ASSET MANAGEMENT AND AUTOMATION: ANDRITZ DIGITAL SOLUTIONS AND CASE STUDIES DIEGO ALIPRANDI HYDRO SALTO GRANDE HPP – AUGUST 27 TH 2018
ASSET MANAGEMENT AND
AUTOMATION: ANDRITZ DIGITAL
SOLUTIONS AND CASE STUDIESDIEGO ALIPRANDI
HYDRO
SALTO GRANDE HPP – AUGUST 27TH 2018
We are a global supplier of electro-mechanical systems and services (“from water-to-wire")
for hydropower plants and a leader in the world market for hydraulic power generation.
COMPREHENSIVE EXPERTISE OF ANDRITZ HYDRO
2
More than 175 years of turbine experience (1839)
Over 31,600 turbines (more than 434,600 MW) installed
Complete range up to more than 800 MW
Over 120 years electrical equipment experience (1892)
Leading in service and rehabilitation
More than 120 Compact Hydro units per year
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © by ANDRITZ HYDRO GmbH 2018
FROM THE HISTORIC PIONEERS OF TECHNOLOGY
TO A MODERN MARKET LEADER
3 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © by ANDRITZ HYDRO GmbH 2018
ANDRITZ HYDRO –
FACTS AND FIGURES IN SHORT
4
KEY FINANCIAL FIGURES 2017: 2017
Order intake 1,317.2 MEUR
Order backlog 2,921.8 MEUR
Sales 1,583.1 MEUR
EBITA 123.0 MEUR
Employees (without apprentices) 7,237
LARGE
HYDRO
COMPACT
HYDRO
SERVICE &
REHAB
TURBO
GENERATOR
PUMPS
hydro- and electro-mechanical
equipment for large turnkey /
expansion projects; as well as
modification of existing plants
world's leading provider for small
and mini hydropower plants -
providing the full spectrum of
electro-mechanical equipment
solution oriented state-of-the-art
service and rehabilitation solutions
to increase profitability and extend
plant life span
pumps that meet the demand for
ever-larger, higher performance
units, whether for low flow rates or
wear-resistant applications
leading suppliers for high
performance turbo generators for
gas-fired combined and open-cycle
power plants
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © by ANDRITZ HYDRO GmbH 2018
01 MARKET OVERVIEW AND
CHALLENGES
02 OFFERED SERVICES
03 CONNECTIVITY
04 PROJECT EXAMPLES
05 SUMMARY
TABLE OF CONTENTS
5 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
CHALLENGES OF TODAY’S ENERGY MARKETS
VOLATILITY AND COST PRESSURE
RAPIDELY CHANGING
PRICES AND
REGULATORY
CONDITIONS
COMPLEXITY
SECURE RELIABLE
LONG TERM OPERATION
ON STANDARD
SERVICES
ON STANDARD
SERVICES
Price volatility New financing models Increasing competition
$
FROM SELF OPERATED
RESSOURCES TO PURE
ASSET MANAGMENT
INCREASED NUMBER OF
VOLATILE ENERGY
SOURCES AND
HYDROLOGICAL
CHANGES
Asset managementGrid volatility and
climate change
6 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA’S
MAIN FOCUSED AREAS FOR POWER PLANTS
METRIS DiOMera – Digital Solution for O&M
Maximize productionOptimize
maintenance
Lifetime
management of
assets
7
Relative importance as a function of
Operator requirements
Metris DiOMera™ is a digital platform developed to improve Unit(s) / Plant(s) / Fleets (s)
performances by a combination of assessment & optimization
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
01MARKET OVERVIEW AND
CHALLENGES
02 OFFERED SERVICES
03 CONNECTIVITY
04 PROJECT EXAMPLES
05 SUMMARY
TABLE OF CONTENTS
8 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Spare part- and stock
management24 / 7
monitoring and operation
Special designed for hydro power plants
OPERATION AND MAINTENANCE
OFFERED SERVICES
9
Maximize
production
Optimize
maintenance
Lifetime
management of
assets
System assessment /
unit inspections
Reports / analysis
Remote assistance
Preventive / predictive
maintenance optimizationProvision of engineers
Engineers System
supported
by
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
THE 4 MAIN FOCUS AREAS
10
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
THE 4 MAIN FOCUS AREAS
11
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Functionality
• Generating data out of physics
• Calculate key performance indicators (KPI)
and cost of operation indicators
• Detecting influencing factors
• Optimization suggestions for
Operation & Maintenance
• Predictive maintenance suggestions
• Graphical representation of all values
METRIS DIOMERA SYSTEM
TECHNOLOGY MODULES
12 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
THE 4 MAIN FOCUS AREAS
13
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
MAINTENANCE MANAGEMENT SYSTEM (CMMS)
14
What is it?:
• Organizes to complete
maintenance process
Maintenance management:
• Work plans
• Planning with scheduling
• Job administration
• Resource planning
• Mobile maintenance
• Spare part management
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
THE 4 MAIN FOCUS AREAS
15
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
• Services provided by Regional Control Center
• Collection of plant data
• SCADA plant monitoring (up to 24/7 service)
