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Thermo-economic Optimization of Gas Turbine Power Plant
withDetails in Intercooler
Ehsan Khorasani Nejad,1 Farzaneh Hajabdollahi,2 Zahra
Hajabdollahi,3 and Hassan Hajabdollahi4 1Mechanical Engineering
Department, Behbahan Branch, Islamic Azad University, Behbahan,
Iran
2Mechanical Engineering Department, Ferdowsi University of
Mashhad, Mashhad, Iran3Mechanical Engineering Department, Shahid
Bahonar University of Kerman, Kerman, Iran4Mechanical Engineering
Department, Vali-e-Asr University of Rafsanjan, Rafsanjan, Iran
In this paper a gas turbine power plant with intercooler is
modeled andoptimized. The intercooler is modeled in details using
the NTU method. Aircompressor pressure ratio, compressor isentropic
efficiency, gas turbine isentropicefficiency, turbine inlet
temperature, cooling capacity of the absorption chiller,
recu-perator effectiveness as well as eight parameters for
configuration of the intercoolerare selected as design variables.
Multi-objective genetic algorithm is applied tooptimize the total
cost rate and total cycle efficiency simultaneously. Two
plantsincluding an intercooler and with/without air preheater are
studied separately. It isobserved that the air compressor pressure
ratio in the HP compressor is higher thanthe LP compressor in both
cases and its differences are higher for a plant without anair
preheater. Actually the air compressor pressure ratio is found to
be about 8.5%lower than the ideal value and 9.5% higher than the
ideal value in the LP compressorand HP compressor, respectively, in
the case with an air preheater. Moreover, acorrelation for
intercooler pressure drop in terms of its effectiveness was derived
inthe optimum situation for each case. 2013 Wiley Periodicals, Inc.
Heat Trans AsianRes, 42(8): 704723, 2013; Published online 5 June
2013 in Wiley Online Library(wileyonlinelibrary.com/journal/htj).
DOI 10.1002/htj.21051
Key words: gas turbine, intercooler, efficiency, total cost
rate, NSGA-II
1. Introduction
The optimization of power generation systems is one of the most
important subjects in theenergy engineering field. Owing to the
high prices of energy and the decreasing fossil fuel resources,the
optimum design of energy consumption management methods is
important. Recently, thermo-economic and multi-objective analysis
and optimization of thermal systems have become a keysolution in
providing a better system in optimal energy consumption and optimal
system configuration[1]. Rosen and Dincer [2] used thermo-economic
analysis of power plants and applied it to a coal-fired electricity
generating power plant. Ameri et al. applied exergy and genetic
algorithm tools forthermal modeling and optimal design of a steam
cycle power plant [3]. Ahmadi and Dincer appliedmulti-objective
optimization for a gas turbine and combined cycle power plant [47].
Yildirim andGungor performed the exergoeconomic analysis for a
combined heat and power (CHP) system and
2013 Wiley Periodicals, Inc.
Heat TransferAsian Research, 42 (8), 2013
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obtained the exergoeconomic factors for each component in the
CHP system [8]. Chen et al. carriedout the modeling and
optimization of a simple gas turbine with recuperator to achieve
the maximumpower output [9]. The power output was optimized by
adjusting the mass flow rate and the distributionof pressure losses
along the flow path. Chaquet et al. applied a genetic algorithm for
efficiencyoptimization of a gas turbine by adjusting through flow
geometry [10]. Hajabdollahi et al. performedthe multi-objective
optimization for a steam cycle power plant by considering the total
cost rate andcycle efficiency as two objective functions [11]. They
considered the total cost and exergy efficiencyor rate of exergy
destruction as two objective functions. Sahin and Ali [12]
performed an optimalperformance analysis of a combined Carnot cycle
in a cascade form, including internal irreversibilityfor
steady-state operation. Koch et al. used the genetic algorithm to
find the optimum designconfiguration and process variables in a
combined cycle power plant [13]. Bracco and Siri optimizeda
combined cycle power plant with a single pressure HRSG from an
exergy point of view [14]. Valdeset al. applied the genetic
algorithm to find the optimum thermodynamic parameters of a heat
recoverysteam generator (HRSG) in a combined cycle power plant
[15]. Aljundi performed an energy andexergy analysis of a steam
power plant to find the points with energy and exergy losses [16].
