Built for Speed. All Techniks products are backed by our 100% sasfacon guarantee! High-Precision Drill Chucks Better accuracy and holding power than Jacobs Chucks (pg. 146) Hydraulic Toolholders For high-performance PLUS fast tool changes hydro's are a great choice. T.I.R. only 0.0001" at 3XD. Use reduction sleeves to run tool shanks from 1/8" up to 1" (pg. 130) Hydros – Milling Chucks – Morse Taper – Drill Chucks Morse Taper Holders Techniks Certified for accuracy (pg.148) T E C H N I K S C E R T I F I E D Milling Chucks New coolant option available for coolant-thru tools. Outstanding rigidity and performance (pg. 137) T E C H N I K S C E R T I F I E D http://ow.ly/rKwCZ View the video.
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Hydraulic Toolholders - · PDF fileAll Techniks products are backed by our satisfaction guarantee High Precision Hydraulic Toolholders Our hydraulic holders extend tool life and improve
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Built for Speed.All Techniks products are backed by our 100% satisfaction guarantee!
High-Precision Drill Chucks Better accuracy and holding power than Jacobs Chucks (pg. 146)
Hydraulic Toolholders For high-performance PLUS fast tool changes hydro's are a great choice. T.I.R. only 0.0001" at 3XD. Use reduction sleeves to run tool shanks from 1/8" up to 1" (pg. 130)
All Techniks products are backed by our 100% satisfaction guarantee!
High Precision Hydraulic Toolholders
Our hydraulic holders extend tool life and improve surface fin-ish because T.I.R. is only 0.0001". Each holder is factory balanced to 25,000 RPM at G2.5.
Fast tool changes are per-formed with just a twist of a wrench (included). You can change tools in-spindle without the need for setup equipment.
Extended length hydraulic holders are a great choice for mold work, or any time you need smooth, accurate cutting at extended lengths.
Runout Accuracy 0.0001"T.I.R. measured at 3xD
Precision Reduction SleevesUse sleeves for fast tool changes
CAT40, CAT50, BT30, BT40, HSK63A, HSK100A, HSK63F
face milling & edge milling
drilling
reaming
chamfering
reduction sleeves fit shank sizes 1/8” up to 5/8” (3 - 16mm) see pg. 6
3XD
Use Hydraulic Chucks for: • face milling and edge milling
• drilling
• reaming
• chamfering
131We stand behind all our products with our 100% Satisfaction Guarantee • www.techniksusa.com
CAT40 High Precision Hydraulic Toolholders
Features • Balanced to 25,000 RPM at G2.5
• T.I.R. 0.0001" measured at 3X shank diameter
• Taper precision ground to AT3 standard
• AD/B CoolFLEX coolant standard
Extended length hydros are a great choice for mould work or wherever high accuracy and smooth cutting is required.
CAT40 Hydraulic Toolholders – Inch and MetricPart No. Description d1 D1 D2 L L1 L2 Thread154500 CAT40AD/B-HC 1/2S-2.52 Hydro 1/2" 1.654" - 2.520" - 1.457" M10x1.0
Hydraulic Chucks provide powerful, vibration-free cutting. Hydros are a good choice when you need T.I.R. of 0.0001" and high holding power.
132 Call 800.597.3921 or 317.803.8000 for a fast friendly quote. • Fax: 317.803.8001
CAT50 High Precision Hydraulic Toolholders
Features • Balanced to 25,000 RPM at G2.5
• T.I.R. 0.0001" measured at 3X shank diameter
• Taper precision ground to AT3 standard
• AD/B CoolFLEX coolant standard
Hydraulic Chucks provide powerful, vibration-free cut-ting in all materials. Hydros are a good choice when you need T.I.R. of 0.0001" and high holding power.
Tool changes are fast and easy and can be performed in-spindle. Simply turn the adjusting screw to ap-ply hydraulic clamping on tool shank. Use reduction sleeves to run a variety of shank sizes all from 1/8" up to 5/8".
