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    BuildingTechnologiesProgram

    hVacctg

    fPexBipt

    September 2011

    at:

    EricMakela,PNNL

    JamesRussell,PECI

    SarahFujita,PECI

    CindyStrecker,PECI

    PreparedbyPacicNorthwestNationalLaboratory

    ortheU.S.DepartmentoEnergyBuildingTechnologiesProgram

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    2

    ctt

    itt 3

    hw t u t g 4

    c rqt cp ck 9

    Perormance Path 10

    Control Requirements or All Systems 11

    Thermostatic Control o Heating and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    Supply Fan Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    Heat Pump Supplemental Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    Prescriptive Requirements or Simple Systems 22

    Economizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Hydronic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    Control Requirements or Complex Systems 26

    Economizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    Variable Air Volume (VAV) Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    Humidity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

    Hydronic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

    Hydronic Heat Pump and Unitary Air Conditioning Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

    Fan Speed Control or Heat Rejection Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

    Multi-zone Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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    Introduction 3

    itt

    ThepurposeothisguideistoprovideanaidthatwillmakeiteasiertoapplytheHVACcontrolrequirements

    oundinbuildingenergycodes.Thisguideaddressesrequirementsdenedbytheollowingcodesand

    standards,whicharecommonbasesorthecodesthatareadoptedbystateandlocaljurisdictions:

    TheInternationalEnergyConservationCode(IECC),versions2009and2012.

    TheAmericanSocietyoHeatingandRerigerationEngineeringAssociation

    (ASHRAE)Standard90.1,versions2007and2010.

    EnsuringcompliancewithHVACcontrolrequirementsisadiculttask,ascontrolscanbediculttoidentiyon

    plansorinthebuilding.Yetitisacrucialtask.HVACcontrolsareakeydriverobuildingperormanceandwithout

    complianceandenorcementactivitiesthecoderequirementsmaybeignored,overlooked,ormisunderstood.

    Does the control system _____________?WhenitcomestoveriyingtheproperimplementationocertainHVACcontrols,theressimplynoway

    abuildinginspectorcandoitalone.Therearetoomanypossiblesystemcongurationstounderstand

    andtoolittletime.Recognizingthislimitation,thisguideaimstoprovidecodeocialswiththe

    backgroundrequiredtoaskmeaningulquestions.Forexample:

    Doesthecontrolsystemincludeintegratedeconomizercontrol?

    Doesthecontrolsystempreventsimultaneousheatingandcooling?

    Doesthecontrolsystemresetthechilledwatersupplytemperaturebasedondemand?

    Compliancecanthenbeachievedusingamixothesuggestedchecksinthisguide,goodquestions,

    andrequestsortheengineerorbuildertoshowhowthesystemcomplies.

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    4 Introduction

    hwtutg

    Atabasiclevel,theHVACcontrolsrequiredbybuildingenergycodesareeasytounderstand.Theymake

    surethatequipmentturnsonwhenitisneeded,owhenitisnt,andthatwhileoperatingitdoesntconsume

    moreenergythanneededtomakepeoplecomortableinthebuilding.Inthisguide,wedescribethechecks

    thatplansexaminersandbuildinginspectorscanmaketoensurethatthesebasiccontroleatureshavebeenproperlyincludedinthebuildingdesign.

    Thisisapracticalguide.Completingthechecksdenedinthisguidewillnotguaranteethatabuildingmeets

    eachspecicHVACcontrolrequirement.Reerencestotherelevantcodessectionsareprovidedtoshow

    wheretolookoradditionaldetail,suchaswhenexceptionsareallowed.Nonetheless,perormingthechecks

    inthisguidewillgoalongwaytowardensuringthatbuildingsincludeHVACcontrolscapableoprovidinga

    comortableandhealthyenvironment,whilereducingenergywaste.

    Lets Begin!

    Forbothplansreviewandinspection,theprocessbeginswithidentiyingthebasiccharacteristicsothe

    HVACdesign.Theguresbelowshowwhichsystemcharacteristicsmustbeunderstoodinordertodetermine

    whichcoderequirementsapplytothebuilding.Alookatthemechanicalfoorplanwillprobablybeenough

    totraceyourwaythroughtheguresandarriveattheapplicablerequirements.Youcanthenjumptothe

    correspondingcolorcodedsectionsothisguide.Eachsectionexplainstherequirementanddescribesa

    methodorcheckingcomplianceatplansreviewandatinspection.

    Note:Theguresandcontrolsequencespresentedinthisguideareexamplesowhatcodeocials

    maynd.Theyarenotintendedtobeusedordesignpurposes.

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    How to Use this Guide 5

    Prescriptive An approach to satisying the code requirements under which the design and construction

    must comply with the specic system and equipment parameters set orth in the code. This contrasts with

    the perormance approach to compliance, under which a certain amount o fexibility in those parameters is

    allowed, so long as the building utilizes less energy than a reerence design.

    Simple system A system that utilizes actory-assembled HVAC equipment, called packaged or unitary

    equipment. In a simple system, one such unit is assigned to each zone. The exception to this is that the IECC also

    allows a heat-only system serving multiple zones to qualiy as a simple system.

    Complex system Also sometimes reerred to as built-up, these systems include various components chiller,

    cooling tower, boilers, pumps, ans, and more that are assembled on site to orm the building HVAC system.

    Once assembled, the system may serve multiple zones with heating and cooling.

    Thermostatic control

    of heating & cooling

    Commercial building

    Prescriptive

    Path?

    Prescriptive requirements

    for Complex Systems

    Simple system?

    Control requirements

    for All Systems

    Ventilation

    Performance Path

    Heat pump

    supplemental heater

    Supply fan

    motor control

    Yes

    No

    Yes

    No

    Humidity control

    Control requirements

    for Simple Systems

    p

    p

    p

    p

    p

    p

    p

    p

    p

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    6 How to Use this Guide

    Hydronic Using water. A hydronic system is one

    that circulates heated or chilled water through a loop

    to provide comort in a zone or to provide the heat

    source or sink or HVAC equipment.

    Zones Portions o a building served with heating,

    cooling and ventilation. Zones have similar HVAC

    requirements and can thereore be served with a

    single thermostat or set o sensors and a single

    control strategy.

    End

    water loopdesigned for over

    300 kBtu/hr?

    Economizers

    Yes

    No

    Control requirements

    for Simple Systems

    Hydronic systemsp

    p

    p

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    How to Use this Guide 7

    VAV fans

    End

    Multi-zone?

    Water loop

    serves heat pump(s)

    or water-cooledA/C?

    Water loop(s)?

    Prescriptive requirements

    for Complex Systems

    Economizers

    Humidity control

    Hydronic heat pump

    and A/C systems

    Hydronic systems

    No

    No

    Yes

    Yes

    Yes

    No

    Fan speed control for heat

    rejection equipmentMulti-zone systems

    pp

    p

    p

    p

    p

    p

    p

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    8 How to Use this Guide

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    Code Requirements and

    Compliance Checks

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    10 Performance Path

    PfPt

    Manybuildingenergycodesallowbuildingstosatisythecoderequirementseitherbymeetingeachspecic

    requirementorbydemonstratingthatthebuildingperormsaswellorbetterthanareerencebuilding

    designthatsatisesthespecicrequirements.BothASHRAE90.1andtheIECCoeraperormancepath

    tocompliance.However,evenbuildingsollowingtheperormancepathmustmeetsomemandatoryrequirementsrelatingtoHVACcontrols.