Ashleyand Sarim investigate the effect of ambient temperature on
efficiency and net output power of a gasturbine [17]. They found
that for every K rise in ambient temperature above ISO conditions
the gasturbine loses 0.1% in terms of thermal efficiency and 1.47
MW of its gross (useful) power output.Abdallah et al. performed the
exergetic optimization of an intercooled gas turbine [18].
Theyoptimized the location of the intercooler, and the reheat
combustion chamber as well as the overallpressure ratio. Yi et al.
optimized a solid oxide fuel cell and an intercooled gas turbine
(SOFCICGT)hybrid cycle to reach the maximum efficiency using the
design of the experiment optimization method[19]. Chen et al.
maximized the power of an intercooled regenerated Brayton cycle by
researchingthe optimum intercooling pressure ratio and the optimum
heat conductance distributions among thefour heat exchangers
[2022]. Moreover, Hajabdollahi et al. performed thermo-economic
modelingand optimization of a shell and tube, plate fin, condenser,
and fin tube heat exchangers by maximizingthe effectiveness and
minimizing the total annual cost [2327].
In this paper after the thermo-economic modeling of an
intercooled gas turbine power plant,this equipment is optimized by
maximizing the cycle thermal efficiency as well as minimizing
thetotal cost rate of the cycle simultaneously.
As a summary, the following are the contributions of this paper
on this subject:
Thermo-economic modeling of an intercooled gas turbine power
plant system with details onintercooled heat exchanger
modeling.
Applying multi-objective optimization for this system with total
cycle efficiency and total costrate as two objectives using
NSGA-II.
Selecting the air compressor pressure ratio in each stage,
compressor isentropic efficiencies,gas turbine isentropic
efficiency, gas turbine inlet temperature, capacity of the
absorptionchiller, recuperator effectiveness as well as eight
geometrical parameters of an intercooled heatexchanger (ICHE) as 16
design parameters (decision variables).
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Performing the optimization for two states, an intercooled gas
turbine with air preheater and anintercooled gas turbine without
air preheater.
Proposing a closed form equation for ICHE pressure drop in terms
of effectiveness in anoptimum situation.
Investigating the optimum compressor pressure ratio in each
stage and comparison with its idealsituation.
Investigating the effect of ICHE pressure drop, temperature
differences, and effectiveness ontotal cycle efficiency.
Nomenclature
Atot total heat transfer area of heat exchanger (m2)Aflow
minimum free-flow area (m2)a annualized factor ()Z.
inv investment cost ($/hour)Z.
env environmental cost ($/hour)Z.
fuel fuel cost ($/hour)Z.
total total cost rate ($/hour)cf cost of fuel per unit of energy
($/Mj-1)COP coefficient of performance ()do tube outside diameter
(m)dc fin collar outside diameter (m)Dh hydraulic diameter (m)f
friction factor ()h specific enthalpy (kJ/kg)i interest ratej
Colburn number ()G mass flux (kg/m2s)LHV lower heating value
(kJ/kg)m.