• Organization of maintenance works with
Computer based Maintenance Management System
(CMMS)
• Technology modules
• Detect optimization potential
• Analysis and report functions
METRIS DIOMERA SYSTEM
OPERATION AND MAINTENANCE HPP CONTROL
16 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
METRIS DIOMERA SYSTEM
THE 4 MAIN FOCUS AREAS
17
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
• Mobile App
• Display the most important values on mobile devices
• Get an quick overview about current plant condition status
• Augmented reality features with Hololens
• Display documentation
• Display operational values
• Remote assistance
• Overlay of 3D objects for optimized
maintenance
METRIS DIOMERA SYSTEM
MOBILE CUSTOMER COMMUNICATION
18 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
01MARKET OVERVIEW AND
CHALLENGES
02 OFFERED SERVICES
03 CONNECTIVITY
04 PROJECT EXAMPLES
05 SUMMARY
TABLE OF CONTENTS
19 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Connectivity
METRIS DIOMERA
THE 4 MAIN FOCUS AREAS
20
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and
Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Connectivity
METRIS DIOMERA
THE 4 MAIN FOCUS AREAS
21
Metris DiOMera
Technology
Modules
Metris DiOMera
Maintenance Management
System
Metris DiOMera
Operation and
Maintenance
HPP Control
Metris DiOMera
Mobile Customer
Communication
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Connectivity
METRIS DIOMERA
THE 4 MAIN FOCUS AREAS
22
Technology
Modules
Maintenance Management
System
Metris DiOMera
Operation and Maintenance
HPP Control
Mobile Customer
Communication
Connectivity
• Seamless interaction of all
services to an integrated
approach
• Distribution to different places
possible (HPP, Control room,
data center, etc.)
• Accessibility of data from where
ever needed
• High level of security for data
transmission/storage/access
Customized solution
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
01MARKET OVERVIEW AND
CHALLENGES
02 OFFERED SERVICES
03 CONNECTIVITY
04 PROJECT EXAMPLES
05 SUMMARY
TABLE OF CONTENTS
23 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
HPP Montrose – Canada, 2x 75 MW Pelton
METRIS DIOMERA
PROJECT EXAMPLES
24
The need:
• Basic monitoring for enhancing operation
• Joint reviews to show detected operational potential
• After 6 month in operation major flood event
occurred with eventual occurring damages
The solution provided by ANDRITZ Hydro
• On-site monitoring system placed
• 1) Detecting operational enhancement and feasibility
study for enhancing the operation
• 2) After flood event: vibrations are detected
units operated at full load but lower
index efficiency
• Automatic detection that nozzles are
opening incorrect corrective measures applied
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
HPP Galleto – Italy (slide 1)
METRIS DIOMERA
PROJECT EXAMPLES
25
The need:
• Basic monitoring for enhancing maintenance
• Preventive maintenance based on KDI’s (Key
Diagnose Indicator)
The solution provided by ANDRITZ Hydro
• Classify by operation point;
• Correlation changes due to operation point, identifying
in which load they have correlation
• Automatic KDI determination, and definition of the
threshold
SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
HPP Galleto – Italy (slide 2)
METRIS DIOMERA
PROJECT EXAMPLES
26 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
HPP Galleto – Italy (slide 3)
METRIS DIOMERA
PROJECT EXAMPLES
27 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Empirically defined
threshold
Exceedance of the
threshold expected in
2 month
KDI:
Difference between heat exchanger 1 and 2
𝑻𝟏: Temperature cold heat exchanger 1
𝑻𝟐: Temperature cold heat exchanger 2
𝑲𝑫𝑰 = 𝑻𝟏 − 𝑻𝟐
HPP Teesta Urja - India, 6x 200 MW
The need
• Operation: “Optimization of the available water resources to get the
maximum efficiency and ultimately maximum revenue”
• Maintenance: “Target to achieve maximum availability of machine by
optimizing resources and adopting best maintenance practices”
The solution provided by ANDRITZ Hydro
• Routine maintenance works (daily, weekly, monthly, bi-annual, annual)
• Maintain record of un-schedule activities performed
• Preventive maintenance on recommendation of condition monitoring
system, trouble shooting activities
• Operation of units in agreement with dispatch center under
consideration of maximum efficiency
• Daily generation reporting
METRIS DIOMERA
PROJECT EXAMPLES
28 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
HPP Melk – Primary Control for Kaplan Units
The need
• With the insertion of intermittent energy sources, grid
control becomes more challenging;
• Kaplan units are being required to operate to regulate in
Primary Control;
• Runner components maintenance is a big issue.