    Thermostaticcontroloheatingandcoolingandcontroloventilationarerequiredorallbuildings;asare

    somecontrolsrelatingtosupplementalheatersinheatpumps,humidityandcommissioning.Thesenearly

    universalrequirementsarediscussedintheollowingsectiononcontrolrequirementsorallsystems.Later

    sectionsturntorequirementsthatmaynotbesatisedbybuildingstakingtheperormancepath.

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    Control Requirements for All Systems 11

    ctrqtfasyt

    Thermostatic Control of Heating and CoolingThermostaticcontrolsarerequiredineachconditionedbuildingzone.Thesedevicesmustbecapableo

    settingthezonestargettemperatureorheatingandcooling.Theymustalsopreventsimultaneousheating

    andcoolingothezoneandalloworarangeoallowabletemperatures,knownasadeadband,inwhichneitherheatingnorcoolingisprovided.Finally,thethermostaticcontrolsmustallowthesystemtoschedule

    unoccupiedperiodsandoccupiedperiods,allowingorasystemstartupperiodbetween.Duringthe

    unoccupiedperiod,heatingandcoolingtargettemperaturescanbesetbacktoconserveenergybyallowinga

    greaterrangeospacetemperatures.

    Plan ReviewSuggestedComplianceCheck(s):

    Checkmechanicalfoorplanstoveriythatthereisatleastone

    thermostatperdistinctoccupancyarea(gure1).

    Reviewthemechanicalfoorplansandmechanicalscheduletolocatecontrolsequencesandveriy

    thatthedesignengineerhasspecieddeadband,setbackandschedulingcapabilities(gures2-4).*

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent.

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    12 Control Requirements for All Systems

    F:Mechanicalfoorplanshowingthermostatsinmultiplelocations

    F:Controldiagramorvariableairvolume(VAV)boxdemonstrating5degreedeadband

    ZoneTemperatureControlSequence

    Heatingsetpoint(70F),adjustable

    Coolingsetpoint(75F),adjustable

    Deadbando5Fshallbemaintained

    betweenheatingandcoolingsetpoints

    min

    100

    70 75

    Zone Temperature (F)

    AirFlow(

    %)

    F:Samplecontrolsequenceshowingsetbackcapabilities

    UnoccupiedMode:

    1. Airhandlingunitsandterminalunitswillgotounoccupiedmodewhenroomoccupancysensorsand

    scheduleprogramdenethezone(s)servedtobeunoccupied.

    2. Zonetemperaturesetpointwillresetto55F(heatingmode)and85F(coolingmode).

    3. Outsideairdamperinclosedposition.

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    Control Requirements for All Systems 13

    F:Samplecontrolsequenceshowingoptimumstartcapabilities

    OptimumStart:Thesystemshallcalculatethetimerequiredtobringzonesromtheunoccupiedtemperature

    andhumidityconditiontooccupiedcondition.Thistimeshallbeusedtoschedulethewarm-up/cool-down

    periodsuchthatoccupiedconditionsareachievedjustpriortothescheduledoccupiedperiod.

    Building InspectionSuggestedComplianceCheck(s):

    Veriythatprogrammablethermostatsandtemperatureandhumiditysensorshave

    beeninstalledasshownintheapprovedmechanicalplans(gure5and7).

    Conrmthattheinstalledthermostatshavedeadbandandsetbackcapabilities.Single

    setpointthermostatswithaheat/cool/autosettingdonotcomply(gure6).

    F:Temperaturesensor,asmaybeinstalledinabuildingwithabuildingautomationsystem

    F:Programmablethermostat,asmaybeinstalledinbuildingusingpackagedHVACequipment

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    14 Control Requirements for All Systems

    F:BASscreenshotshowingtemperaturesensorsmeasuringzonetemperatures

    Additional Detail:

    a) Zoning

    Eachzoneisrequiredtohaveadedicatedtemperaturecontroldevice.ItheHVACsystemisdesignedtoregulatehumidity,theneachzonemustalsohaveahumiditycontroldevice.

    cst

    iecc ashrae

    2009:503.2.4.1 2007:6.4.3.1.1

    2012:403.2.4.1 2010:6.4.3.1.1

    b) Deadband

    Temperaturecontrolsoreachzoneshallbecapableoprovidingarangeo5degreesabove/belowsetpointwhennoheating/coolingoccurs.Forexample,asetpointo70Forheatingand75Forcooling

    providesa5degreedeadbandwherenoheatingorcoolingwilloccur.

    cst

    iecc ashrae

    2009:503.2.4.2 2007:6.4.3.2,6.4.3.1.2

    2012:403.2.4.2 2010:6.4.3.2,6.4.3.1.2

    c) Thermostaticsetbackcapabilities

    Setbackcontrolsmustbeabletosetbacktemperaturesduringunoccupiedtimesto55orheatingand

    85For90Forcooling.

    cst

    iecc ashrae

    2009:503.2.4.3.1 2007:6.4.3.3.2

    2012:403.2.4.3.1 2010:6.4.3.3.2

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    Control Requirements for All Systems 15

    d) Automaticsetbackandshutdowncapabilities

    Programmablethermostatsshallbecapableodierentprogramsordierentdailyoccupancyschedules.

    Theymustalsoretaininormationduringpoweroutageor10hoursandhaveatemporarymanual

    overrideoption.

    cst

    iecc ashrae

    2009:503.2.4.3.2 2007:6.4.3.3.1

    2012:403.2.4.3.2 2010:6.4.3.3.1

    e) Optimumstartcontrols

    Thesystemcontrolsshallbecapableovaryingthestarttimetobringeachspaceuptosetpoint

    immediatelypriortoscheduledoccupancy.Thisoptimumstartcapabilityrecognizesthatthesystemwill

    requireavariableamountotimetobringzonestocomortableconditions,dependingonthebuildings

    unoccupiedconditionandtheweather.Systemswithacapacitylessthan10,000CFMmaybeexempt

    romthisrequirement.

    cst

    iecc ashrae

    2009:NA 2007:6.4.3.3.3

    2012:403.2.4.3.3 2010:6.4.3.3.3

    ) Zoneisolation

    WheremultiplezonesareservedbyacommonHVACsystem,butwillbeoccupiedondierentschedules,

    thesystemmustincludecontrolsthatallowtheunoccupiedzonestobeautomaticallyisolated.When

    isolated,theHVACsystemwillneithersupplynorexhaustairromtheunoccupiedzones.

    cst

    iecc ashrae

    2009:NA 2007:6.4.3.3.4

    2012:NA 2010:6.4.3.3.4

    Supply Fan Motor ControlASHRAE90.1-2010introducedanewrequirementorvariableairfowcontrolsintheollowingtypeso

    equipment:

    Airhandlingandancoilunitsservedbychilledwaterandhavingasupplyanmotorlargerthan5hp.

    Unitsservingasinglezoneandhavingdirectexpansioncoolingcapacityomorethan110,000Btu/h.

    Suchequipmentisrequiredtousetwospeedmotorsorvariable-speeddrivesonthesupplyan.

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    16 Control Requirements for All Systems

    Plan ReviewSuggestedComplianceCheck(s):

    Reviewtheanscheduletoseethatlargeans(5hpandlarger)are

    speciedwithvariablespeeddrivesortwospeedmotors.

    F:FanscheduleindicatingVSDtobeprovided

    Fanschedule

    ID Area Type Drive CFMT.S.P.

    (inH2O)

    Basiso

    Design

    MaxWt.

