HYDAC-En August 2009 (NXPowerLite)

7/27/2019 HYDAC-En August 2009 (NXPowerLite)

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Company Presentation



Components Systems Fluid Engineeringand Service



Components

and systemsfor fluid technology,

hydraulics and

electronics

for an almost limitless

range of applications

in stationary and

mobile machines as

well as in fluid service

Components and Systems

for every Application



1 Cooling Systems

2 Accumulators

3 ProductionLarge Filters

4 Mobile Systems

5 Compact

Hydraulics /

Central MachiningFacility

6 Filter Systems

8 Hydraulic Filters

9 Administration

15 Welding Shop/Mobile

Systems

17 Filtration

Laboratory

18 Logistics Center

HYDAC in Sulzbach

18

17



HYDAC Plants

5 Compact

Hydraulics /

Central MachiningFacility

14 SystemEngineering

8 Hydraulic Filters

14



10 Electronics/Solenoid Technology

11 Process

Technology

12 Accessories

L Logistics Centre

T Training Centre

HYDAC Plants

T



Technology, Sales and Service Worldwide

HYDAC Headquarters

HYDAC Companies

HYDAC Distributors and

Service Partners



HYDAC Overseas Companies

Asia/Pacific

Australia

China

India

Japan

Korea

Malaysia

New ZealandSingapore

Taiwan

Vietnam

Europe

Belgium

Bulgaria

Denmark

Finland

France

Great Britain

ItalyCroatia

Netherlands

Norway

Austria

Poland

Romania

Russia

Sweden

SwitzerlandSlovakia

Slovenia

Spain

Czech Republic

Turkey

Hungary

Ukraine

Belarus

Germany

Berlin

Darmstadt

Essen

Gera

Hanover

Hamburg

MunichNuremberg

Saarbrücken

Stuttgart

America

Argentina

Brazil

Canada

Mexico

USA

Africa

South Africa



The HYDAC Group (founded 1963)

HYDAC TECHNOLOGY GmbHD-66280 Sulzbach/Saar

Hydraulic accumulators

• Bladder accumulators

• Piston accumulators

• Diaphragm accumulators

• Hydraulic dampers

• Accumulator accessories

HYDAC FILTERTECHNIK GmbHD-66280 Sulzbach/Saar

• Filters, filtration solutions for hydraulic and lubrication oils

• Pressure, return line, offline filters,standard filters, suction filters

• Filter elements

• Tank breather filters,clogging indicators

HYDAC PROCESSTECHNOLOGY GmbHD-66538 Neunkirchen/Saar

• Filters and filter systemsfor process technology

• Membrane technology:components and systems

HYDAC FLUIDTECHNIK GmbHD-66280 Sulzbach/Saar

Compact Hydraulics

• Cartridge valves

• Control blocks

• Power units

HYDAC ELECTRONIC GmbHD-66128 Saarbrücken-Gersweiler

• Electronic measurement technology

• Electronic control technology

• Solenoid technology

• Vehicle technology,

automotive technology

HYDAC SYSTEM GmbHD-66280 Sulzbach/Saar

• Industrial hydraulic systems,power units and drives

• Lubrication systems

• Hydraulic systems andcomponents for mobile technology

• Hydraulic tools

HYDAC ACCESSORIES GmbHD-66280 Sulzbach/Saar

• Mounting elementsand systems, pipe clamps (HYROS)

• Ball valves

• Bell housings

• Quick release couplings,

threaded connections, test points• CX valves for cooling lubricants

HYDAC COOLING GmbHD-66280 Sulzbach/Saar

• Systems and componentsin cooling technology for hydraulicand non-hydraulic applications

• Oil/air coolers• Plate heat exchangers• Compressor cooler units• Cooler filtration units

HYDAC FILTER SYSTEMS GmbHD-66280 Sulzbach/Saar

• Measurement and analysis systemsfor fluids and component cleanliness

• Particle measurement, fluid sensors,• Condition Monitoring• Mobile and stationary filter systems

for hydraulic and lubrication oils• Dewatering systems• Filter elements and units for

open systems

HYDAC INTERNATIONAL GmbHVertriebs- undVerwaltungsgesellschaftD-66280 Sulzbach/Saar

