SPECIFICATIONS (The specifications shown pertain specifically to the model HR-J280EU/J281EU/J289EU/J480EU) SERVICE MANUAL No.82846 February 2001 HR-J480EU/MS VIDEO CASSETTE RECORDER GENERAL Power requirement : AC 220 V – 240 Vd, 50 Hz/60 Hz Power consumption Power on : 14 W Power off : 3.4 W Temperature Operating :5°C to 40°C Storage : –20°C to 60°C Operating position : Horizontal only Dimensions (WxHxD) : 360 mm x 94 mm x 278 mm Weight : 3.2 kg Format : VHS PAL standard Maximum recording time (SP) : 240 min. with E-240 video cassette (LP) [HR-J480EU only] : 480 min. with E-240 video cassette VIDEO/AUDIO Signal system : PAL-type colour signal and CCIR monochrome signal, 625 lines 50 fields Recording system [HR-J480EU] : DA4 (Double Azimuth) head helical scan system [HR-J280/281/289EU] : Rotary two-head herical scan system Signal-to-noise ratio: 45 dB Horizontal resolution : 250 lines Frequency range : 70 Hz to 10,000 Hz Input/Output : 21-pin SCART connectors : IN/OUT x 1, IN/DECODER x 1 TUNER/TIMER TV channel storage capacity : 99 positions (+AUX position) Tuning system : Frequency synthesized tuner Channel coverage : VHF 47MHz – 89MHz/ 104MHz – 300MHz/ 302MHz – 470MHz UHF 470MHz – 862MHz Aerial output : UHF channels 22 – 69 (Adjustable) Memory backup time : Approx. 10 min. ACCESSORIES Provided accessories : RF cable, Infrared remote control unit, “R6” battery x 2 Specifications shown are for SP mode unless otherwise specified. E.& O.E. Design and specifications subject to change without notice.
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SPECIFICATIONS (The specifications shown pertain specifically to the model HR-J280EU/J281EU/J289EU/J480EU)
SERVICE MANUAL
No.82846February 2001
HR-J480EU/MS
VIDEO CASSETTE RECORDER
GENERALPower requirement : AC 220 V – 240 Vd, 50 Hz/60 HzPower consumption
Power on : 14 WPower off : 3.4 W
TemperatureOperating : 5°C to 40°CStorage : –20°C to 60°C
Operating position : Horizontal onlyDimensions (WxHxD)
: 360 mm x 94 mm x 278 mmWeight : 3.2 kgFormat : VHS PAL standardMaximum recording time
(SP) : 240 min. with E-240 video cassette(LP) [HR-J480EU only]
: 480 min. with E-240 video cassette
VIDEO/AUDIOSignal system : PAL-type colour signal and CCIR
monochrome signal, 625 lines 50 fields
Recording system[HR-J480EU] : DA4 (Double Azimuth) head helical
scan system[HR-J280/281/289EU]
: Rotary two-head herical scan system
Signal-to-noise ratio: 45 dBHorizontal resolution
: 250 linesFrequency range : 70 Hz to 10,000 HzInput/Output : 21-pin SCART connectors :
IN/OUT x 1, IN/DECODER x 1
TUNER/TIMERTV channel storage capacity
: 99 positions (+AUX position)Tuning system : Frequency synthesized tunerChannel coverage : VHF 47MHz – 89MHz/
: RF cable, Infrared remote control unit,“R6” battery x 2
Specifications shown are for SP mode unless otherwise specified.E.& O.E. Design and specifications subject to change without notice.
