HVAC Rollforming Machines | Plasma Cutting Machines

HVAC Rol l forming Mach ines | P lasma Cut t ing Mach ines

PSM 20 incl. AMS

AIR-WORKS PSM 20Pittsburgh Seam MachineMax. sheet thickness 1,0mm

• Specially designed for the HVAC Industry to create an airtight and strong standard square duct-work• Female Pittsburgh Seam formed by 5 inboard stations• Timing belt driven• Easy to operate due to an extra long entrance gauge• Powder coated, steel-welded frame offers increased stability• Complete metric design• Extra emergency stop• According to CE standard

Option 1: Increased productivity by using the Automatic Male Seam Attachment (AMS) for the production of the Male Pittsburgh Seam.Option 2: Possibility of mounting an extra set of rolls on the outboard station.

Capacity Material used Seam size Pittsburgh 20 Female Seam standard 0,7 - 1,0mm ± 25mm 8mm Automatic Male Seam Attachment 0,5 – 0,7mm up to ± 4mm up to ± 6mm high Double Seam Rolls Type “S” 0,5 – 1,0mm ± 16mm ± 11mm seam Straight Right Angle Flange Rolls 0,5 – 0,7mm up to ± 9mm up to ± 10mm high Drive Cleat Rolls 0,5 - 1,0mm ± 54mm ± 29mm width

Standard Incl. AMS # Stations 5 5 + AMS Speed ± 8m/min ± 8m/min Motor 0,75kW 0,75kW Current 400V, 50Hz 3 phase 400V, 50Hz 3 phase Dimensions 1,35m x 0,6m 1,35m x 0,6mTable height 0,83m 0,97m Weight 115kg 135kg

AIR-WORKS PSM 16Pittsburgh Seam MachineMax. sheet thickness 1,6mm

• Specially designed for the HVAC Industry to create an airtight and strong standard square duct-work

• Female Pittsburgh Seam formed by 7 inboard stations• Timing belt driven• Easy to operate due to an extra long entrance gauge• Powder coated, steel-welded frame offers increased stability• Complete metric design• Extra emergency stop• According to CE standardOption: Possibility of mounting an extra set of rolls on the outboard 7-rolls forming station.

AIR-WORKS RSM 16Right Angle Seam MachineMax. sheet thickness 1,6mm

• Specially designed for the HVAC Industry to create standard square duct-work and fi lttrays

• Forming of the Male Pittsburgh seam in one operation• Easy to operate due to semi-automatic guiding of the curves• Minimum radius 83mm• V-belt driven• Powder coated, steel-welded frame offers increased stability• Complete metric design• Extra emergency stop at the front of the table• According to CE standard• Two seam sizes available

Capacity Material used Seam sizePittsburgh 16 Female Seam standard 0,7 - 1,6mm ± 35mm ± 13mm Double Seam Rolls Type “S” 0,4 – 0,7mm ± 29mm ± 10mm seamDouble Seam Rolls Type “L” 0,7 – 1,6mm ± 32mm ± 11mm seam Straight Right Angle Flange Rolls 0,6 – 1,6mm up to ± 11mm up to ± 12mm highDrive Cleat Rolls 0,5 - 1,0mm ± 54mm ± 29mm width

Capacity Material used Seam sizeRight Angle Seam standard 0,6 – 1,6mm ± 9mm up to ±10mm highRight Angle Seam 0,4 – 1,3mm ± 6mm up to ±7mm high

Standard # Stations 7 Speed ± 14m/min Motor 2,2kW Current 400V, 50Hz 3 phaseDimensions 1,75m x 0,7mTable height 0,83m Weight 285kg

Standard # Stations 1 Speed ± 5,5m/min Motor 0,75kW Current 400V, 50Hz 3 phase Dimensions 0,8m x 0,75m Table height 0,83m Weight 115kg

AIR-WORKS SSM 20Snaplock Seam MachineMax. sheet thickness 1,0mm

• Specially designed for the HVAC Industry to reduce production time to create standard square duct-work