mass flow rate (kg/s)P pressure (bar)pf fin pitch (mm)Q. heat
transfer rate (kW)T temperature (C)TPZ adiabatic temperature in the
primary zone of combustion chamber (K)L1 cold stream flow length
(m)L2 hot stream flow length (m)L3 no-flow length (m)n depreciation
time (year)Np number of tube passes ()Nr number of tube row ()Re
Reynolds number ()rp compressor pressure ratioXl longitudinal pitch
(m)
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Xt transversal pitch (m)W. power (kW)
Greek Symbols
specific volume (m3/kg)P pressure drop (Pa) efficiency or
effectiveness specific heat ratio maintenance factor total cycle
thermal efficiency heat exchanger porosity
Subscripts
ave averagea airamb ambientAP air preheaterAC air compressorCC
combustion chamberchil chillerc coldD destructione exit
conditionenv environmentGT gas turbineh hotICHE intercooler heat
exchangerf fuelg combustion gasesHE heat exchangerHRSG heat
recovery steam generatorin inlet conditionk componentout outlettot
totalT turbine! reference ambient condition
2. Energy Analysis
The energy balance equations for various parts of the gas
turbine system as shown in Fig. 1are as follows:
(1)Absorption chiller
707
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where cp,a is considered a temperature variable function as
follows [28]:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Air preheater
Fig. 1. Schematic diagram of an intercooler gas turbine (ICGT).
[Color figure can be viewed in theonline issue, which is available
at wileyonlinelibrary.com/journal/htj.]
Air compressor
Combustion chamber (CC)
(9)(10)
708
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where cp,g is considered a temperature variable function as
follows [28]:
Heat recovery steam generator
These combinations of energy and mass balance equations are
numerically solved and the temperatureas well as enthalpy of each
line of the plant is predicted based on the following basic
assumptions:
All the processes in our study are considered based on the
steady-state model.
The principle of ideal gas mixture is applied for the air and
combustion products.
The fuel injected to the combustion chamber is assumed to be
natural gas.
Heat loss from the combustion chamber is considered to be 3% of
the fuel released energy.Moreover, all other components are
considered adiabatic.
The thermophysical properties of air and water such as specific
heat are considered as temperatureand/or pressure dependent.
Intercooler heat exchanger details modeling
In this paper, a cross-flow plain fin and tube heat exchanger
with both fluids unmixed is usedas the intercooler (Fig. 2). The
NTU method is applied to estimate the heat exchanger pressure
dropand effectiveness. Moreover, longitudinal pitch (Xl),
transversal pitch (Xt), fin pitch (pf), number of
Turbine
(12)
(13)
(14)
(15)
(11)
(16)
(17)
(18)(19)
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tube pass (Np), outside tube diameter (do), cold stream flow
length (L1), no-flow length (L3), and hotstream flow length (L2)
are considered as eight design parameters for the design of a fin
and tube heatexchanger as an intercooler. The Fanning factor f and
Colburn factor j (respectively representativeof pressure drop and
of its thermal performances), for plain flat fins on staggered tube
banks areestimated as follows [27]:
The above equations are valid for 300 < Re < 20,000 and
for 6.9 dc 13.6 mm, 1.3 Dh 9.37 mm, 20.4 Xt 31.8 mm, 12.7 Xt 32 mm,
1.0 pf 8.7 mm, and 1 Nr 6. The proposedcorrelations for the Colburn
number and Fanning friction factor are accurate within 15%
[27].
Furthermore, the pressure drop is also estimated from [27]:
where is the ratio of minimum free-flow area to frontal area and
f is the Fanning friction factor.
More details for intercooler heat exchanger modeling and
verification can be found in Ref. 27.
3. Genetic Algorithm for Multi-objective Optimization3.1
Multi-objective optimization
A multi-objective problem consists of optimizing (i.e.,
minimizing or maximizing) severalobjectives simultaneously, with a
number of inequality or equality constraints. GAs are
semi-stochas-
(21)
(20)
(22)
Fig. 2. Schematic diagram of plain fin and tube heat exchanger
as intercooler. [Color figure can beviewed in the online issue,
which is available at wileyonlinelibrary.com/journal/htj.]