    (lbs)

    Electrical

    ControlVolt/Ph HP

    PF-1 Stair Utility

    set

    Belt 8000 0.5 400 480/3 7.5 VFD

    PF-4 Elevator Utility

    set

    Belt 10000 0.5 400 480/3 7.5 VFD

    SF-1 Oce Vane

    axial

    Belt 35000 200 480/3 40 VFD

    RF-1 AHU-1 Vane

    axial

    Belt 20000 200 480/3 25 VFD

    Building InspectionSuggestedComplianceCheck(s):

    Veriythatsupplyanswithmotorsgreaterorequalto5hphavebeenprovidedwithVSDs(or

    otherspeedcontroldevices)asindicatedonthemechanicalplans.Supplyansmaybelocated

    onrootops(simplesystems)ormechanicalrooms(complexsystems)(gure9).Abuilding

    automationsystem(BAS)mayalsoshowwhereequipmentiscontrolledbyaVSD(gure10).

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    Control Requirements for All Systems 17

    F:VSDinstalledonasupplyan

    F:BASscreenshotindicatingVSDcontrolosupplyan

    cst

    iecc ashrae

    2009:NA 2007:NA

    2012:NA 2010:6.4.3.10

    VentilationThebasicrequirementocontrolsrelatingtoventilationisthattheybecapableoreducingorshuttingdown

    ventilationwhenitisnotrequired.Manysystemsarerequiredtohavemotorizedsupplyairandexhaust

    dampersthatautomaticallyopenwhenthezoneservedisscheduledtobeoccupiedandclosewhenthezone

    isscheduledtobeunoccupied.Systemswithlargeventilationrequirementsmustalsobecapableovarying

    theamountoventilationaccordingwiththerealtimeneedsothezone.

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    18 Control Requirements for All Systems

    Plans ReviewSuggestedComplianceCheck(s):

    Ithebuildingistallerthanthreestoriesandinclimatezones4through8,

    veriythatmotorizeddampersarespeciedoroutsideairandexhaust/

    reliedampersonthemechanicalfoorplansormechanicalschedule.

    Reviewthemechanicalfoorplansandmechanicalscheduletolocatecontrolsequencesandveriythatthedesignengineerhasdenedaprocedurewherebydamperswill

    beclosedandanswillbeshutowhenzonesareunoccupied(gure11).

    Forlargespaces(greaterthan500t2),checkthemechanicalandelectricalfoor

    planstoseethatCO2orothersensorsarespeciedandtiedintothecontrol

    systemtoenabledemandcontrolventilation(DCV)(gure12).

    F:Samplecontrolsequenceshowingdampercontrol

    OutsideAirDamperControl:Outsideairintakedampersshallopeninresponsetoastartsignal.Thedampersshallcloseandtheanshallstopinresponsetoanyotheollowing:stopsignal,lossocontrolsignal,losso

    electricalpower,ortheAHUsupplyanmotorstops.

    F:SamplecontrolsequenceindicatingDCV

    DemandControloVentilation:Duringoccupiedmode,zonerequestsorventilationshallbedeterminedbased

    onsignalsromzone-locatedCO2sensors.AzoneshallrequestventilationwhentheCO2concentrationexceeds

    900ppm.Inresponsetoarequestorventilation,thesystemshallrstincreasetheterminalunitairfow.I

    additionalventilationisrequired,thesystemshallthenincreasetheoutdoorairrateattheairhandler.

    Building InspectionSuggestedComplianceCheck(s):

    Veriythatoutsideairandexhaust/reliedampershaveactuatorsthatautomaticallyopenandclosethe

    dampersandthatthedampersareintheclosedpositioninspacesthatareunoccupied(gure13).

    VeriythatCO2sensorsincludedinthemechanicalplansorthepurposeodemandcontrolventilationhavebeeninstalledasshownintheplans(gure14).

    Reviewthemechanicalplansandveriythatautomaticcontrols(i.e.occupancysensoror

    manualtimers)havebeenprovidedorventilationanslargerthan3/4hpasshown.

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    Control Requirements for All Systems 19

    F:Motorizeddamper

    F:TopviewoCO2sensor(coinorscale)

    Additional Detail:

    a) Dampers

    Outdoorairsupplyandexhaust/relieductsshallhavemotorizeddampersthatautomaticallyclosewhen

    thespacesthattheyservearenotoccupied.Buildingslessthanthreestoriestallorinclimatezones1

    through3mayusegravitydampers.

    cst

    iecc ashrae

    2009:503.2.4.4 2007:6.4.3.4.3,

    6.4.3.4.1,6.4.3.4.2

    2012:403.2.4.4 2010:6.4.3.4.2,6.4.3.4.1

    b) Ventilationancontrols

    Fanswithmotorsgreaterorequaltothree-quarterhorsepower,musthavecontrolsthatcanshutoans

    whennotrequired.Thiscontrolmaybeanoccupancysensor,timer,orotherdevice.

    cst

    iecc ashrae

    2009:NA 2007:6.4.3.4.5

    2012:NA 2010:6.4.3.4.4

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    20 Control Requirements for All Systems

    c) Demandcontrolventilation

    Acontrolstrategythatvariestheminimumventilationoutdoorairbasedonoccupancyisrequiredor

    large,denselyoccupiedspaces.Thisusuallyappliestospaces500squareeetandlargerthathave

    anoccupantloadgreaterthanorequalto40peopleper1,000squareeet(IECC2012expandedthe

    applicabilitybyreducingthethresholdoccupantloadto25peopleper1000squareeet).Typically,

    ventilationiscontrolledbyvaryingtheoutdoorairintakebasedonthemeasuredlevelocarbondioxide

    withinaspace.

    cst

    iecc ashrae

    2009:503.2.5.1 2007:6.4.3.9

    2012:403.2.5.1 2010:6.4.3.9

    d) Heatrecoveryventilationbypass

    Iaheatrecoveryventilator(HRV)isinstalled,thisHRVmustnotinhibittheoperationotheeconomizer.This

    canbeaccomplishedthroughcontrolswhichallowtheHRVtobebypassedwhentheeconomizerisworking

    cst

    iecc ashrae

    2009:503.2.6 2007:6.5.6.1

    2012:403.2.6 2010:6.5.6.1

    Heat Pump Supplemental HeaterIthebuildinghasheatpumpswithsupplementalelectricheaters,thosesupplementalheatersshouldnot

    beengageduntiltheheatpumpsheatingcapacityisexceeded.ASHRAE90.1exemptsheatpumpsthatare

    regulatedundertheNationalApplianceEnergyConservationAct(thosewithacoolingcapacitylessthan

    65,000Btu/h)romthisrequirement.

    Plan ReviewSuggestedComplianceCheck(s):

    Veriythatthemechanicalscheduleorcontrolsequencespeciesthatsupplemental

    resistanceheatingcannotoperatewhentheheatpumpcanmeettheheatingload.Thismay

    beaccomplishedbyspeciyingamulti-stageelectronicthermostatprogrammedtoinitiate

    thesupplementalheaterwhentheheatpumpcannotmeetthesetpoint(gure15).

    F:Sampleheatpumpcontrolsequenceshowingauxiliaryheatengagedassecondstage

    m cfat sthtPp dvat

    Heat None H Reversingvalveinheatposition

    Stage1heat H,H1 Heatusingcompressor

    Stage2heat H,H1,H2 Heatusingcompressorandauxiliaryheater

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    Control Requirements for All Systems 21

    Building InspectionSuggestedComplianceCheck(s):

    Checkthatthetypeothermostatorbuildingautomationsystemspecied

    intheapprovedmechanicalsubmittalisinstalledandoperating.