The solution provided by ANDRITZ Hydro
• Detail analysis of the impacts on the lifetime of runner
components;
• FEM of the components based on original design,
operation and future needs;
• Impacts on the efficiency of the units due to new
operation;
• Final fatigue resistant design
METRIS DIOMERA
PROJECT EXAMPLES
29 SALTO GRANDE WORKSHOP ON DIGITALIZATION / © BY ANDRITZ HYDRO GMBH 2018
Runner servomotor
differential pressure
for discharge control
Runner servomotor
differential pressure
for frequency control
AUTOMATIZACIÓN INTEGRADA PARA
CENTRALES HIDROELÉCTRICASWORKSHOP DE DIGITALIZACIÓN – SALTO GRANDE
HYDRO
AGOSTO 2018
• Gestión de la Central
• Monitoreo y Diagnóstico
• Automatización y Control
• Protección
• Sincronización
• Excitación
• Regulador de Velocidad
Subsistemas en la Central
EL CONCEPTO NEPTUN
/ ANDRITZ HYDRO / NEPTUN CONCEPT2
Áreas funcionales de la central
EL CONCEPTO NEPTUN
/ ANDRITZ HYDRO / NEPTUN CONCEPT3
Aguas abajo
Unidad
Auxiliaries
Patio de maniobras
Sala de Control
Toma
Power Plant Station Bus
(Ethernet, TCP/IP)
• Sala de control regional
• Cascade Control
• Centro de Despacho Regional
• Centro de Despacho Nacional
Áreas
EL CONCEPTO NEPTUN
/ ANDRITZ HYDRO / NEPTUN CONCEPT4
Configuración típica tradicional
EL CONCEPTO NEPTUN
/ ANDRITZ HYDRO / NEPTUN CONCEPT5
Power Plant
Management
Automation &
Control
Tool
Tool
Monitoring &
Diagnosis
Turbine-
controller Excitation
Tool
Tool
Protection
Tool
Third-
Party
productTool
Synchronizing
Tool
Third-
Party
product
Comunicación diferente - Hardware diferente - Diferentes herramientas
EL CONCEPTO NEPTUN
/ ANDRITZ HYDRO / NEPTUN CONCEPT6
Un sistema global: único protocolo de comunicación, un hardware, una
herramienta de ingeniería
Bus de comunicación de la central, Ethernet TCP/IP
Excitation ProtectionSynchronising
Power Plant
Management
3rd Party
Automation &
Control
Monitoring &
Diagnosis
Common
Toolset
Time3rd Party
Turbine
Governor
Una plataforma - cuatro funciones diferentes
SIMPLIFICA TU SOLUCIÓN
/ ANDRITZ HYDRO / NEPTUN CONCEPT7
Protección
Iniciar la parada en
caso de fallo eléctrico
Sin función activa
durante el
funcionamiento
Regulador de Voltaje
Automático (RAV)
Función de control
(excitación inicial /
parada, disparo)
Excitación Reg. Velocidad Sincronización
Speed regulation
Load regulation
For all types of turbines
Sincronización de la
unidad con la red
Control del interruptor
del generador
Excitación
Una plataforma - cuatro funciones diferentes
SIMPLIFICA TU SOLUCIÓN
/ ANDRITZ HYDRO / NEPTUN CONCEPT8
Protección Reg. Velocidad Sincronización
Solo una herramienta de ingeniería
CONFIGURACIÓN TÍPICA
/ ANDRITZ HYDRO / NEPTUN CONCEPT9
Power Plant Management
Joint Control
(Level, P, Q, etc.)