TABLE OF CONTENTSSection Title Page Section Title Page
Important Safety PrecautionsINSTRUCTIONS
1. DISASSEMBLY1.1 Disassembly flow chart .............................................. 1-11.2 How to read the disassembly and assembly ............. 1-11.3 Disassembly /assembly method ................................ 1-11.4 Service position ......................................................... 1-4 1.4.1 How to set the “Service position” .......................... 1-41.5 Mechanism service mode .......................................... 1-4 1.5.1 How to set the “Mechanism service mode” ........... 1-41.6 Jig RCU mode ........................................................... 1-4 1.6.1 Setting the Jig RCU mode .................................... 1-4 1.6.2 Setting the User RCU mode ................................. 1-41.7 Emergency display function ....................................... 1-5 1.7.1 Displaying the EMG information ........................... 1-5 1.7.2 Clearing the EMG history ...................................... 1-5 1.7.3 EMG content description ...................................... 1-6 1.7.4 EMG detail information <1> .................................. 1-7 1.7.5 EMG detail information <2> .................................. 1-8
2. MECHANISM ADJUSTMENT2.1 Before starting repair and adjustment ....................... 2-1 2.1.1 Precautions ........................................................... 2-1 2.1.2 Checking for proper mechanical operations ......... 2-1 2.1.3 Manually removing the cassette tape ................... 2-1 2.1.4 Jigs and tools required for adjustment .................. 2-2 2.1.5 Maintenance and inspection ................................. 2-32.2 Replacement of major parts ...................................... 2-6 2.2.1 Before starting disassembling
(Phase matching between mechanical parts) ....... 2-6 2.2.2 How to set the “Mechanism assembling mode” .... 2-6 2.2.3 Cassette holder assembly .................................... 2-6 2.2.4 Pinch roller arm assembly .................................... 2-8 2.2.5 Guide arm assembly and press lever assembly .....2-8 2.2.6 A/C head ............................................................... 2-8 2.2.7 Loading motor ....................................................... 2-8 2.2.8 Capstan motor ...................................................... 2-9 2.2.9 Pole base assembly (supply or take-up side) ....... 2-9 2.2.10 Rotary encoder ................................................... 2-10 2.2.11 Clutch unit ........................................................... 2-10 2.2.12 Change lever assembly,direct gear,clutch gear
and coupling gear ............................................... 2-10 2.2.13 Link lever ............................................................ 2-11 2.2.14 Cassette gear,control cam and worm gear ......... 2-11 2.2.15 Control plate ....................................................... 2-11 2.2.16 Loading arm gear (supply or take-up side)
and loading arm gear shaft ................................. 2-12 2.2.17 Take-up lever,take-up head and control plate guide .... 2-13 2.2.18 Capstan brake assembly .................................... 2-13 2.2.19 Sub brake assembly (take-up side) .................... 2-13 2.2.20 Main brake assembly (take-up side),
2.2.24 Rotor assembly ................................................... 2-14 2.2.25 Upper drum assembly ......................................... 2-152.3 Compatibility adjustment ......................................... 2-16 2.3.1 FM waveform linearity ......................................... 2-16 2.3.2 Height and tilt of the A/C head ............................ 2-17 2.3.3 A/C head phase (X-value) .................................. 2-17 2.3.4 Standard tracking preset ..................................... 2-18 2.3.5 Tension pole position .......................................... 2-18
3. ELECTRICAL ADJUSTMENT3.1 Precaution ................................................................. 3-1 3.1.1 Required test equipments ..................................... 3-1 3.1.2 Required adjustment tools .................................... 3-1 3.1.3 Color (colour) bar signal,color (colour) bar pattern ...... 3-1 3.1.4 Switch settings and standard precautions ............ 3-13.2 Servo circuit ............................................................... 3-2 3.2.1 Switching point ...................................................... 3-2 3.2.2 Slow tracking preset ............................................. 3-23.3 Video circuit ............................................................... 3-2 3.3.1 Auto picture initial setting ...................................... 3-23.4 Syscon circuit [HR-J480EU] ...................................... 3-2 3.4.1 Timer clock ............................................................ 3-2
4. CHARTS AND DIAGRAMS4.1 BOARD INTERCONNECTIONS ............................... 4-34.2 MAIN (VIDEO/AUDIO) SCHEMATIC DIAGRAM ....... 4-54.3 MAIN (ON SCREEN) SCHEMATIC DIAGRAM ......... 4-74.4 MAIN (SYSCON) SCHEMATIC DIAGRAM ............... 4-94.5 MAIN (SW.REG) SCHEMATIC DIAGRAM .............. 4-114.6 MAIN (TUNER/DEMOD) SCHEMATIC DIAGRAM ..... 4-134.7 MAIN (FRONT) AND MINI FRONT SCHEMATIC DIAGRAMS ... 4-154.8 MAIN (TERMINAL) SCHEMATIC DIAGRAM .......... 4-174.9 MAIN (SECAM) SCHEMATIC DIAGRAM