    Additional Detail:

    cstiecc ashrae

    2009:503.2.4.1.1 2007:6.4.3.5

    2012:403.2.4.1.1 2010:6.4.3.5

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    22 Prescriptive Requirements for Simple Systems

    Pptvrqtfspsyt

    EconomizersEconomizersarerequiredinmostbuildingstoallowtheHVACsystemtoincreasetheamountooutside

    airsuppliedtothezoneidoingsowillreduceenergyconsumption.Thisispossible,orexample,whenthe

    zoneisbeingcooledandtheoutsideairiscoolenoughtomeetpartothatcoolingdemand.Controlotheeconomizershouldallowittovarythesupplyooutsideairromtheminimumrequiredventilationto100

    percentoutsideair,basedontheconditionothezoneandtheoutsideair.Insimplesystems,theeconomizer

    islikelytobeintegratedinpackagedorunitaryHVACequipment.Thus,theeconomizercontrolstrategyis

    likelytobeoundinthespecicationsorthatequipment.

    Plan ReviewSuggestedComplianceCheck(s):

    Checkthemechanicalscheduletoveriythateconomizersarespeciedorsystems

    thatarelargerthanthethresholdsshowninthetablebelow(gure16).

    IECC2009 54,000Btu/hinallclimatezonesexcept1A,1B,2A,7,and8

    IECC2012 33,000Btu/hinallclimatezonesexcept1Aand1B

    ASHRAE2007 65,000Btu/hinclimatezones3B,3C,4B,4C,5B,5Cand6B

    135,000Btu/hinclimatezones2B,5A,6A,7and8

    ASHRAE2010 54,000Btu/hinallclimatezonesexcept1Aand1B

    Locatecontrolsequencesandveriythattheeconomizercontrol

    sequencemeetstheollowingrequirements(gure17):

    1) Thesupplyooutsideairvariesromtheminimumrequirementto100percent.

    2) Economizersaresequencedwiththemechanicalcoolingequipmentandcontinueto

    unctionuntiltheshut-oconditiondescribedinrequirement4,below,isreached.

    3) Economizersarenotcontrolledonlybymixedairtemperature.

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    Prescriptive Requirements for Simple Systems 23

    4) Thesupplyooutsideairisreducedtothedesignminimum

    whenoneotheollowingconditionsapplies:

    Outsideairtemperatureexceeds:

    75Finclimatezones1B,2B,3B,3C,4B,4C,5B,5C,6B,7,or8

    70Finclimatezones5A,6A,or7A

    65Finanyotherclimatezone

    Theclimatespecicshutoconditionisreached,asdeterminedbyanother

    approvedapproachromthecodesectionsreerencedinsectioncbelow.

    F:Economizerspeciedonmechanicalschedule

    ahut

    Symbol

    LocationServed

    AHU-1

    1stFloorOces

    SupplyFan Type Centriugal

    Conguration FanCoilAirfow(CFM) 6,000

    Minairfow(CFM) 6,000

    Minoutsideair(CFM) 600

    HP:Motor 5

    Voltage/Phase 460/3

    Control ON/OFF

    Isolation Internal

    CoolingCapacity NominalTons 15

    Total(MBH) 171Sensible(MBH) 137

    EDB(F) 76

    EWB(F) 63

    LDB(F) 55

    LWB(F) 54

    CWFlow(GPM) 30.0

    ENTWaterTemp(F) 44.0

    LVGWaterTemp(F) 56.0

    Heating Type NoneWeight LBS 3,000

    UnitElectrical MCA 8.3

    Voltage/Phase 460/3

    BasisoDesign Manuacturer Trane

    Model TSeries

    Notes 1

    NOTE: Provide with factory installed 0100% economizer controls without barometric relief.

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    24 Prescriptive Requirements for Simple Systems

    F:Economizercontrolsequence

    AHU 1&2AutomaticDampers

    OutsideAirDamper

    Modulating

    ClosedwhenAHUisnotoperating.

    Controlledbyspacetemperature,timeoday,outsideairtemperature,andventilationrequirement

    Economizercycle:

    Operateswhenoutsideairtemperatureis

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    Prescriptive Requirements for Simple Systems 25

    b) Controlstrategy

    Economizersmustnotbecontrolledonlybymixedairtemperatureandmustbeabletobesequenced

    withmechanicalcoolingequipment.ASHRAEprovidesanexceptionorsystemscontrolledromspace

    temperature,suchassinglezonesystems.

    cst

    iecc ashrae

    2009:NA 2007:6.5.1.1.2

    2012:403.1.1.2 2010:6.5.1.1.2

    c) Highlimitshuto

    Whenincreaseinoutdoorairwillnolongerreducecoolingenergyuse,economizersmustbeableto

    reduceoutdoorairtothedesignminimum.

    cst

    iecc ashrae

    2009:NA 2007:6.5.1.1.32012:403.3.1.1.3 2010:6.5.1.1.3

    Hydronic SystemsTherequirementsorhydronicsystemsmainlyapplytobuildingswithacomplex,builtupHVACdesign.

    However,theIECCincludessomecontrolrequirementsorlarge(>300,000Btu/h)systemsthatare

    categorizedassimplesystems.Oneexampleosuchasystemisaboilerloopthatsupplieshotwateror

    radiantheatinginalargeapartmentbuilding.Suchsimple,butlargehydronicsystemsarerequiredtocomply

    withtheapplicablehydronicsystemcontrolsthatarediscussedinthenextsectionothisguide.

    Additional Detail:cst

    iecc ashrae

    2009:503.3.2 2007:NA

    2012:403.3.2 2010:NA

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    26 Control Requirements for Complex Systems

    ctrqtfcpxsyt

    EconomizersTherequirementsoreconomizersincomplexsystemsaresimilartothoseorsimplesystems.Theeconomizer

    mustvarythesupplyooutsideairromtheminimumrequiredventilationto100percentoutsideair,based

    ontheconditionothezoneandtheoutsideair.Despitethissimilarity,therearetworeasonsorprovidingaseparatediscussionoeconomizersorcomplexsystems.First,thereisanadditionalrequirementorcomplex

    systemsthattheuseotheeconomizershouldnotincreasebuildingheating.Second,thespecicationothe

    economizerinthedesignsubmittalislikelytolooksomewhatdierentandthereorethecompliancecheck

    willbeslightlydierent.

    Plan ReviewSuggestedComplianceCheck(s):

    Checkthemechanicalscheduletoveriythateconomizersarespeciedor

    systemsthatarelargerthanthethresholdsshowninthetablebelow.

    IECC2009 54,000Btu/hinallclimatezonesexcept1A,1B,2A,7,and8

    IECC2012 33,000Btu/hinallclimatezonesexcept1Aand1B

    ASHRAE2007 65,000Btu/hinclimatezones3B,3C,4B,4C,5B,5Cand6B

    135,000Btu/hinclimatezones2B,5A,6A,7and8

    ASHRAE2010 54,000Btu/hinallclimatezonesexcept1Aand1B

    Locatecontrolsequencesandveriythattheeconomizercontrol

    sequencemeetstheollowingrequirements(gure19).*

    1) Thesupplyooutsideairvariesromtheminimumrequirementto100percent.

    2) Economizersaresequencedwiththemechanicalcoolingequipment.

    3) Economizersarenotcontrolledonlybymixedairtemperature.

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    Control Requirements for Complex Systems 27

    4) Thesupplyooutsideairisreducedtothedesignminimum

    whenoneotheollowingconditionsapplies:

    Outsideairtemperatureexceeds:

    75Finclimatezones1B,2B,3B,3C,4B,4C,5B,5C,6B,7,or8

    70Finclimatezones5A,6A,or7A

    65Finanyotherclimatezone

    Theclimatespecicshutoconditionisreached,asdeterminedbyanother

    approvedapproachromthecodesectionsreerencedinsectioncbelow.