Retention Knobs
pg. 228
Wrenches pg. 232
Tightening Stands pg. 234
CAT50 Hydraulic Toolholders – Inch and MetricPart No. Description d1 D1 D2 L L1 L2 Thread155750 CAT50AD/B-HC 3/4S-3.19 Hydro 3/4" 2.205" 2.756" 3.189" - 1.654" M16x1.0
Hydraulic Chucks provide powerful, vibration-free cut-ting in all materials. Hydros are a good choice when you need T.I.R. of 0.0001" and high holding power.
Tool changes are fast and easy and can be performed in-spindle. Simply turn the adjusting screw to ap-ply hydraulic clamping on tool shank. Use reduction sleeves to run a variety of shank sizes all from 1/8" up to 5/8".
Use cutting tools with an H6 shank tolerance. Retention
Knobs pg. 228
Wrenches pg. 232
Tightening Stands pg. 234
* Note: Wrench included with all toolholders
134 Call 800.597.3921 or 317.803.8000 for a fast friendly quote. • Fax: 317.803.8001
HSK63A High Precision Hydraulic HoldersFeatures
• Balanced to 25,000 RPM at G2.5
• T.I.R. 0.0001" measured at 3X shank diameter
• Taper precision ground to AT3 standard
• AD coolant-thru is standard
Hydraulic Chucks provide powerful, vibration-free cutting in all materials. Hydros are a good choice when you need T.I.R. of 0.0001" and high holding power. Use cutting tools with a H6 shank tolerance.
HSK63A Hydraulic Toolholders – Inch and MetricPart No. Description d1 D1 D2 L L1 L2 Thread
135We stand behind all our products with our 100% Satisfaction Guarantee • www.techniksusa.com
HSK63F, HSK100A High Precision Hydraulic Holders
Features • Balanced to 25,000 RPM at G2.5
• T.I.R. 0.0001" measured at 3X shank diameter
• Taper precision ground to AT3 standard
• AD coolant-thru is standard
Hydraulic Chucks provide powerful, vibration-free cutting in all materials. Hydros are a good choice when you need T.I.R. of 0.0001" and high holding power. Use cutting tools with a H6 shank tolerance.
HSK100A Hydraulic Toolholders – Inch and MetricPart No. Description d1 D1 D2 L L1 L2 Thread
The slots in these high-precision sleeves are cut using ultra-precision sawing technology, ensuring the most accurate I.D. possible, and providing strong clamping force.
Assemble the cutting tool into the sleeve first, then insert the assembly into the hydraulic toolholder. Do not load sleeve and collet separately. Turn the clamp-ing screw clockwise to apply clamping pressure.
NOTE: Do not turn clamping screw unless there is a sleeve or cutting tool in the toolholder, or damage may occur.
3/4" chuck shown above. Use milling chuck sleeves (page 140) to change tool shank size.
Each Techniks High-Performance Milling Chuck is inspected, tested, and certified for quality, accuracy, and holding power. A full lab report is included with each holder.
CoolBLAST Coolant-Thru
High-precision, individually matched needle bearings symmetrically placed for smooth and reliable operation.
Machined bearing cage ensures accuracy and gripping force.
Special slotted design of bore I.D. increases holding power and reduces vibration.
TE
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Standard Features for Techniks Milling Chucks
Special Slotted Design Machined Bearing Cage
Coolant is channeled directly onto tool path.
l1
l2
L
d1 d2
CAT50 Milling ChucksPart No. Description L l1 l2 d1 d2 Holding Power
3/4" chuck shown with optional coolant cap and Black Gold coolant ring.
Insert Black Gold coolant ring into cap
Cap screws onto end of mill-ing chuck
Coolant-thru tool installed
Coolant Cap option for all spindle types
Use coolant cap and Black Gold ring for coolant-thru tools. • Maximum chip removal, increase feed rates, extend tool life
Use coolant cap with Black Gold ER25 or ER40 cool-ant rings. Select the coolant ring to fit your shank size. See page 60
Part No. Description Ring
19496G For 3/4" chuck ER25
19489G For 1-1/4" chuck ER40
Features • Techniks Certified for dual-contact spindles
• Grips shank up to 5x tighter than ER 40 holders
• Nut seats against the flange when properly tightened (prevents overtightening)
TE
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NIKS CERTIFIE
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Torque Tested to 5x Tighter Grip Techniks Milling Chucks provide up to 5x tighter grip on the shank than other manufacturer's ER 40 holders with an uncoated nut.