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tic methods, based on an analogy with Darwins laws of natural
selection [29]. The first multi-objec-tive GA, called vector
evaluated GA (or VEGA), was proposed by Schaffer [30]. An algorithm
basedon non-dominated sorting was proposed by Srinivas and Deb [31]
and called non-dominated sortinggenetic-algorithm (NSGA). This was
later modified by Deb et al. [32] which eliminated
highercomputational complexity, lack of elitism, and the need for
specifying the sharing parameter. Thisalgorithm is called NSGA-II
which is coupled with the objective functions developed in this
studyfor optimization.
3.2 Tournament selection
Each individual competes in exactly two tournaments with
randomly selected individuals, aprocedure which imitates survival
of the fittest in nature.
3.3 Controlled elitism sort
To preserve diversity, the influence of elitism is controlled by
choosing the number ofindividuals from each subpopulation,
according to the geometric distribution [33]
to form a parent search population, Pt + 1 (t denotes the
generation), of size S, where 0 < c < 1 and wis the total
number of ranked non-dominated.
3.4 Crowding distance
The crowding distance metric proposed by Deb [34] is utilized,
where the crowding distanceof an individual is the perimeter of the
rectangle with its nearest neighbors at diagonally oppositecorners.
So, if individual X(a) and individual X(b) have the same rank, a
larger crowding distance isbetter.
3.5 Crossover and mutation
Uniform crossover and random uniform mutation are employed to
obtain the offspringpopulation, Qt + 1. The integer-based uniform
crossover operator takes two distinct parent individualsand
interchanges each with corresponding binary bits with a
probability, 0 < pc 1. Followingcrossover, the mutation operator
changes each of the binary bits with a mutation probability,0 <
pm < 0.5.
4. Objective Functions, Design Parameters, and Constraints
In this study, efficiency and total cost rate of the gas turbine
cycle are considered as twoobjective functions. The total
efficiency of the system is estimated as
(24)
(23)
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in which Wnet and m.
f are the gas turbine net output power and mass flow rate of
fuel.
The total cost rate includes investment cost rate (Z.
inv), operating (fuel) cost rate (Z.
f) , andenvironmental related cost rate (Z
.
env) as follows:
where Z.
inv, Z.
f, and Z.
env are:
in which Z k is the purchase cost of the k-th component in U.S.
dollars. The expression for investmentcost rate of each component
of the plant is listed in Appendix A [24, 27, 35, 36], where the
annualcost coefficient a is defined as
in which i is the interest rate and n is the system life time in
years.
In Eq. (26), N is the annual number of the operating hours of
the unit, is the maintenancefactor, and cf is the cost of fuel per
unit of energy.
The amount of CO and NOx produced in the combustion chamber is
changed mainly by themaximum flame temperature; to determine the
pollutant emission in grams per kilogram of fuel, thefollowing
equations are proposed [37]:
where is the residence time in the combustion zone ( is assumed
to be constant, equal to 0.002 s);P3 is the combustor inlet
pressure; P3/P3 is the non-dimensional pressure drop in the
combustionchamber, and Tpz is the primary zone combustion
temperature which is estimated as follows [37]:
(25)
(29)
(32)
(30)
(31)
(26)
(27)
(28)
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where is the atomic ratio of H/C and Iso represents the
standards conditions and A, , , , x, y, zare constants, which
depend on values of fuel and T/TIso [37]. In this study the air
compressor pressureratio (for two compressors), compressor
isentropic efficiency (for two compressors), gas turbineisentropic
efficiency, gas turbine inlet temperature, nominal capacity of
absorption chiller, recuperatoreffectiveness as well as eight
design parameters related to the geometrical configuration of
intercoolerare considered as 16 design parameters.
Furthermore, the following usual inequality constraints are also
satisfied:
The last constraint is applied for keeping the stack temperature
above the dew point temperature andavoiding the formation of
sulfuric acid.
5. Case Study
Optimum design parameters of the gas turbine system are obtained
for a situation with anambient temperature of 25 C which could
provide 100 MW of electric power. The system isoptimized for
depreciation time n = 15 years and interest rate i = 0.1.