    5) Theeconomizerwillreduceoutsideairtotheminimumrequirementwhenoutside

    airnolongerprovidescoolingorwhenthesystemisinaheatingmode.

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent.

    F:Economizercontrolstrategyshowninacontrolsequence

    ModulatingEconomizer

    ControlspositionoadamperbasedontheControlState,OutsideAirTemperature(OAT),andCooling

    Demand.

    Economizeravailablei:

    Coolingmodeandanon

    Econ.lowlimittempSP

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    28 Control Requirements for Complex Systems

    Additional Detail:

    a) Rangeooperation

    Economizersshallbecapableooperatingat100percentoutsideair,eveniadditionalmechanicalcoolingis

    requiredtomeetthecoolingloadothebuilding.Thisstrategyisknownasintegratedeconomizercontrol.

    cst

    iecc ashrae2009:503.4.1 2007:6.5.1.3

    2012:403.4.1.1 2010:6.5.1.3

    b) Systemintegration

    Economizersshouldbeusedorcooling,evenisupplementalmechanicalcoolingisrequired.

    cst

    iecc ashrae

    2009:NA 2007:6.5.1.32012:403.4.1.3 2010:6.5.1.3

    c) Highlimitshuto

    Whenincreaseinoutdoorairwillnolongerreducecoolingenergyuse,economizersmustbeableto

    reduceoutdoorairtothedesignminimum.

    cst

    iecc ashrae

    2009:NA 2007:6.5.1.1.3

    2012:NA 2010:6.5.1.1.3

    d) Heatingimpact

    Useotheeconomizermustnotresultinanincreaseduseobuildingheat.

    cst

    iecc ashrae

    2009:NA 2007:6.5.1.4

    2012:403.4.1.4 2010:6.5.1.4

    Variable Air Volume (VAV) FansVAVanswithmotorslargerthan10hp(7.5hpunderIECC2012),mustbedrivenbyvariablespeeddrives,

    usevane-axialanswithvariable-pitchblades,orincorporatecontrolssuchthatmotorsuseatmost30%

    othedesignanpowerwhenthesystemdelivers50%othedesignairvolume.Themostcommonmeans

    omeetingthisprovisioniswithavariablespeeddrivecontrolledbyastaticpressuresensorlocatedinthe

    supplyairduct.Thepressuremeasuredbythesensorisusedtosetthespeedothedrive,andthesensor

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    Control Requirements for Complex Systems 29

    mustbepositionedwelldowntheductromtheantoprovidegoodeedback.Asheatingorcoolingdemand

    decreasesinthezonesserved,thedampersthatcontrolthesupplyoconditionedairtothosezoneswill

    begintoclose.Astheyclose,thepressureintheductincreases.Thesensormeasuresthisincreaseandsignals

    thedrivetoslowuntilthestaticpressuresetpointisachieved.

    Whenthezonedampersarecontrolledbydigitalcontrols,thesystemeciencyshouldbeurtherincreased

    byresettingthestaticpressuresetpointpressurelower,untilthedamperservingthezonewiththegreatest

    demandisalmostullyopen.ThecontroloVAVansthroughthismethodisanimportantandsomewhat

    complicatedpartotheHVACcontroldesignstrategy.However,veriyingcompliancewiththecode

    requirementsrequiresonlyaewsteps.

    Plan ReviewSuggestedComplianceCheck(s):

    CheckthemechanicalfoorplanandmechanicalscheduletoseethatlargeVAVansare

    speciedwithVSDsorarevane-axialanswithvariable-pitchblades(gure20).

    Iadirectdigitalcontrol(DDC)systemisspeciedontheplans,thenlocatecontrol

    sequencesandveriythatthedesignengineerhasdenedapressureresetstrategy.Inthestrategy,thespeedothedrive,otenstatedasapercentage,shouldberelated

    totheoperationoaremotelylocatedzoneboxorterminalunit(gure21).*

    Checkthemechanicalandelectricalfoorplanstoveriythatapressuresensorisspecied

    tobelocatedinthesupplyairduct,wellawayromthesupplyan(gure22).

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent.

    F:VSDspeciedonmechanicalschedule

    Remarks

    SplitsystemHVACunit,suspendedairhandler,maxheight48

    Hotwaterheatingcoilwith2-waycontrolvalvesizedorcoilperormance

    Variable frequency drive supply fan with variable air volume pressure control

    100%outdoorairintegratedeconomizerwithdierentialdrybulbcontrol

    Airfowmeter

    FactoryinstalledDDCcontrolswithselectableprotocol

    Remotecontrolsinterace Premiumeciencymotors

    Lowleakagedampers

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    30 Control Requirements for Complex Systems

    F:Pressureresetstrategyshownincontrolsequence

    SupplyFanControlviaStaticPressureControl:ControllershallmodulatesupplyanVFDspeedtomaintain

    staticpressuresetpoint.

    Initialstaticpressuresetpointshallbe0.75inH2O.

    AHUcontrollersshallbenetworkedwiththeirassociatedterminalunits.

    Thestaticpressuresetpointshallberesetlower,untilallairfowrequestsaresatisedandthedamperononeterminalunitiswideopen.

    TheDDCcontrollershallmodulateanspeedtomaintaintheductstaticpressuresetpoint.Asductpressure

    decreases,anspeedwillincrease.Asductpressureincreases,anspeedwilldecrease.

    F:IllustrationoVSD(hereVFD)controlbasedonstaticpressuresensorandzonedampers

    Building InspectionSuggestedComplianceCheck(s):

    VeriythatVSDs(orvariablepitchvane-axialans)havebeen

    installedasshownintheapprovedmechanicaldesign.

    Conrmthatstaticpressuresensor(s)havebeeninstalledasshownintheapprovedmechanicaldesign.

    Ithecontrolsequenceintheapprovedsubmittalincludedstaticpressure

    reset,checkthatthecorrespondingcontrolsystem(mostlikelyabuilding

    automationsystem)isinstalledandoperational(gure23).

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    Control Requirements for Complex Systems 31

    F:BASscreenshotindicatingcontroloVSDcontrollingsupplyanbasedonstaticpressure

    Additional Detail:

    a) VAVancontrol

    IndividualVAVansgreaterthanorequalto10horsepowerinsizemusthaveaVSD,avane-axialanwith

    variable-pitchblades,orothermeanstocontrolairfowthatuse30%orlessothedesignanpowerto

    deliver50%othedesignairfow.Systemswithdigitalcontrolorindividualzonesmustresetthedrive

    speedtomeettheneedothezonerequiringthehighestsupplyanpressure.TheIECC2012expanded

    theapplicabilitybyreducingthethresholdansizeto7.5horsepower.

    cst

    iecc ashrae

    2009:503.4.2 2007:6.5.3.2.1

    2012:403.4.2 2010:6.5.3.2.1

    b) Staticpressuresensorlocation

    WherestaticpressuresensorsareusedtocontrolVAVans,theymustbepositionedsothatthepressure

    setpointbasedonthesensorisnomorethanone-thirdthetotaldesignstaticpressureothesupplyan.

    Typically,thismeansthesensormustbepositionedclosertothearthestzonesuppliedthantothean.

