HW_T4PPT

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Copyright 2007 Rockwell Automation, Inc. All rights reserved.

Integrating Profibus andModbus devices in your

Rockwell Architecture

Tony MilneRegional Development Manager, EMEA

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Objectives

To show integrators how easily Profibus and Modbus devices andnetworks can be integrated into Rockwells Integrated Architecture

To discuss the meaning, and the benefits, of Integrated Architecture To end-users To system integrators

To specify the issues facing integrators of legacy protocol devices

And to list the ways in which Molex and Rockwell together can overcomeany problems

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Integrated Architecture

Integrated means that the end-user seesone system Operators are trained once Maintenance is provided from a single

source Engineering tools and operating

interfaces work together Look & feel is maintainedCustomer

Satisfaction

Integrated Architecture One-stop-shop

One knowledge base

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Customer Requirements

Potential buyers of Rockwell software, Automation and Control hardware, andNetworks, also want to include other devices How do they install, communicate and

manage the devices, and the data theyproduce ?

How do they support the legacyprotocols that often come with them ?

Customer Satisfaction

LegacyProtocols

Use bestor Specialist

Devices

MaintainExisting

Infrastructure

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Problems to resolve

End-Users want to keep existinginfrastructure To save costs

Avoid new CAPEX

Avoid labour to change To minimise risk If its not broke, dont change it

System integrators want to use known,tested architectures Supplier relationships Training of employees

Some solutions are only available with alimited protocol range

Some protocols are mandated or adoptedas standards by industry, trade groups,safety or advisory bodies

Some protocols become de facto standardsby their success

Wide range of manufacturers

Ubiquitous RockwellSoftware

Installation

Support

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Meeting the Needs

Molex is an expert in industrial protocols Gateways, PC cards

Rockwell asked Molex to provideProfibus and Modbus solutions

Molex integrated the device networksinto Rockwell Architecture Configuration and diagnostic through AB

RSLinx (RLL) or local Serial port Possible to change the ControlLogix

Configuration while the PROFIBUSScanner is online

Possible to change the ProfibusConfiguration while CPU is RUN mode

Use Molex tools or Rockwell toolsWide range of Legacy Protocols

RLL integration

Configuration

Diagnostics

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RLL mode advantage

Ex

DP

PA

EtherNet/IPControlNet

Profibus DP-V1

RLL Feature

Fully integrated into RockwellArchitecture

Remotely configure anddiagnose PROFIBUS devices

Very important for ProcessControl : Maintenance dont haveto go into the plant or Ex zone

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Remote Access (RLL)

Modbus Serial Master

Modbus TCP&UDP Client and Server

Rockwell Networks(Ethernet, ControlNet, )

Monitoring Station Maintenance Station

Rockwell RSLinx

Full integrated into Rockwell Architecture Remotely configure and diagnose devices

Modbus Serial Slave

RLL Feature

BradCommunications Software

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Rockwell PROFIBUS FDT Architecture in Process Industry

DP

PA

Profibus DP-V1Speed 93.5Kbps or 45.45Kbps

Profibus PASpeed 37.5Kbps

DP/PA Coupler

FDT Frame application +commDTM + DeviceDTM runsover TCP connection

Monitoring Station

Ex

EtherNet/IP

ControlLogixBackplane

RLL Feature

Rockwell RSLinx Pro toset up TCP connection

HART

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Roadmap

Add existing protocol portfolioPLC Manufacturer Protocol PLC Series Access

ALTUS ALNET II AL2000 and webgate Client/Server

CEGELEC SRTP Cegelec Alspa C80-35, C80-75 Client/Server

GE FANUC SRTP GE Fanuc GE90-30,GE90-70 Client/Server

MITSUBISHI ELECTRIC Melsec A and Q Client/Server

OMRON FINS TCP C, CV, CS Client/Server

SCHNEIDER ELECTRIC Uni-TE TCP TSX Micro, Premium Client/Server

SIEMENS Industrial Ethernet TCP Simatic S5, S7 and TI-505 Client/Server E T H E R N E T