• Female Snaplock seam formed by 9 inboard stations• Male Snaplock seam formed by 9 outboard stations• Timing belt driven • Easy to operate due to an extra long entrance gauge• Powder coated, steel-welded frame offers increased stability• Complete metric design • Extra emergency stop • According to CE standard

AIR-WORKS BSM 20Button Punch Snaplock MachineMax. sheet thickness 1,0mm

• Specially designed for the HVAC Industry to create standard square duct-work and fi ttings

• Reduction of production time• Easy to operate due to semi-automatic guiding of the curves• Semi-automatic forming of the Male Snaplock seam, fi ts perfectly

into the Female Snaplock seam of model SSM 20• Minimum radius of 89mm inside or 127mm outside • V-belt driven• Powder coated, steel-welded frame offers increased stability • Complete metric design• Extra emergency stop at the front of the table• According to CE standard

Capacity Material used Seam size Snaplock 20 Female Seam standard 0,5 – 1,0mm ± 33mm ± 13mm Snaplock 20 Male Seam standard 0,5 – 1,0mm ± 9mm ± 10mm seam

Capacity Material used Seam size Button Punch Snaplock Male Seam standard 0,4 - 1,0mm ± 9mm up to ± 10mm high

Standard # Stations 9 Speed ± 20m/min Motor 2,2kW Current 400V, 50Hz, 3 phase Dimensions 1,75m x 0,7m Table height 0,83m Weight 350kg

Standard # Stations 2 Speed ± 5,5m/min Motor 0,75kW Current 400V, 50Hz, 3 phaseDimensions 0,8m x 0,75mTable height 0,83m Weight 115kg

AIR-WORKS PQC 3015 / 6015Plasma Quick Cut Machine

• Worktable 1500mm x 3000mm or 1500mm x 6000mm• Easily replaceable vertical sheet supports• Individually divided exhaust zones• The integral exhaust duct runs in the middle over the

length of the table• Mechanical register exhaust valves for zone extraction • Should the torch collide, will it simply move out of the

holder and is easily replaceable without loss of position, this removal system also enables quick and easy adjust-ment and replacement of consumables

• Optimally positioned drive system for high stability• Postioning by sealed servo motors, with optically insula-

ted encoder axis feedback• Hypertherm Controller located on the bridge• Hypertherm Powermax Plasma Unit• High precision linear bearings• Mono block design ensures easy installation and stability

in operation.• Heigth adjustable feet, small footprint - No foundation

required • Rack and pinion drives to X- and Y-axis

Specifi cationsCutting table 1500mm x 3000mm or 1500mm x 6000mm Maximum table load: 750kg Table height: 850mm Maximum sheet thickness: depending on cutting sourceCutting speed 0,3 to 11m/min depending on sheet metal thickness Max. positioning speed 20m/minExhaust volume 5000 m³/hourHypertherm Plasma several systems availableController • Ethernet • RS232C IO port • Machine control meets all requirements for European safety standardElectrical Hypertherm Plasma Unit 3 phase, 400V, 50Hz Hypertherm CNC Controller 1 phase, 230V, 50Hz, 5ACompressed air 6,2 bar, Clean, Dry and Oil freeDimensions (L x W x H) 4300mm x 1800mm x 1250mm 7300mm x 1800mm x 1250mmWeight 1680kg / 3120kg

Hypertherm CNC Control Capabilities

• 15” Touch Screen• Manual speed increase/decrease override• Kerf compensation• Graphic display• Scale up/down• Part rotation• Acceleration control• Encoder feedback for position• Integrated emergency stop• Joystick motion controll

CAM-Duct is a total production package that incorporates all the features ne-cessary to effi ciently control the manufacturing of HVAC ductwork components. From the comprehensive database of manufacturing details right through to the most accurate automatic nesting system available, CAM-Duct provides the tools to meet manufacturing deadlines and improve your productivity. Flexibility is one of the key features of the program so that rather than having to alter the way you work, CAM-Duct can be tailored to meet your particular manufactu-ring needs. Whether used in a smaller company or a large multiple site organi-sation, CAM-Duct enables control of the production process to be placed in the offi ce, where it can be quantifi ed and managed.