    Eachmajorductbranchshouldhaveatleastonesensor.

    cst

    iecc ashrae

    2009:NA 2007:6.5.3.2.2

    2012:403.4.2.1 2010:6.5.3.2.2

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    32 Control Requirements for Complex Systems

    c) VAVanpressureresetstrategy

    Idirectdigitalcontroloindividualzoneboxesreportstocentralcontrolpanel,thenastaticpressure

    resetstrategymustbeincludedinthecontrols.Resetmusttobebasedonthezonerequiringthe

    highestsupplypressure.

    cst

    iecc ashrae

    2009:503.4.2 2007:6.5.3.2.3

    2012:403.4.2.2 2010:6.5.3.2.3

    Humidity ControlWherehumidiersordehumidiersareprovided,thesystemmustcontroltheiroperationtoprevent

    simultaneoushumidicationanddehumidicationandtoshutothecomponentswhentheyarenotrequired

    Plan ReviewSuggestedComplianceCheck(s):

    Ithesystemhasahumidierwithapreheatjacket,thenconrmonthemechanicalfoor

    planthatavalveisshownonthehotwatersupplylineeedingthepreheatjacket.

    Veriythatcontrolothepreheatvalveisdescribedasanoteon

    eitherthemechanicalscheduleormechanicalplans.*

    Veriythatthecontrolsequencespeciesameanstoprevent

    simultaneoushumidicationanddehumidication.*

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent

    Building InspectionSuggestedComplianceCheck(s):

    Whereapplicable,veriythatanautomaticvalvehasbeeninstalledonhumidierpreheatjackets.

    Veriythatsimultaneoushumidicationanddehumidicationhasbeenpreventedin

    accordancewiththeapproachdenedintheapprovedmechanicaldesign.

    Additional Detail:

    a) Humidiershuto

    Humidierswithpreheatingjacketsmountedintheairstreamshallbeprovidedwithanautomaticvalveto

    shutopreheatwhenhumidicationisnotrequired.

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    Control Requirements for Complex Systems 33

    cst

    iecc ashrae

    2009:NA 2007:6.4.3.6

    2010:6.4.3.6 2012:NA

    b) Simultaneoushumidication/dehumidication

    Limitswitches,mechanicalstops,orothermeansocontrol,suchasasequenceooperations,mustbeincludedthatarecapableopreventingsimultaneoushumidicationanddehumidication.

    cst

    iecc ashrae

    2009:NA 2007:6.4.3.7

    2012:NA 2010:6.4.3.7

    Hydronic SystemsHVACsystemsotenoperateatpeakcapacityoronlyasmallportionotheheatingandcoolingseason.

    Energycodesrequirethathydronicsystemsbeprovidedwithcontrolstoreducethesystemsenergy

    consumptionwhenoperatingatlessthanpeakcapacity.Thisisachievedthroughequipmentsequencing,

    reducingthepumpingofuidthroughthesystem,andbyresettingthetemperatureothehotwaterand

    chilledwatersupply.

    Plan ReviewSuggestedComplianceCheck(s):

    Reviewtheboilerspecicationsinthemechanicalscheduletoveriythatlarge

    boilersarerequiredtohavemultistagedormodulatingburners.

    Imultipleboilersarespecied,checkthecontrolspecicationstoconrm

    thattheywillbelinkedtoacommoncontrolsystem(gure24).*

    Forlargesystems(seeadditionaldetailsbelow),checkmechanicalschedulestoveriythat

    VSDsormulti-stagedpumpsareprovidedorthepumps.Dierentialpressuresensors

    shouldalsobespecied,toprovidethenecessaryeedbacktothecontrols(gure25).

    Reviewcontrolsequencestoensurethatasupplywatertemperatureresetisincluded(gure26).*

    Forheatedandchilledwatersystemswithoneshareddistributionnetwork(a2-pipesystem),reviewcontrolsequencestoveriythatthesystemdoesnotswitchbetween

    heatingandcoolingwithoutanoutsideairtemperaturechangeoatleast15degrees

    andthatcontrolscanpreventsuchaswitchwithouta4hourinterval(gure27).*

    Veriythatlanguageisincludedincontrolsequencesorboilersandchillersto

    reducefowthroughtheplantwhencapacityisreduced(gure28).*

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    34 Control Requirements for Complex Systems

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent.

    F:Samplecontrolsequenceindicatingthatboilersaresequencedandmodulate

    HotWaterPumpOperation:

    Pumpsoperateinlead/lagashion.

    Uponinitiationosystemoperation,startleadpump.

    LeadpumpVFDspeedmodulatestomaintainheatingwatersystemdierentialpressuresetpoint

    (20psid,adjustable).

    Duringlowloadcondition,fowismaintainedthroughleadboileratalltimes.

    Isolationvalveonstandbyboilerisclosedwhenstandbyboileriso.

    F:Sampleboilerpumpsequenceooperationsdemonstratingvariablefowcapabilities/VSD

    BoilerSequencing:

    WhenfowissensedromAtoBinthecrossoverline,theDDCshallstartprimaryboilerandhotwaterpump.

    Manuacturercontrolswillmodulatetheburnervalvetomaintainboilerhotwatertemperature.

    WhenloadincreasestothepointthatfowisagainsensedromAtoBinthecrossoverline,theDDCshallstart

    standbyboiler.

    Asloaddecreases,theDDCshallstageboilersoinreverseorder.

    F:Samplecontrolsequenceindicatingsupplywatertemperatureisreset

    ChilledWaterSetpoint(CHWST)Reset

    ThedeaultCHWSTis44F.

    Whenthespeedsopumpsonthesecondaryloopareattheminimum,startCHWSTreset.

    CHWSTwillberesetproportionallybetween48Fand42F:

    48F;allcoolingcoilvalvesarelessthan90%open.

    42F;3+coolingcoilvalvesaremorethan90%open.

    ContinueCHWSTresetuntilthespeedooneormorepumpsonthesecondaryloopexceedstheminimum.

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    Control Requirements for Complex Systems 35

    F:Illustratedcontrolsequenceortwopipechangeover

    F:Samplecontrolsequenceorpumpisolation

    ChilledWaterPumpSequencing:

    InCoolingMode,DDCshallstartonesystempumpwhichshallruncontinuously.

    Systempumpvariablespeeddrivewillmodulatetomaintainthedierentialpressuresetpoint(20psid,

    adjustable).

    Secondsystempumpwillstartithedierentialpressureallsbelowthesetpoint.

    Whenbothpumpsoperate,theyshallmodulateatthesamespeedtoachievethedierentialpressuresetpoint.

    Whenthesystemfowallsto50%odesignfow,thesecondpumpshallturno.

    Building InspectionSuggestedComplianceCheck(s):

    Conrmthatmultipleboilersareconnectedtoacommoncontrolsystem,suchas

    abuildingautomationsystem,andthatboilerswithgreaterthan500,000btu/h

    capacityareequippedwithmultistageormodulatingboilers(gure29).

    Conrmthatpumpspeedcontrols(e.g.variablespeeddriveormultiple-stagedpumps)shown

    intheapprovedmechanicaldesignhavebeeninstalledonallpumps(gure30).

    Veriythattemperaturesensorshavebeeninstalledonchilledwatersupply,chilled

    waterreturn,hotwatersupplyandhotwaterreturnpipes(gure31).

    Veriythattheapprovedapproachorcontrollingsupplywatertemperaturereset,

    typicallyabuildingautomationsystem,isinstalledandoperational(gure31).

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    36 Control Requirements for Complex Systems

    F:Linkedboilercontrollers

    F:Multiplepumpswithfowcontrol

    F:BASshowingtemperaturesensorsonsupplyandreturnpiping

    Additional Detail:

    a) Boilersequencing

    Heatingsystemsmadeupomultipleboilersmustbeabletobesequenced,suchthatboilerscanbe

    automaticallyshutoastheyarenolongerneededtomeettheheatingrequirement.Similarly,systems

    withonelargeboiler(greaterthan500,000btu/hinputcapacity)musthaveaburnerthatiseither

    multistagedormodulating.