Furthermore, the maintenancefactor = 1.1 is considered in this
case. Moreover, CCO and CNO
x are assumed to be 0.02086 $/kg
and 6.853 $/kg, respectively [38]. It is worth mentioning that
the chiller COP was supposed constant(0.7) in the range of 8002000
kW cooling capacity. In addition the optimization results are
performedfor two states including an intercooled gas turbine with
an air preheater and an intercooled gas turbinewithout an air
preheater, named Case I and Case II, respectively.
6. Optimization Results
6.1 Intercooled gas turbine with air preheater (Case I)
Design parameters (decision variables) and the range of their
variations are listed in Table 1.The genetic algorithm optimization
is performed for 800 generations, using a search population sizeof
M = 150 individuals, crossover probability of pc = 0.85, gene
mutation probability of pm = 0.035,and controlled elitism value c =
0.55. The Pareto front is depicted in Fig. 3 that clearly reveals
theconflict between two objectives, the efficiency and total cost
rate. Any change in design parametersare listed in Table 1 that
increases the efficiency, leads to an increase in the total cost
rate, and viceversa. This shows the need for multi-objective
optimization techniques in optimal design of thisequipment. It is
shown in Fig. 3 that the maximum efficiency exists at design point
A (0.485), whilethe total cost rate is the biggest at this point.
On the other hand, the minimum total cost rate occurs atdesign
point E (2611$/hour), with the smallest efficiency value (0.464) at
that point. Design point Ais the optimal situation at which
efficiency is a single objective function, while design point E is
theoptimum condition at which total cost rate is a single objective
function. The optimum values of two
(33)
(34)
(35)
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objectives for five typical points from A to E (Pareto-optimal
fronts) along with fuel cost, investmentcost, and pollution cost
for input values given in Table 1 are listed in Table 2. It is
observed that bythe increase of total cost rate, the rate of change
in investment cost is higher than the fuel cost.
To provide a useful tool for the optimal design of the gas
turbine, the following equation forefficiency versus the total cost
rate is derived for the Pareto curve (Fig. 3):
(36)
Fig. 3. The distribution of Pareto-optimal points solutions usig
NSGA-II in Case I. [Color figurecan be viewed in the online issue,
which is available at wileyonlinelibrary.com/journal/htj.]
Table 1. The Design Parameters and Their Range of Variation
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which is valid in the range of 0.363 < < 0.485 for
efficiency. The interesting point is that consideringa numerical
value for the efficiency in the mentioned range, provides the
minimum total cost rate forthat optimal point along with other
optimal design parameters.
Each point on the Pareto front has the potential of final
optimum design. However, selectionof a final solution among the
optimum points existing on the Pareto front needs a process
ofdecision-making. In fact, this process is mostly carried out
based on engineering experiences and theimportance of each
objective for decision makers. The process of decision-making is
usuallyperformed with the aid of a hypothetical point in Fig. 3,
named the equilibrium point, where bothobjectives have their
optimal values independent of the other objectives [23, 25]. It is
clear that it isimpossible to have both objectives at their optimum
point, simultaneously, and as shown in Fig. 3,the equilibrium point
is not a solution located on the Pareto front. The closest point of
the Pareto frontto the equilibrium point (design point C) might be
considered as a desirable final solution with the0.4827 efficiency
and 2858 $/hour total cost rate.
Distribution of optimum compressor pressure ratio (rp) for two
stages is shown in Fig. 4. It isobserved that rp2 > rp1 for all
optimum design points and rp2 is about 20% higher than rp1 in
theoptimum situation. The value of optimum rp, for maximum cycle
efficiency, in each compressor withideal assumptions such as no
pressure drop in intercooler, is estimated as rp,id = rp1 rp2 .
