF5plasmaN2shield

45 12.56

57402510845

.036.1051⁄4

2409030

F5plasmaN2shield

80 4610

21801225560

.1351⁄43⁄8

1054525

H35plasmaN2shield

130† 101225

980820260

3⁄81⁄21

403010

H35plasmaN2shield

260† 12202550

17101085785270

1⁄23⁄412

65453010

H35andN2plasmaN2shield

400† 204080

1810720190

3⁄811⁄2

3

753010

N2plasmaN2shield

600† 406080

970434305

11⁄221⁄2

3

401612

H35plasmaN2shield

800† 75125160

464155100

35

61⁄4

1864

AluminumAirplasmaAirshield

45 1.546

442025751690

.048

.1351⁄4

22011060

H35plasmaN2shield

130† 122025

1455940540

1⁄23⁄41

554020

H35plasmaN2shield

260† 122050

51602230390

1⁄23⁄42

1909014

H35plasmaN2shield

400† 204080

24201190210

3⁄411⁄2

3

1005010

H35plasmaN2shield

800† 75160

907179

361⁄4

357

HyPerformance Plasma HPRXD - Trea Trade XD Family (GU...• Hypertherm has developed over 75 patented plasma technologies that provide customers with exceptional performance. • Hundreds

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