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    Control Requirements for Complex Systems 37

    cst

    iecc ashrae

    2009:503.4.3 2007:NA

    2012:403.4.3 2010:NA

    b) Variablefow

    BothIECCandASHRAErequirecontrolscapableoreducingpumpfowinlargehydronicsystemsbyatleast50%usingVSDsormulti-stagepumpswhenthesystemisoperatingunderpartloadconditions.

    However,thethresholdoapplicationdiers.IECCrequiressuchcontrolsorsystemswithcapacitygreater

    orequalto300,000Btu/h.ASHRAErequiresthecontrolsorsystemswithindividualpumpmotorslarger

    than5horsepowerortotalpumpsystempowergreaterthan10horsepower.

    cst

    iecc ashrae

    2009:503.4.3.4(2) 2007:6.5.4.1

    2012:403.4.3.4(2)

    2010:6.5.4.1

    c) Supplywatertemperaturereset

    Systemswithadesignheatingorcoolingcapacitygreaterthan300,000Btu/hmustincludecontrols

    capableoresettingthesupplywatertemperatureaccordingtotheheatingorcoolingdemand.Thereturn

    watertemperatureoroutsideairtemperaturemayserveasindicatorsothisdemand.ASHRAEprovides

    anexceptionorvariablefowsystems.

    cst

    iecc ashrae

    2009:503.4.3.4 2007:6.5.4.3

    2012:403.4.3.4 2010:6.5.4.3

    d) Two-pipechangeover

    Systemsthatprovideheatedandchilledwatertozonesusingasinglesupplyandreturnloopmusthave

    controlsthatpreventtheinitiationoheatingwithinourhoursocooling,orthereverse.Inaddition,

    thechangeromheatingtocooling,orthereverse,shouldbeseparatedbyadierenceinoutsideair

    temperatureoatleast15degrees.Theheatedandchilledwatersupplytemperaturesatchangeover

    shouldbelessthan30Fapart.

    cst

    iecc ashrae

    2009:503.4.3.2 2007:6.5.2.2.2

    2012:403.4.3.2 2010:6.5.2.2.2

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    38 Control Requirements for Complex Systems

    e) Pumpisolation

    Chilledwaterandboilerplantswithmultiplechillersorboilersmustbeabletoreducefowthroughsystem

    whenachillerorboileristurnedo.

    cst

    iecc ashrae

    2009:503.4.3.5 2007:6.5.4.2

    2012:403.4.3.5 2010:6.5.4.2

    Hydronic Heat Pump and Unitary Air Conditioning SystemsSystemsthatemployawaterlooptoprovideasourceorsinkoheatorheatpumpsorunitaryairconditioners

    arerequiredtohavecontrolstovarythefowowaterthroughthesystemasaunctionodemand.

    Plan ReviewSuggestedComplianceCheck(s):

    Reviewthepipingdiagramtoveriythattwopositionvalvesareshownonthewaterloopo

    hydronicheatpumpsandwater-cooledairconditionersthatcanshutocirculationowater

    tothecompressoroeachindividualheatpumporairconditioningunit(gure32).

    Veriythatthecontrolsequencesallowawatersupplytemperaturedeadbando20F

    betweeninitiationoheatrejectionandheatadditiononthewaterloop.*

    Reviewthemechanicalplanstoveriythatwhenthesystemisnotincoolingmodecirculation

    owatertothetowerwillbepreventedbyanautomaticvalveoracontrolledpump,orthat

    positiveclosuredampersareprovidedtostopaircirculationthroughaclosedcircuittower.

    Checkmechanicalscheduleorcontrolsequencestoveriythatthepumpsserving

    hydronicheatpumpwaterloopshavebeenprovidedwithVSDs.

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent

    F:Illustrationoheatpumppipingshowinglocationotwopositionvalves

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    Control Requirements for Complex Systems 39

    Building InspectionSuggestedComplianceCheck(s):

    Veriythattwopositionvalveshavebeeninstalledonhydronicheatpumpsandwatercooled

    airconditioners,asshownontheapprovedmechanicalpipingdiagram(gure33).

    Veriythatthepumpsservinghydronicheatpumpwaterloopshavebeen

    providedwithVSDs,whereshownontheapprovedmechanicalplans.

    Veriythatheatlossthroughcoolingtowersiscontrolledusingautomaticvalves,pumps,

    orpositiveclosuredampers,asshownintheapprovedmechanicaldesign.

    F:Twoposition(open/close)valvewithelectricactuator

    Additional Detail:

    a) Two-positionvalve

    IECC2012requirestwopositionvalvesonhydronicheatpumpswherethetotalhydronicsystempump

    powerisgreaterthan10hp.

    ASHRAErequirestwopositionvalvesonhydronicheatpumpsandwatercooledairconditioners.ASHRAE

    2007providesanexceptionwhentotalhydronicsystempumppowerislessthan5hp.

    cst

    iecc ashrae

    2009:NA 2007:6.5.4.4.1

    2012:403.4.3.3.3 2010:6.5.4.4.1

    b) Deadband

    Hydronicheatpumpwaterloopsshallhavecontrolsthatcanprovideawatersupplytemperaturedeadband

    oatleast20degreesFbetweeninitiationoheatrejection(coolingtower)andheataddition(boiler).

    cst

    iecc ashrae

    2009:503.4.3.3.1 2007:6.5.2.2.3(a)

    2012:403.4.3.3.1 2010:6.5.2.2.3(a)

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    40 Control Requirements for Complex Systems

    c) Heatrejection

    Topreventexcessivehydronicloopheatloss,controloheatrejectionequipment(i.e.coolingtowers)

    isrequiredorclimatezones3-8.Thiscontrolcanbeachievedusinganautomaticvalvetobypassthe

    towerorbyturningothecirculationpumponanopen-circuittowerservingaheatexchanger.For

    closed-circuittowers,itcanalsobeachievedwithlowleakagepositiveclosuredampersthatpreventair

    circulationthroughthetower.Inzones5-8,theIECCrequiresuseoaheatexchanger,circulationpump,

    andanautomaticvalve.

    cst

    iecc ashrae

    2009:503.4.3.3.2 2007:6.5.2.2.3(b)

    2012:403.4.3.3.2 2010:6.5.2.2.3(b)

    d) Variablespeedcontrol

    ASHRAE2010reducedthethresholdorrequiringvariablespeedcontrolisrequiredonhydronicheat

    pumpandunitaryairconditionerwaterloopstoatotalpumpsystempowero5hp.Thisislowerthanthe

    10hpthresholdthatappliestoalltypesohydronicsystems.

    cst

    iecc ashrae

    2009:NA 2007:NA

    2012:NA 2010:6.5.4.4.2

    Fan Speed Control for Heat Rejection EquipmentControlsarerequiredonlargeansusedincoolingtowersandaircooledcondensers.Eachanpoweredby

    amotoro7.5hporlargermusthaveadevice(e.g.VSD)thatcancontrolanspeed.Fanspeedmustcontrol

    eitherthetemperatureothefuidleavingtheheatrejectiondeviceorthecondensingtemperatureotheheat

    rejectiondevice.

    Plan ReviewSuggestedComplianceCheck(s):

    Reviewthemechanicalscheduletoveriythatanswithmotor7.5hporgreateris

    providedwithaVSD(orothermeans)toreduceanspeed(gure34).