E T H E R N E T

ALLEN BRADLEY DF1 PLC-5 and SLC 500 Master ELSAG BAILEY Data Link 2000, 5000, Supervisor 2000 Master

GE FANUC SNPX GE90-xx, 80-xx Master

MOELLER Sucoma PS32, PS316 Master

OMRON Sysmac Way Sysmac Master

SAIA BURGESS S-Bus PCD Master

SCHNEIDER ELECTRIC Unitelway TSX 7, Premium M/S, C/S

TEXAS INSTRUMENTS TI Direct TI-505 Master

SIEMENS

3964/3964R Simatic S5 Master

AS511 Simatic S5 Master

PPI/PPI+ Simatic S7-200 Master

TI-Dir Simatic TI-505 Master

S E R I A L

S E R I A L

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SST Communication modules for Rockwell PLCs

AB PLC family Network Ordering Part Number Description PDFLink

ControlLogix

Ethernet+ Serial

NEWSST-ESR2-CLX-RLL

SST Comm. modu le for Cont rolLogix, 1*Eth. por t, 2*RS232/485 serial ports , withRemote Link Library

PDF

Serial NEW

SST-SR4-CLX-RLL

SST Comm. module for Cont rolLogix, 4* RS232/485 serial ports , with Remote Link

Library

PDF

Profibus

SST-PB3-CLX-RLL SST Comm. Module fo r Contro lLogix, 1* Profibus DP Mstr V0/V1 & slv + Remote LinkLibrary

PDF

SST-PB3-CLX-DTMSST Comm. Module for ControlLogix , 1* Profibus DP Mstr V0/V1 & slv +CommDTM +RLL

PDF

SST-PB3-CLX-DTSUpdate FDT/DTM sw license for Profibus DP SST Comm. Module for ControlLogix(firmw.+CommDTM)

PDF

SLC500

Profibus SST-PFB-SLC SST Comm. Module for SLC, 1* Profibus DP PDF

AS-i SST-ASI-SLC SST Comm. Module for SLC, 2 channel ASi Master PDF

CompactLogix

Profibus tba SST Comm. Module for CompactLogix, 1* Profibus DP(available end 2009)

Modbus tba SST Comm. Module for CompactLog ix Modbus TCP and RTU/ASCII(start 2010)

View Communication module on the web

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Cost Analysis

Financial benefits Less risk Reduced capital investment Ability to use common devices for all developments

Leverage ease-of-use of Rockwell solutions to competitors installations Improve ROI on training and tools investment Better performance compared gateways

Direct connection on backplane Clear lines of support

Encompass products always supported by Rockwell

Support from a single source Rockwell engineers know the products Software integrated Advanced diagnostics

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Molex expertise

IntegratedIntegrated

Architecture ArchitectureIntegrationIntegration

R LLR LL

F D T

F D T

R S L o g i x

R S L o g i x

T C P / I P

T C P / I P

ConfigurationConfiguration& Diagnostics& Diagnostics

D e v

i c e s

D e v

i c e s

S c a n n e r S c a n n e r

A c y c l i c

A c y c l i c

C yc l icC yc l ic

P a r a m e t e r s

P a r a m e t e r s

ProtocolsProtocols

P r o f i b u s

P r o f i b u s

M o d b u s

M o d b u s

6 0 O t h e

r s

6 0 O

t h e r s

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Key Benefits

End-user or integrator can choose the software solution and the PACsupplier independently of the IO/Fieldbus requirements Legacy devices and cabling can be kept

Maintain initial investment Reduce risk of changing network or devices Use of best-of-class, instead or best-available-with-DeviceNet

Expertise is maintained Investment in training of personnel Suppliers Maintenance process, quality

Operations controlled seamlessly through Rockwell software Legacy device network/fieldbus transparent to user

Easy to set up, install, manage, diagnose

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Conclusive comments

If you identify a legacy protocol installed or needed, and it does notappear to be on our list, let me know.

Work with your Rockwell partners to integrate If you have a competitive situation against Mitsubishi, Siemens, GE etc,

and you need price support ask your Rockwell contacts to contact usthrough Sbastien Bonnes

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Q&A

to Tony Milne, Molex +33 626 640 006

[email protected]

Booth visit