Bus de comunicación de la Central, Ethernet TCP / IP, Ringstructure, IEC 60870 - 5 - 104
Synchronization
Unidad
Excitation Main
Protection
Turbine
Controller
Backup
Protection
Local
Display
Patio de Maniobras
Protection
Trafo
Busbar
Station-
Controller
Bay
Controller
Feeder 1
Feeder n
Auxiliaries
Common
ControlSala de Control de la Central
GPS,
NTPEngineering
Redundant SCADA System
Acceso remoto
Control
Board
Toma / Vertedero
Unit
Control
Control
Board
INTEGRACIÓN DE NUEVOS SERVICIOS
/ ANDRITZ HYDRO / NEPTUN CONCEPT10
Common
Control
Acceso Remoto
Web-Cam
Web-Cam
Wireless
Access
point
Web-Cam
VoIP Phone
VoIP Phone
VoIP PhoneMobile Web-Pad
Mobile Web-Pad
Web Server
SMS
Unidad Patio de Maniobra AuxiliariesToma / Vertedero
Web-Cam
Sala de Control de la Central
Power Plant Station Bus, Ethernet TCP / IP, Ringstructure, IEC 60870 - 5 - 104
Video vigilancia
INTEGRACIÓN DE NUEVOS SERVICIOS
/ ANDRITZ HYDRO / NEPTUN CONCEPT11
• Web - Cámara con Servidor Web
• Zoom / Movimentar
• Aplicación:
• Toma
• Piso Generador
• Eclusas
• Vigilancia de la central
Acceso Remoto
INTEGRACIÓN DE NUEVOS SERVICIOS
/ ANDRITZ HYDRO / NEPTUN CONCEPT12
• Alarmes por SMS o Voz
• Acceso via Navegador WEB
• Aplicación:
• Information en la oficina
• Home office
• Equipo de mantenimiento – información rápida y en linea
Operación Móveil
INTEGRATION OF NEW SERVICES
/ ANDRITZ HYDRO / NEPTUN CONCEPT13
• Web – Pad / Móvil
• Wireless LAN
HYNET
SEGURIDAD EN CENTRALES HIDROELECTRICAS
/ ANDRITZ HYDRO / NEPTUN CONCEPT14
• Segmentación de la infraestructura
• Protección de equipos del proceso
(Hardening del Sistema, VLANs, Enrutamiento de datos...)
• Protección de equipos del control
(Hardening del sistela, backup, encriptación,
Next generation fire wall, Autentificación,
Actualización: Windows y Antivirus!)
REFERENCIAS
AUTOMATIZACIÓN
06.2018
ANDRITZ HYDRO
Modelo del contrato: Modernización de la Central
Alcance: Planificación del suministro, diseño, fabricación, instalación y
puesta en marcha para la modernización de los sistemas: SCADA, Control,
Sincronismo de las Unidades, Regulador de Velocidad, Sistema de
Excitación y Control Conjunto de Tensión y Potencia de la Central Itá.
Datos técnicos:
• Generador: 305 MVA / 16 kV
• Turbina: 290 MW
• Transformador Elevador 305 MVA / 16 – 525 kV
• Subestación GIS: 500 kV
• Vertedero 1, 2: 6, 4 comportas / 49.940m³/s
Desafíos:
• Operación correcta y segura de la central (integración del sistema nuevo
con el antiguo) hasta la modernización de todas las UG.