    Reviewthecontrolsequencestoveriythatanspeedisusedtocontroltheleaving

    temperatureothefuidorthecondensingtemperatureorpressure(gure35).*

    *Ithebuildingisequippedwithabuildingautomationsystem(BAS),thenthesecapabilitieswillmostlikelybe

    providedbytheBAS.TheBASspecicationsormanualshouldindicatethattherequiredcapabilitiesarepresent

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    Control Requirements for Complex Systems 41

    F:MechanicalscheduleshowingcoolingtoweransequippedwithVSD

    coolingToWer

    Symbol

    LocationServed

    CT-1

    Chiller

    HeatRejection Tons 800

    Type Cells 1

    Discharge Vertical

    Fluid EWT(F) 90

    LWT(F) 77

    Flow(GPM) 1,500

    Ambient(F) 67

    Nozzle(tWG) 4

    Fluid Water

    Fan Type Axial

    Number 1

    Airfow(CFM) 170,000

    MotorHP 25

    Control VFD

    Voltage/Phase 460/3

    BasinHeater Number 1

    Capacity 12

    Voltage/Phase 460/3

    PipeConnections Supply(in) 10

    Return(in) 14

    Make-up(in) 2Drain(in) 1

    Overfow(in) 3

    Weight LBS 31,000

    BasisoDesign Manuacturer ABCInc

    Model ModelXYZ

    Notes

    F:Samplenoteonmechanicalschedule

    NOTE: CoolingtoweranVFDmodulatesspeedtomaintaincondensingwatertemperaturesetpoint.

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    42 Control Requirements for Complex Systems

    Building InspectionSuggestedComplianceCheck(s):

    Veriythatans7.5hpandgreaterhavebeenprovidedwithdevices

    oranspeedcontrol(e.g.VSD)(gure36).

    Conrmthatthemeansocontrollinganspeedidentiedintheapprovedmechanical

    design,typicallyabuildingautomationsystem,hasbeeninstalledandisoperational.

    F:Coolingtowermotor checkorconnectiontoVSD

    Additional Detail:

    cst

    iecc ashrae

    2009:503.4.4 2007:6.5.5.2

    2012:403.4.4 2010:6.5.5.2

    Multi-zone SystemsLargebuildingstypicallyhaveHVACsystemsthatcanheat,cool,reheat,andrecoolairmovingtomultiple

    zonesatthesametime.Multiple-zonesystemsmusthaveVAVcontrolscapableoreducingthesupplyairto

    anyzonebeorereheating,recooling,ormixingwarmandcoolairstreams.IECC2012requiresthesupplyair

    tobereducedto30%omaximum,to300CFM,ortothelevelrequiredorminimumventilationbeoreany

    reheating,recoolingormixing.TherequirementsoASHRAEaresimilar,thoughsystemsshowntoreduce

    annualenergyusebyprovidingmoresupplyairareallowed.ASHRAE2010alsointroducesamethodor

    systemswithdigitalcontrolozoneboxestocontroltheoutdoorairintakebasedonthezoneventilation

    eciency theeciencyatwhichthesystemdeliversoutsideairtothebreathingzone.

    Plan ReviewSuggestedComplianceCheck(s):

    VeriythatcontrolsequencesincludelanguageorVAVsystemoptimization

    (i.e.indicatethatsupplyairisreducedpriortoreheating/recooling):

    SingleductVAVsystemsshouldreducesupplyairbeorereheating/recoolingtakesplace

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    Control Requirements for Complex Systems 43

    DualductVAVsystemsshouldminimizetheamountohot/coldairmixingbyreducingfow(gure37)

    Veriythatlanguageorsupplyairtemperatureresetisincludedincontrolsequences(gure38)

    F:SamplecontrolsequenceordualductVAVsystem

    OccupiedMode

    Cooling

    Fullcooling:Colddeckairdamperopenstothemaximumposition.

    Ascoolingloaddecreases,colddeckairdampermodulatesmoreclosed.

    Nocallorcooling:Colddeckairdamperclosestotheminimumposition.

    Heating

    Fullheating:Hotdeckairdamperopenstothemaximumposition.

    Asheatingloaddecreases,hotdeckairdampermodulatesmoreclosed.

    Nocallorheating:Hotdeckairdamperclosestotheminimumposition.

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    44 Control Requirements for Complex Systems

    F:Samplecontrolsequenceorsupplyairtemperaturereset

    SupplyAirTemperatureReset

    Whenoccupied,thesupplyairtemperature

    (SAT)isresetrom53Fto65Fusingthe

    ollowinglogic:

    Whentheoutsideairtemperature(OAT)is70Fandabove,SATshallbe53F.

    WhenOATis65Fto70F,theSATis

    resetbasedonsystemdemandbetween

    minimumandmaximumvaluesthatvary

    linearlywithtemperature(seegure).

    WhenOATisbelow65F,resetSAT

    between55Fand65Fbasedonsystem

    demand.

    Systemdemandisdeterminedusingatrim

    andrespondlogic:

    Whentheaniso,SATisat65F Whentheanison,every2minutes:

    IncreasetheSATsetpointby0.2Fitherearenozonecoolingrequests*

    Itherearemorethantwocoolingrequests,decreasethesetpointby0.3F

    *coolingrequestsaregeneratedwhenthecoolingloopoanyzoneservedis>99%

    Source: EnergyDesignResources, Advanced Variable Air Volume System Design Guide, March 2007

    53F

    55F

    65F

    65F 70F

    OAT

    SATSetpopint

    Building InspectionSuggestedComplianceCheck(s):

    Conrmthatthebuildingautomationsystemspeciedintheapproveddesignisinstalledandoperational.

    Checkingthatmulti-zoneVAVsystemsareoptimizedisanintensiveprocedure,well

    beyondthescopeobuildinginspection.However,ASHRAE90.1-2010andIECC2012

    requirecommissioningtobeperormedonmanycommercialbuildings.Thecommissioning

    providersreportshoulddescribehowthesystemwastestedandoptimized.

    Additional Details:

    a) MultizoneVAVsystemoptimizationcontrol

    Systemswithdigitalcontrolozoneboxesmustautomaticallyadjustsupplyairinresponsetochanges

    insystemventilationeciency.Thisapproachallowsoutsideairsupplytobeprovidedatbelowdesign

    rates,solongasthezonethatisleasteectiveindeliveringoutsideairtothebreathingzonemaintains

    acceptableindoorairquality.DetailedguidanceonthisapproachisprovidedinASHRAEStandard62.1.

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    cst

    iecc ashrae

    2009:NA 2007:NA

    2012:NA 2010:6.5.3.3

    b) SingleductVAVsystems

    TerminalUnitsshallreducesupplyosupplyairto30%omaximum,to300CFM,ortoalevelsucienttoprovidetheminimumrequiredventilationbeorereheating/recooling.

    cst

    iecc ashrae

    2009:503.4.5.1 2007:-6.5.2.1

    2012:403.4.5.1 2010:6.5.2.1

    c) DualductVAVsystems

    Dualductsystemsshallhaveterminalunitsthatcanminimizefowromoneductto30%omaximum,to300CFM,ortoalevelsucienttoprovidetheminimumrequiredventilationpriortomixingromsecondduct.

    cst

    iecc ashrae

    2009:503.4.5.2 2007:6.5.2,1

    2012:403.4.5.2 2010:6.5.2.1

    d) Supplyairtemperaturereset

    Supplyairtemperature(SAT)resetisrequiredormultizoneHVACsystems.SATmustberesetinresponse

    tobuildingloadoroutsideairtemperature.ThecontrolsmustallowSATresetthatisatleast25percento

    thedierencebetweenthedesignSATandroomairtemperature.

    cst

    iecc ashrae

    2009:503.4.5.4 2007:NA

    2012:403.4.5.4 2010:6.5.3.4

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    states adopt, implement, and enforce those codes.

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