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Hydraulic Jacking System

Apr 06, 2018

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Gan Chee Sien
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    Hydraulic machines are machinery and

    tools that use liquid fluid power to do

    simple work.

    Heavy equipment is a common example. Hydraulic machinery is operated by the

    use of hydraulics, where a liquid is the

    powering medium.

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    In this type of machine, hydraulic fluid is

    transmitted throughout the machine to

    various hydraulic motors and hydrauliccylinders.

    The fluid is controlled directly or

    automatically by control valves anddistributed through hoses and tubes.

    The popularity of hydraulic machinery is due

    to the very large amount of power that canbe transferred through small tubes and

    flexible hoses.

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    A simple open center hydraulic circuit

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    Hydraulic Jacking System is asystem pile erection that is quiteunique in using the Indirect Hydraulic

    Jacking Technology.This system has been awarded

    patents from the United States, Great

    Britain, and New Zealand.

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    The Hydraulic Jacking System consists of aHydraulic Ram which is placed parallel to thepile that will be erected where to hit the pileand mechanisms of suppressor plate that areat the top of pile is applied.

    By this system, the pile will be depressedcontinuously into the ground without sound,

    without blow, and without vibration.

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    Placement of hydraulic pressure system thatcompound and clamped on two sides of pilewill cause the benchmark position getsenough precision and accuracy.

    Concrete blocks or iron plates is placed asloader on both sides of the banks tool whereits loading is adjusted to the required load of

    pile.

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    The driver use strong static force produced by

    high presure oil to drive pre-cast pile intoground smoothly and quietly.

    The operations such as lifting, clamping,pressing and moving are driver by hydraulic

    mechanism.

    The driver can press square pile 0.3 x 0.3m ~0.4 x 0.4m and the length of pile is more

    2.5m. It can also press or pull round pile andH steel by just changing the pile clampingmechanism.

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    Jack-in Piling Method1. Selected piles would be drawn to

    the machine using a crane on the

    machine.2. The pile then lifted by crane on the

    machine to facilitate tracking the

    position of the pilehead pile.

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    Jack-in Piling Method1. Enter the pile to Jack-in clamps using a

    crane on the machine.

    2. Release the clip and the crane cable.

    3. Check either the pile is straight or not for thelast time and check the position of the pile inthe direction of X and Y.

    4. Start the Jack-In Piling using clampingdevices to create pressureso that the pile can penetrate the soil layer.

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    Advantages of HydraulicJacking System

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    Environmentally Friendly There are no noise, vibration and pollution in construction

    and won't affect to any nearby buildings and surrounding.It suitable for construction inside the dense urbanenvironment due to it unique adaptability andascendancy.

    High efficiency. It can complete a 180 - 300 meters pilefoundation in a day work (8 hours). Extremely useful forurgent and large foundation projects.

    The driver's movement is smooth and its working range isvery large because it is fully controlled by hydraulicdevices.

    High mobility due to it easy assemble, dismantle andtransporting.

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    Free Vibration In Hydraulic Jacking System, Ram

    Hydraulic system is placed parallel tothe pile that will be driven; the pole will

    be depressed continuously into theground without sound, without a blowand without vibration.

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    Free from air pollutant and noise Technology of pile driving is clear from

    smoke and dust particles (if using drophammer) and free from tarnish (if using

    bore-piles). Therefore Hydraulic JackingSystem is also not noisy by the sound ofblows driving (such as drop hammer).This technology is called as environmentfriendly technology.

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    Loading Test Directly The pressure load of concrete beams /

    iron plate is an integrated tool with a V-Pile which has weight 2 times the

    maximum load that can be carried perpile and serves also as load test, so theprocedures, schedules and the numberof point loading test can be easily bedecided in accordance with the needs ofits implementation in the field.

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    Disdvantages of HydraulicJacking System

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    The movement of Hydraulic JackingSystem tool is slow, so the movingprocess need long time especially for

    distance of one pile driving point to otherpoint is relatively far.

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    Thank you

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    Mobilization of this system is difficultespecially in soft area or muddy area(usually in the soil deposits area).