Sales and administration

HYDAC SERVICE GmbHD-66280 Sulzbach/Saar

• Installation, commissioning,maintenance, service concepts

• Optimisation of machines, systemsand units

• Training, seminars, publicity, exhibitions,

design, logistics and marketing

HYDAC PTK Produktionstechnik GmbHD-66280 Sulzbach/Saar

Machining facility



The HYDAC Group (founded 1963)

HYDROSAAR GmbHD-66280 Sulzbach/Saar

Hydraulic modules and hydraulicsystems

• Cylinders

• Valves

• Rotary joints

NORDHYDRAULIC ABSE-872 24 KramforsSweden

Hydraulic valves and controls for mobile applications

QUALITY HYDRAULIC POWER LTD.

Chester CH1 4NE United Kingdom

Hydraulic accumulators for theoil and gas industry

• Bladder accumulators

• Piston accumulators

• Diaphragm accumulators• Accumulator accessories



Matrix Organisation of the HYDAC Group

University/

Research institutes

External sales

Regional offices

in Germany

Overseas

companies

Distributors

Service partners

Company ManagementTechnical

Advisory Organisations

Division/Product Division A

Management

Controlling/QA

Technical Sales

• Marketing

• Sales

support

Development/Testing/Laboratory

Design

Materials management

• Purchasing

• Planning

• Logistics

Production

Division/Product Division B

Management

Controlling/QA

Technical Sales

• Marketing

• Sales

support

Development/Testing/Laboratory

Design

Materials management

• Purchasing

• Planning

• Logistics

Production

Central Divisions

Engineering Administration

• Marketing/Sales Sector Management

• Key Account Management

• Order processing National / International

• Initial Development/ Research

• Technical Process development

• Central Quality Assurance

• Component Production

• Central Customer Services

• Training Centre

• Finance and Accounting

• Central Purchasing

• Information Technology

• Human Resources + Legal

• Publicity



Approvals

and Certificates



Servicenter

Commissioning

Rebuilds

Pipework

Preventative

Maintenance

Overhauls

Optimisation Work

Proactive Hydraulic

Service



Training Center

Basic hydraulic

training courses

Advanced hydraulic

seminars

Hydraulic

System and Control

Technology

Service-related

specialist courses

Courses for

maintenance

personnel

Special seminars

(www.hydac.com)

E-Learning courses

Sessions can be

arranged in-house or

at our customer's or

partner's premises.



Training Center



The Product Range



Pressure filters,

return line filters,

offline filters,

standard filters(single / change-over)

Mobile filters

Suction filters

Tank breather filters

Cloggingindicators

Filter elements

Filter Technology for Hydraulic & Lubrication Oils



Components

and Systems

for fluid analysis,

fluid service andanalysis of the

cleanliness of

components

Measurement and

analysis units

Mobile filter systems

Stationary filter

systems

Systems for

dewatering and de-

gassing oil during

operation

Filter Systems



1 Water Sensor

AS 2000

2 Water Sensor

AS 1000

3 Contamination

Sensor CS 2000

4 Contamination

Sensor CS 1000

5 HYDAC-Lab

6

MetallicContamination

Sensor MCS 1000

7 Particle Counter

FCU 2000 Series

8 Component

Cleanliness

Test Unit

CTU 1000

Filter Systems - Condition Monitoring



Automatic

Backflush Filter

RF3/RF4

Twist Flow Strainer

(hybrid system

combining centrifugal

separator and inline

filter)

Stainless Steel

Filter Elements / Disks

Inline Filters

Filters for Process Technology



Bladder

Accumulators

Piston

Accumulators

Diaphragm

Accumulators

Pulsation Dampers

Metal Bellows

Accumulators

Safety and Shut-off Blocks

Nitrogen Charging

Units

Accumulator

Stations

Accumulator Accessories

Accumulator Technology



For the oil and gas

industry:

Bladder

Accumulators

Piston

Accumulators

Diaphragm

Accumulators

Accumulator

Accessories

Accumulator Technology



Measurement

Transmitters

for pressure, temperature

and flow rate

Electronic

Pressure andTemperature Switches

with one or

or more switching points,

with or without display

Digital Display Units

Portable Data

Recorders

for service, commissioning

and maintenance

Customized Drive and

Control Technology

Electronics



Electronics

Control Systems DivisionElectronic ControlSystems for mobile technology:

• construction machines,

• agricultural & forestry

machines,

• municipal machines,

• truck mounted & mobile

cranes• snow cats

• hoists

Powerful, up-to-date16 32 bit platform

Operational reliability

in line with relevant

standards:

- IEC 61508-2, -3

- EN ISO 13849-1

(Performance Level d)



Switching andProportional Solenoids

Sensors

Accessories

for industrial and mobile

hydraulics

automotive technology -cars and commercial

vehicles - control

engineering

Switching and

Proportional Solenoids

also available with

explosion and methane

protection

Customized Solenoid

Systems with

mechanical and

electrical connections

according to customer

requirement

Electronics

Solenoid Technology Division



Hydraulic Valves

to control pressure,

flow rate, direction,

start and stop, as poppet

and spool valves,

in switching and

proportional technology

Control Blocks andFunction Modules

for standard applications

and in versions adapted to

particular applications

Valve Stacking

Systems

for adding flexible,

modular controls in

parallel arrangement

Compact Power Units

in medium pressure and

high pressure versions, for

mobile and stationary

applications, for

intermittent and

continuous operation, low

noise

Compact Hydraulics





Mobile Technology

Axle Suspension

Cab Suspension

Boom Suspension

Central Hydraulics

Special Valve &Combinations

Valves &Components

Electronic Controls



Mobile Technology

Directional control

valves for mobile

applications such as:

- Loading Cranes,

- Excavators,

- Skip Loaders /

demountable bodies,

- Wheel Loaders,- Forestry Equipment

and

- Specialized

Machinery

Modular System:

- Rating:

70-300 l/min and

225-420 bar.- Monoblocks

2-6 sections,

- Sandwich blocks

1-12 sections

- Operation:

Cable, mechanical,

hydraulic and

electrical



Cooling Systems -

Industrial

Cooling Systems -

Mobile

Oil/air Coolersup to 500 KW

Bell Housings

with oil/air cooler

Plate Heat Exchangers

brazed/

gasketed

Pump-transfer Cooler

Filtration Units

Supply Pumps

Motor-pump Units and

Low Pressure Filters

Compressor Cooler

Units

Cooling Systems



HY-ROS

Mounting Elements

and Systems

Bell Housings

Ball Valves

Coaxial Valves and

Piston Control Valves

For use in cooling

lubricant circuits:

- Piston control valves,

externally controlled,

0 - 25 bar, to 440 l/min

- Coaxial valves,

direct acting and

externally controlled,0 - 160 bar, 200 l/min

Possible to integrate in

blocks and systems as

stacking solutions.

Accessories

New



Fluid Level

Gauges

Test Points

Quick Release

Couplings

Threaded

Connections

Accessories



HYDAC Power Unit Design according to Tank Size

Small Power Units:1.3 l – 20 l

Medium Power Units:20 l – 1,200 l

Large Power Units:> 1,200 l – 30,000

OEM power units Standard power units

and special power units

Special power units using

standard components

C01 C02 C03

CA1 CA2

HP1 HP2

- HYBOX

25 / 50 /100 /150 /200/ 300/ 400 l

- Special power units

Engineering /

according to specification

1.3 l 30,000 l

HYBOX Mini 20, 30, 44, 70 l



HYDAC Power Unit Design



Turnkey hydraulic control

and drive systems including

electronic controls for

mobile and industrialmachines and systems:

Hydraulic Power Units

Hydraulic Actuators

Hydraulic Tools

Circulation Lubrication

Systems

Filtration and CoolingSystems

Nitrogen High Pressure

Systems

Stationary Systems



Cylinders

for stationary and

mobile applications

e.g.:

- Steelworks- Power Plants

- Mining

- Shipping/Offshore

- Mobile Technology

Cylinders



A comprehensive package of technical and commercial serviceswith the aim of benefitting the operator by:

- optimizing the availability of machines and fluid technology systems andreducing their operating costs.Filter Systems,

Fluid ServiceUnits

Electronics/

ConditionMonitoring

Training,Seminars

Analysis

Optimization

Fluid Engineering









































HYDAC-En August 2009 (NXPowerLite)

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