[HR-J280MS/J480MS] ............................................. 4-194.10 MAIN AND MINI FRONT CIRCUIT BOARDS .......... 4-214.11 FDP GRID ASSIGNMENT AND ANODE CONNECTION ...... 4-244.12 REMOTE CONTROLLER SCHEMATIC DIAGRAM .... 4-254.13 WAVEFORMS ......................................................... 4-264.14 VOLTAGE CHARTS ................................................ 4-274.15 CPU PIN FUNCTION .............................................. 4-284.16 SYSTEM CONTROL BLOCK DIAGRAM ................ 4-294.17 VIDEO BLOCK DIAGRAM ...................................... 4-314.18 AUDIO BLOCK DIAGRAM ...................................... 4-33
5. PARTS LIST5.1 PACKING AND ACCESSORY ASSEMBLY <M1> ..... 5-15.2 FINAL ASSEMBLY <M2>........................................... 5-25.3 MECHANISM ASSEMBLY <M4> ............................... 5-45.4 ELECTRICAL PARTS LIST ....................................... 5-6
MAIN BOARD ASSEMBLY <03> ............................... 5-6A/C HEAD BOARD ASSEMBLY <12> ..................... 5-12MINI FRONT BOARD ASSEMBLY <28> ................. 5-12LOADING MOTOR BOARD ASSEMBLY <55> ....... 5-12
HR-J480EU HR-J480MS
VIDEO SYSTEM PAL/MESECAM(MANUAL)/NTPB ON PAL TV PAL/MESECAM/SECAM/NTPB ON PAL TV
TUNER(BROADCASTING STANDARD) B/G,D/K L,L',B/G
RF OUT CH/RF OUT SYSTEM[INITIAL] 22-69CH,OFF[AUTO]/G,K NOT USED
TIMER(VPS) USED NOT USED
LANGUAGE[INITIAL](OSD) 13LANGUAGE,[ENG] FRE
The following table lists the differing points between Models (HR-J480EU and HR-J480MS) in this series.
MODELITEM
Important Safety Precautions
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codesof the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement thefollowing precautions when a set is being serviced.
Fig.1
1. Locations requiring special caution are denoted by labels andinscriptions on the cabinet, chassis and certain parts of theproduct. When performing service, be sure to read and com-ply with these and other cautionary notices appearing in theoperation and service manuals.
2. Parts identified by the symbol and shaded ( ) parts arecritical for safety.Replace only with specified part numbers.Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products usingcathode ray tubes and those specified for compliancewith various regulations regarding spurious radiationemission.
3. Fuse replacement caution notice.Caution for continued protection against fire hazard.Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:1) Wires covered with PVC tubing2) Double insulated wires3) High voltage leads
5. Use specified insulating materials for hazardous live parts.Note especially:1) Insulation Tape 3) Spacers 5) Barrier2) PVC tubing 4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers,power cords, noise blocking capacitors, etc.) wrap ends ofwires securely about the terminals before soldering.
Power cord
Fig.2
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs)In regard to such products, the cathode ray tubes themselves,the high voltage circuits, and related circuits are specified forcompliance with recognized codes pertaining to X-ray emission.Consequently, when servicing these products, replace the cath-ode ray tubes and other parts with only the specified parts.Under no circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage valueand cause X-ray emission from the cathode ray tube.
12. Crimp type wire connectorIn such cases as when replacing the power transformer in setswhere the connections between the power cord and powertransformer primary lead wires are performed using crimp typeconnectors, if replacing the connectors is unavoidable, in or-der to prevent safety hazards, perform carefully and preciselyaccording to the following steps.
1) Connector part number : E03830-0012) Required tool : Connector crimping tool of the proper type
which will not damage insulated parts.3) Replacement procedure
(1) Remove the old connector by cutting the wires at a pointclose to the connector.Important : Do not reuse a connector (discard it).
Fig.7
cut close to connector
Fig.3
(2) Strip about 15 mm of the insulation from the ends ofthe wires. If the wires are stranded, twist the strands toavoid frayed conductors.
15 mm
Fig.4
(3) Align the lengths of the wires to be connected. Insertthe wires fully into the connector.
Connector
Metal sleeve
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp themetal sleeve at the center position. Be sure to crimp fullyto the complete closure of the tool.
1
vPrecautions during Servicing
7. Observe that wires do not contact heat producing parts(heatsinks, oxide metal film resistors, fusible resistors, etc.)
8. Check that replaced wires do not contact sharp edged orpointed parts.
9. When a power cord has been replaced, check that 10-15 kg offorce in any direction will not loosen it.
1.252.0
5.5
Crimping tool
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free Crimped at approx. centerof metal sleeve
Conductors extended
Wire insulation recessedmore than 4 mm
S40888-01
v Safety Check after ServicingExamine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have beenreturned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli-ance with safety standards.