Toolholder Type Shank Spins At:
Other ER 40 holders 100 ft/lbs
Techniks 3/4" milling chucks 350 ft/lbs
Techniks 1" milling chucks 425 ft/lbs
Techniks 1-1/4" milling chucks 500 ft/lbs
See an on machine demonstration video of DualDRIVE compared to standard toolholders at: http://ow.ly/sUOqL
Each Techniks High-Performance Milling Chuck is inspected, tested, and certified for quality, accuracy, and holding power. A full lab report is included with each holder.
TE
CH
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3/4" chuck shown above. Use milling chuck sleeves (page 123) to change tool shank size. l1
l2
L
d1 d2
l1
l2
L
d1 d2
For coolant-thru tools order the coolant ring that fits your shank size (pg. 138)
Tightening Stands pg. 234
Retention Knobs
pg. 228
Wrenches pg. 232
Features • Grips shank up to 5x tighter than ER 40 holders
• Nut seats against the flange when properly tightened (prevents overtightening)
• CoolBLAST coolant-thru standard on all milling chucks
140 Call 800.597.3921 or 317.803.8000 for a fast friendly quote. • Fax: 317.803.8001
Precision Reduction Sleeves for Milling Chucks
3/4" O.D. Reduction Sleeves for 3/4" ChucksPart No. Description d1 l1 L
84126-1/8 3/4" O.D., x 1/8" I.D. 1/8" 1.93" 2.09"
84126-3/16 3/4" O.D., x 3/16" I.D. 3/16" 1.93" 2.09"
84126-1/4 3/4" O.D., x 1/4" I.D. 1/4" 1.93" 2.09"
84126-5/16 3/4" O.D., x 5/16" I.D. 5/16" 1.93" 2.09"
84126-3/8 3/4" O.D., x 3/8" I.D. 3/8" 1.93" 2.09"
84126-7/16 3/4" O.D., x 7/16" I.D. 7/16" 1.93" 2.09"
84126-1/2 3/4" O.D., x 1/2" I.D. 1/2" 1.93" 2.09"
84126-9/16 3/4" O.D., x 9/16" I.D. 9/16" 1.93" 2.09"
84126-5/8 3/4" O.D., x 5/8" I.D. 5/8" 1.93" 2.09"
84126-06 3/4" O.D., x 6mm I.D. 6mm 1.93" 2.09"
84126-08 3/4" O.D., x 8mm I.D. 8mm 1.93" 2.09"
84126-10 3/4" O.D., x 10mm I.D. 10mm 1.93" 2.09"
84126-12 3/4" O.D., x 12mm I.D. 12mm 1.93" 2.09"
Milling Chuck Reduction Sleeves • For inch and metric shanks
• T.I.R only .0001"
• Precision ground for maximum accuracy
• Maximize your milling chuck capability
1-1/4" O.D. Reduction Sleeves for 1-1/4" ChucksPart No. Description d1 l1 L
84127-1/8 1-1/4" O.D., x 1/8" I.D. 1/8" 2.56" 2.75"
84127-3/16 1-1/4" O.D., x 3/16" I.D. 3/16" 2.56" 2.75"
84127-1/4 1-1/4" O.D., x 1/4" I.D. 1/4" 2.56" 2.75"
84127-5/16 1-1/4" O.D., x 5/16 I.D. 5/16" 2.56" 2.75"
84127-3/8 1-1/4" O.D., x 3/8" I.D. 3/8" 2.56" 2.75"
84127-7/16 1-1/4" O.D., x 7/16" I.D. 7/16" 2.56" 2.75"
84127-1/2 1-1/4" O.D., x 1/2" I.D. 1/2" 2.56" 2.75"
84127-9/16 1-1/4" O.D., x 9/16 I.D. 9/16" 2.56" 2.75"
84127-5/8 1-1/4" O.D., x 5/8" I.D. 5/8" 2.56" 2.75"
84127-3/4 1-1/4" O.D., x 3/4" I.D. 3/4" 2.56" 2.75"
84127-7/8 1-1/4" O.D., x 7/8 " I.D. 7/8" 2.56" 2.75"
84127-1 1-1/4" O.D., x 1.0" I.D. 1.0" 2.56" 2.75"
84127-08 1-1/4" O.D., x 8mm I.D. 8mm 2.56" 2.75"
84127-10 1-1/4" O.D., x 10mm I.D. 10mm 2.56" 2.75"
84127-12 1-1/4" O.D., x 12mm I.D. 12mm 2.56" 2.75"
84127-14 1-1/4" O.D., x 14mm I.D. 14mm 2.56" 2.75"
84127-16 1-1/4" O.D., x 16mm I.D. 16mm 2.56" 2.75"
84127-20 1-1/4" O.D., x 20mm I.D. 20mm 2.56" 2.75"
84127-25 1-1/4" O.D., x 25mm I.D. 25mm 2.56" 2.75"
Use sleeves to change tool shank sizes just like you would collets.