This is
Table 2. The Optimum Values of Efficiency and Total Cost Rate
for Design Points A to E inPareto-Optimal Front (Case I)
Fig. 4. Scattering of compressor pressure ratios for the
Pareto-optimal front in Case I. [Colorfigure can be viewed in the
online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
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shown in Fig. 4 [39]. It is observed that the rp in a low
pressure (LP) compressor is about 8.5% lowerthan the ideal rp. On
the other hand, the rp in a high pressure (HP) compressor is about
9.5% higherthan the ideal rp. Variation of total cycle efficiency
and total cost rate versus each compressor pressureratio for final
optimum design (design point C) are shown in Figs. 5 and 6,
respectively. By increasingthe compressor pressure ratio the
efficiency increases initially and then decreases. The efficiency
hasits maximum value at rp1 = 2.61 and rp2 = 3.05 where rp2 >
rp1. On the other hand the cost is increasedby an increase of both
compressors pressure ratios as shown in Fig. 6. In addition, total
cycleefficiency is depicted versus intercooler pressure drop in
Fig. 7. It is generally observed from Fig. 7that by increasing the
intercooler pressure drop, the total cycle efficiency decreased
because the workof the second compressor increased. Consequently
the fuel mass flow rate increased to overcome the
Fig. 5. Variation of total cycle efficiency versus compressor
pressure ratio for optimum designpoint C (Case I). [Color figure
can be viewed in the online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
Fig. 6. Variation of total cost rate versus compressor pressure
ratio for optimum design point C(Case I). [Color figure can be
viewed in the online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
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increment of second compressor work and as a result the total
cycle efficiency decreased. The resultsof optimum ICHE pressure
drop and effectiveness shown in Fig. 8 can be fitted with a
maximum10% error as follows:
PICHE(%) = 12.754ICHE 9.278 (37)
where ICHE is ICHE effectiveness and varies in the range of
0.840.88. Actually using thiscorrelation, the total gas turbine
cycle with intercooler can be modeled and optimized without
thedetails of the intercooler and ICHE is just a new design
parameter.
Fig. 7. Scattering of total cycle efficiency versus intercoolor
pressure drop for the Pareto-optimalfront in Case I. [Color figure
can be viewed in the online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
Fig. 8. Scattering of intercoolor pressure drop versus
intercoolor effectiveness for thePareto-optimal front in Case I.
[Color figure can be viewed in the online issue, which is
available
at wileyonlinelibrary.com/journal/htj.]
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6.2 Intercooled gas turbine without air preheater (Case II)
The genetic algorithm is run again for an intercooled gas
turbine without an air preheater andPareto-optimal fronts are
obtained and shown in Fig. 9. The Pareto front in Case II shifted
to the leftand up in comparison with Case I which means that
optimization for Case I provided greater efficiencyand a lower
total cost rate. Furthermore the optimum values of objective
functions along with fuelcost, investment cost, and pollution cost
for this case are listed in Table 3. The optimum resultspresented
in Fig. 9 are fitted using the following correlation:
Z.
total($/hour) = 253.2 2 263.9 + 64.84
2 206.2 + 81.52 104
(38)
Based on the definition of equilibrium point in the previous
section, the design point C with an 0.3939efficiency and 4079
$/hour total cost rate is selected as the final optimum solution.
Actually theefficiency decreases 18.4% and the total cost rate
increases 42.7% when the air preheater is eliminated.Distribution
of optimum compressor pressure ratio (rp) for the two stages along
with an idealcompressor pressure ratio rp,id = rp1rp2 is shown in
Fig. 10. It is observed that rp2 > rp1 but itsdifference is
greater than the case with an air preheater. Variation of total
cycle efficiency and totalcost rate versus each compressor pressure
ratio for final optimum design (design point C) are shownin Figs.
11 and 12, respectively.