• Sistema Completo de Seguridad Cibernética
Modernización (2017 – 2019)
REFERENCIAS AUTOMATIZACIÓN
ITÁ – 1.450 MW
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN2
SDSC: Control de las UGs, Toma, Servicios Aux., Vertederos y
Subestación
• UACs con redundancia de CPU e I/Os comunes:
• 5 x UAC Unid. Generadora: 704 ED, 160 SD, 12 SA, 92 Pt100, 56 EA
• 1 x UAC Serviços Auxiliares CF: 368 ED, 160 SD, 32 EA
• 1 x Remota Serviços Auxiliares CF: 240 ED, 128 SD, 64 EA
• 1 x Remota Serviços Aux. Edifício de Controle: 128 ED, 64 SD, 32 EA
• 1 x UAC Tomada d’ Água: 144 ED, 80 SD, 112 EA
• 2 x UAC Comportas do Vertedouro 1 e 2: 64 ED, 16 SD, 04 EA
• 5 x Remota Compotas do Vertedouro 1 e 2: 32 ED, 16 SD, 04 EA
• 1 x UAC Vãos da Subestação GIS: 432 ED, 64 SD, 4 EA
• 1 x Remota Vãos da Subestação GIS: 336 ED, 32 SD, 1 EA
• 1 x UAC Funções Especiais (Gatway e Controle Conjunto)
• 5 x Sincronizadores Automáticos HIPASE S
Modernización (2017 – 2019)
REFERENCIAS AUTOMATIZACIÓN
ITÁ – 1.450 MW (CON’T 1/3)
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN3
Sistema de Supervisão: 250 SCALA
• Possibilidade de Operação: Local (IHM nas Sala de Controles Locais),
Central (Sala de Controle da usina) e Remota (Centro de Operação
Regional COR e do Sistema COS)
• 2 x Servidores de dados em redundância distribuídos
• 1 x Servidor de dados históricos
• 3 x Estações de Operação Central
• 3 x Servidores / Clientes para Salas de Controle Locais
• 1 x Servidor de ePO e WSUS (Atualização de Antivírus e MS Windows)
• 1 x Servidor SysLog (log de todos os equipamentos da rede)
Rede de Automação: Solução HyNET
• Segmentação: Switches L3 responsáveis pelo roteamento das VLANS
• Next-generation firewalls redundantes - Firepower services para garantir
proteção extra contra invasão, malwares e monitoramento de tráfego.
• Protocolos do setor de energia: IEC 104 e IEC 61850 (sem Gateways!)
Modernización (2017 – 2019)
REFERENCIAS AUTOMATIZACIÓN
ITÁ – 1.450 MW (CON’T 2/3)
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN4
Regulador de Velocidade
• Modernização do sistema de controle e adequação do sistema hidráulico
existente.
• Regulador Digital Redundante (Redundância completa)
• Comunicação nativa em IEC 104
• Válvula distribuidora TSM 6
Sistema de Excitação
• Modernização do sistema de controle e adequação do sistema de potencia
existente.
• Regulador Digital Redundante (Redundância completa)
• Comunicação nativa em IEC 104
• Ifn = 1.705 A / Vfn = 372 V
• Transformador de Excitação: 3 x 950 kVA / 16 - 1,09 kV
Modernización (2017 – 2019)
REFERENCIAS AUTOMATIZACIÓN
ITÁ – 1.450 MW (CON’T 3/3)
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN5
Modelo del contrato: Modernización de la Central
Alcance: Planificación del suministro, diseño, fabricación, instalación y puesta
en marcha para la modernización de los sistemas: SCADA, Control,
Sincronismo de las Unidades, Regulador de Velocidad, Sistema de Excitación
y Control Conjunto de Tensión y Potencia de la Central Machadinho.
Dados técnicos:
• Generador: 418,5 MVA
• Turbina: 380 MW
• Transformador Elevador 418,5 MVA
• Subestación GIS: 500 kV
• Vertedero: 8 comportas / 35.703 m³/s
Desafios:
• Operación correcta y segura de la central (integración del sistema nuevo
con el antiguo) hasta la modernización de todas las UG.
• Sistema Completo de Seguridad Cibernética
Modernización (2017 – 2019)
REFERENCIAS AUTOMATIZACIÓN
MACHADINHO – 1.140 MW
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN6
Modelo del contrato: Modernización de los RAV existentes.
Alcance: Planificación del suministro, diseño, fabricación, supervisión de
instalación y puesta en marcha para modernización del control de 03 sistemas
de excitación y del control conjunto de tensión de la usina.