Insert sleeve into chuck, then insert cutting tool,
and tighten chuck last.
Special slotted design (right) of bore I.D. increases holding power and reduces vibration.
1" O.D. Reduction Sleeves for 1" ChucksPart No. Description d1 l1 L
84128-1/2 SSC 1" - 1/2" I.D. 1/2" 2.16" 2.36"
84128-1/4 SSC 1" - 1/4" I.D. 1/4" 2.16" 2.36"
84128-1/8 SSC 1" - 1/8" I.D. 1/8" 2.16" 2.36"
84128-3/16 SSC 1" - 3/16" I.D. 3/16" 2.16" 2.36"
84128-3/4 SSC 1" - 3/4" I.D. 3/4" 2.16" 2.36"
84128-3/8 SSC 1" - 3/8" I.D. 3/8" 2.16" 2.36"
84128-5/16 SSC 1" - 5/16" I.D. 5/16" 2.16" 2.36
84128-5/8 SSC 1" - 5/8" I.D. 5/8" 2.16" 2.36
84128-7/16 SSC 1" - 7/16" I.D. 7/16" 2.16" 2.36
84128-7/8 SSC 1" - 7/8" I.D. 7/8" 2.16" 2.36
84128-9/16 SSC 1" - 9/16" I.D. 9/16" 2.16" 2.36
141We stand behind all our products with our 100% Satisfaction Guarantee • www.techniksusa.com
CAT and HSK Machinable BlanksPart No. Description Dia. L1
31.001.92.600 CAT40 x 2.5"-6 2.5" 6"
31.001.92.100 CAT40 x 2.5"-10 2.5" 10"
31.001.98.800 CAT50 x 3"-8 3" 8"
31.001.A2.110 CAT50 x 3.5"-11 3.5" 11"
73.001.98.600 HSK63A x 3"-6 3" 6"
73.001.A2.100 HSK63A x 3.5"-10 3.5" 10"
75.001.A2.100 HSK100A x 3.5"-10 3.5" 10"
Techniks Certified Features • Taper ground to AT3 accuracy or better
• Each blank is individually tested, measured and certified for accuracy
Dia.
L1
Dia.
L1
Machinable Blanks Techniks machinable blanks provide a quality platform for creating your own custom tools. They are made from high-grade tool steel for best performance.
Material anaylsis shows that the hardness at the spindle end is HRC 58˚ for long life and reduced spindle wear. The hardness on the machining end is HRC 25˚-28˚ and remains stable from the surface all the way to the core.
HRC 58˚ HRC 25˚-28˚
Precision CAT and HSK Tool Blanks for Machining
142 Call 800.597.3921 or 317.803.8000 for a fast friendly quote. • Fax: 317.803.8001
Precision CAT and BT Morse Taper Toolholders
Techniks Certified Tooling Features • Taper ground to AT3 accuracy or better
Our HP3 High-Precision Drill Chucks have the flexibility to hold a wide range of shank sizes and deliver superior performance too. Maximum runout (T.I.R.) is only .0008". They also feature a one-piece design that provides greater rigidty and safety because the chuck cannot break free during operation.
147We stand behind all our products with our 100% Satisfaction Guarantee • www.techniksusa.com
HSK Replaceable Drill ChucksPart No. Description I1 L D d1