By increasing the compressor pressure ratio the efficiency
increases initially and thendecreases next for the first
compression stage and increases continuously for the second
compressionstage. On the other hand, the cost is increased by the
increase of the first compression stage and isdecreased by an
increase of the second compression stage as shown in Fig. 12. As a
result, bothobjectives improved by increasing rp2 and the maximum
allowable rp2 is suitable in the thermo-eco-nomic optimization of
an intercooled gas turbine without an air preheater as shown in
Fig. 10. On theother hand, rp1 has an optimum value corresponding
with the maximum efficiency of the cycle asshown in Fig. 10.
Fig. 9. The distribution of Pareto-optimal points solutions
using NSGA-II in Case II. [Color figurecan be viewed in the online
issue, which is available at
wileyonlinelibrary.com/journal/htj.]
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Table 3. The Optimum Values of Efficiency and Total Cost Rate
for Design Points A to E inPareto-Optimal Front (Case II)
Fig. 10. Scattering of compressor pressure ratios for the
Pareto-optimal front in Case II. [Colorfigure can be viewed in the
online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
Fig. 11. Variation of total cycle efficiency versus compressor
pressure ratio for optimum designpoint C (Case II). [Color figure
can be viewed in the online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
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In addition, total cycle efficiency is depicted versus
intercooler pressure drop in Fig. 13. Asin Case I it is generally
observed from Fig. 13 that by increasing intercooler pressure drop,
the totalcycle efficiency is decreased. The results of optimum ICHE
pressure drop and effectiveness shownin Fig. 14 can be fitted with
a maximum 15% error as follows:
PICHE(%) = 11.046 ICHE 7.9766 (39)
Fig. 12. Variation of total cost rate versus compressor pressure
ratio for optimum design point C(Case II). [Color figure can be
viewed in the online issue, which is available at
wileyonlinelibrary.com/journal/htj.]
Fig. 13. Scattering of total cycle efficiencyversus intercoolor
pressure drop for the
Pareto-optimal front in Case II. [Color figurecan be viewed in
the online issue, which is
available atwileyonlinelibrary.com/journal/htj.]
Fig. 14. Scattering of intercoolor pressure dropversus
intercooler effectiveness for the
Pareto-optimal front in Case II. [Color figurecan be viewed in
the online issue, which is
available atwileyonlinelibrary.com/journal/htj.]
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where IHE is ICHE effectiveness and varies in the range of
0.820.85. Actually using this correlation,the total gas turbine
cycle with an intercooler can be modeled and optimized without the
details ofthe intercooler where IHE is just a new design
parameter.
7. Conclusions
A gas turbine system was optimally designed using a
multi-objective optimization techniquewith an air preheater and
intercooler. The design parameters (decision variables) were air
compressorpressure ratio, compressor isentropic efficiency, gas
turbine isentropic efficiency, gas turbine inlettemperature,
capacity of the absorption chiller, recuperator effectiveness, as
well as eight designparameters for configuration of the
intercooler. In the present optimization problem, the total
cycleefficiency and total cost rate were considered as two
objective functions. The optimization problemwas developed for two
plants, a gas turbine with both air preheater and intercooler
system, and a gasturbine with intercooler and without air
preheater. A set of Pareto-optimal front points was obtainedusing
NSGA-II for each case. The results revealed the level of conflict
between the two objectives ineach case. An 18.4% decrease in
efficiency and a 42.7% increase in total cost rate were found
whenan air preheater was eliminated. It is observed that the air
compressor pressure ratio in the HPcompressor is higher than the LP
compressor in each case and its differences is much greater in
thecase without an air preheater. The air compressor pressure ratio
is about 8.5% lower and 9.5% higherthan the ideal value in LP and
HP compressor, respectively, in the case with an air preheater.
Moreover,a relation for intercooler pressure drop in terms of its
effectiveness was derived in the optimumsituation for each case.
These relations enable a designer to model and optimize an
intercooler gasturbine with more accuracy and without the details
of the intercooler modeling.
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