Datos técnicos:
• Generador: 472,6 MVA / 15 kV / 60hz
• Transformador de Excitación: 8.600 kVA / 15 – 0,925 kV
• Ifn = 5.713 A
• Vfn = 257 V
• Controladores en configuración redundante completa / IEC 104 nativo
Desafíos:
• Una de las centrales más importantes del norte de Brasil, Serra da Mesa
tuvo un corto plazo de parada programada para modernización.
Modernización (2017-2019)
REFERENCIAS AUTOMATIZACIÓN
SERRA DA MESA – 1.418,4 MW
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN7
Novo Painel de
controle com
HIPASE E
Paineis de Potencia existentes
Modelo de contrato: Modernización del sistema do Regulador de Velocidad.
Alcance: Planificación del suministro, diseño, fabricación, supervisión de
instalación y puesta en marcha de 03 reguladores de velocidad digitales,
modernización de las UHRV y nuevo control conjunto de potencia de la central.
Datos técnicos:
• Turbina: Francis Vertical 425 MW / h = 117,2 m / 168 rpm / 409 m³/s
• Controladores en configuración redundante completa
• Comunicación IEC 104 Nativo
• Válvula distribuidora FC5000
• Tanque Ar / Óleo 14,248 m³ / Reservatorio de Óleo 5,75 m³
Desafíos:
• Una de las centrales más importantes del norte de Brasil, Serra da Mesa
tendrá un corto plazo de parada programada para modernización.
Modernización (2018-2020)
REFERENCIAS AUTOMATIZACIÓN
SERRA DA MESA – 1.418,4 MW
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN8
Modelo del contrato: Modernización del sistema de excitación de la unidad #
04.
Alcance: Planificación del suministro, diseño, fabricación, supervisión de
instalación y puesta en marcha para la modernización del sistema de
excitación de la unidad # 04.
Datos técnicos:
Generador: 313 MVA / 16,5 kV / 60hz
Transformador de Excitación: 3 x 1.300 kVA / 16,5 - 1,40 kV
Ifn = 1.645 A
Vfn = 433 V
Controladores en configuración redundante completa / IEC 104 Nativo
2 Puentes de tiristores (configuración n +1, n = 1)
Desafíos:
Elevada tensión en el secundario del TEX (1.400V) y un disyuntor de media
tensión para retirar la alimentación C.A. de los puentes de tiristores.
Modernización (2017 – 2018)
REFERENCIAS AUTOMATIZACIÓN
EMBORCAÇÃO – 1.192 MW
/ ANDRITZ HYDRO / REFERENCIAS AUTOMATIZACIÓN9
Modelo del contrato: Proveedor electromecánico de la central
Alcance AT: Planificación del suministro, diseño, fabricación y puesta en marcha de
toda la automatización de la Central Hidroeléctrica Sinop, 2 unidades Kaplan.
(SCADA, Control, Protección, Excitación, Reg. Velocidad y Control Conjunto)
Datos técnicos:
Generador: 222,3 MVA / 13,8 kV
Turbina: 204 MW / h = 27,6 m / 94,74 rpm
Transformador Elevador: 228 MVA
Subestación de la central: 525 kV
Instrumentación en red ASi
Desafíos:
Una de las mayores turbinas Kaplan del mundo y la primera turbina de doble
regulación con alta presión (160 bar) en el distribuidor y rotor Kaplan de América
Central Nueva (2014-2018)
REFERENCIAS AUTOMATIZACIÓN
SINOP – 461 MW
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Regulador de Velocidade
• Regulador Digital Redundante (Redundância de CPU e I/Os
compartilhados)
• Sistema hidráulico em alta pressão (160 bar): distribuidor e rotor Kaplan
• Acumuladores tipo pistão óleo / nitrogênio para cada unidade:
• 2 x 1.150 litros – acumulador para distribuidor
• 2 x 1.250 litros – acumulador para o rotor
Sistema de Excitação
• Regulador Digital Redundante (Redundância completa)
• Ifn = 1900 A / Vfn = 318 V
• Transformador de Excitação: 2.180 kVA / 13,8 - 0,7 kV
Central Nueva (2014-2018)
REFERENCIAS AUTOMATIZACIÓN
SINOP – 461 MW
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