Developed using the knowledge gained from installing systems world-wide for several years. Also ideal for dust extraction systems, industrial fl ues & chimneys, insulation lagging, etc. Incorporates the most comprehensive and fl exible pattern libraries available anywhere! Open ended Database for defi nition of unlimited numbers of connectors, seams, materials, notches…. Specifi cation/Pressure Class tables support all common standards i.e. DW144, SMACNA, DIN Speci-fi cation driven Job Entry automatically controls the selection of manufacturing details i.e. gauge, connector, seams, splitters, air turning vanes, stiffeners, sup-port brackets… Advanced True Shape Automatic nesting reduces scrap levels to a minimum. Automatic and manual interactive ‘Slice’ function for breaking down oversized parts. Flexible Report Generator for printing of nested sheets, labels and reports. Integral CAD system for drawing general parts + intelligent DXF import routines. Post processors and interfaces available to all types of Plasma profi ling machines. Optional interfaces to de-coilers and duct forming machines for total production control. Interfaces with CAD-Duct and EST-Duct for automatic manufacturing and costing. Data Export facilities for linking to external software i.e. Accounts & order processing.

SOFTWAREMAP CAM-Duct HVAC Software, post processor included

The functionalityThe contaminated air is extracted via a duct system and led in to the fi lter unit. The dust will be precipi-tated on the surface and starts a cleaning process by means of compressed air as soon as the limit value has been reached. This all takes place without interrupting the operation of the unit. The cleaned off dust falls into the dust collecting container from where it can be disposed easily.

Intelligent controlThe core of KEMPER extraction and fi lter units is the intelligent control based on a Simatic S7 by Siemens. All functions can be accessed via the control panel of the especially designed control unit via a clear text display. An integrated diagnostic system controls all functions of the fi lter unit and reports possible malfunctions to the clear text display. The analytic function of the control algns the duty points of the fi lter unit to the local circumstances to prolong the service and maintance intervals as well as the life time of the fi lters.

HYPERTHERM SYSTEMS

Hypertherm designs and manufactures the world’s most advanced plasma cutting systems for use in a variety of industries such as shipbuilding, manufacturing and automotive repair. Our product line includes handheld and mechanized plasma cutters and consumables, as well as CNC motion and heigh controls. Hypertherm systems are trusted for fast, precision metal cutting and reliability that results in increased productivity and profi tability for tens of thousands of businesses.

• Patented technologies allow Hypertherm Powermax systems to maximize cut quality, speed and consumable parts life, while advanced circuitry optimizes power delivery.

• Durability and safety are assured even in the most demanding work environments.

• Hypertherm’s engineering recources and unparalleled product support contribute to improvements in performance, value and reliability.

• Powermax systems are backed by Hypertherm’s full three-year power supply warranty and one-year torch warranty. No parts excluded.

OUR SERVICE PROMISE

Your AIR-WORKS rollforming- and plasma cutting machines are designed to outperform the competition. If and when it should require attention our team of highly trained service technicians are only a phone call away. We take pride in our reputation for fast and reliable service.

WARRANTY

The AIR-WORKS rollforming- and plasma cutting ma-chines have been designed specifi cally with a minimum of moving parts. To ensure the reliability of the AIR-WORKS machines, a full 12 month warranty on all parts is supplied.

Your Air-Works agent:

sheet metal machinery

Van de Abeelestraat 7 • 4307 BM Oosterland • The NetherlandsPhone+31 (0)111 - 648 100 • Fax +31 (0)111 - 641 201www.pacnet.nl • [email protected]

The manufacturer reseves the right to change specifi cations without notifi cation.