1. Insulation resistance testConfirm the specified insulation resistance or greater between power cord plug prongs andexternally exposed parts of the set (RF terminals, antenna terminals, video and audio inputand output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength testConfirm specified dielectric strength or greater between power cord plug prongs and exposedaccessible parts of the set (RF terminals, antenna terminals, video and audio input and outputterminals, microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distanceWhen replacing primary circuit components, confirm specified clearance distance (d), (d’) be-tween soldered terminals, and between terminals and surrounding metallic parts. See table 1below.
4. Leakage current testConfirm specified or lower leakage current between earth ground/power cord plug prongsand externally exposed accessible parts (RF terminals, antenna terminals, video and audioinput and output terminals, microphone jacks, earphone jacks, etc.).Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally exposed accessi-ble parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 andfollowing table 2.
5. Grounding (Class 1 model only)Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in,Video out, Audio in, Audio out or Fixing screw etc.).Measuring Method:Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
d'
d
ChassisPower cord,primary wire
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z)
Z 0.1 ohm
Z 0.5 ohm
≤≤
AC inlet
Earth pin
Exposed accessible part
Milli ohm meter
Grounding Specifications
Fig. 10
a b
c
VExternallyexposedaccessible part
Z
Fig. 9
Fig. 8
Clearance Distance (d), (d')
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm1 MΩ R 12 MΩ/500 V DC
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 miute
AC 1 kV 1 minute
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Japan
USA & Canada
Europe & Australia R 10 MΩ/500 V DC
Region Insulation Resistance (R)
R 1 MΩ/500 V DC≤
≤
≥ ≥
≤≤≤
≤≤≤
AC 3 kV 1 minute(Class 2)
AC 1.5 kV 1 minute(Class 1)
d 4 mmd' 8 mm (Power cord)d' 6 mm (Primary wire)
Table 1 Specifications for each region
a, b, cLeakage Current (i)AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Japan
USA & Canada
i 1 mA rms Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
i 0.5 mA rms
i 0.7 mA peaki 2 mA dc
i 0.7 mA peaki 2 mA dc
Europe & Australia
Region Load Z
≤
≤
≤≤≤≤
1 kΩ
2 kΩ
1.5 kΩ
0.15 µF
50 kΩ
Table 2 Leakage current specifications for each region
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
2 S40888-01
1-1
[1] Top cover, D1 4(S1a), (S1b)
Bracket 2(S1c)
[2] Front panel assembly D2 4(L2a), 3(L2b) <Note 2a><Note 2b>
This flowchart lists the disassembling steps for the cabinetparts and P.C. boards in order to gain access to item(s) tobe serviced. When reassembling, perform the step(s) in re-verse order. Bend, route and dress the flat cables as theywere originally laid.
1.2 How to read the disassembly and assembly
Note:• The bracketed ( ) WR of the connector symbol are as-
signed nos. in priority order and do not correspond tothose on the spare parts list.
(5) Adjustment information for installation
Top cover, Bracket
Front panel assembly
Drum assembly
Mechanism assembly
Mini front board assembly
Main board assembly
Bottom cover
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Step/Loc No. Part Name
Fig.No. Point Note
(1) (2) (3) (4) (5)
Step/Loc No. Part Name
Fig.No. Point Note
[1] Top cover, D1 4(S1a),(S1b),3(L1a), <Note 1a>2(SD1a),(P1a),(W1a),CN1(WR1a),
Bracket 2(S1c)
<Example>
(1) Order of steps in ProcedureWhen reassembling, perform the step(s) in the reverse order.These numbers are also used as the identification (location) No.of parts Figures.
(2) Part name to be removed or installed.(3) Fig. No. showing procedure or part location.(4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.P= Spring, W= Washer, S= Screw, L= Locking tab, SD= Solder,CN**(WR**)= Remove the wire (WR**) from the connector(CN**).
<Note 2a>• When reattaching the Front panel assembly, make sure that
the door opener “a” of the Cassette holder assembly is low-ered in position prior to the reinstallation.
<Note 2b>• When reattaching the Front panel assembly, pay careful at-
tention to the switch lever not to make it touch the switchknob “b” of the Main board assembly from the side.
<Note 3a>• Be careful not to damage the connector and wire etc. during
connection and disconnection.When connecting the wire to the connector, be careful withthe wire direction.
<Note 4a>• When it is required to remove the screws (S4a to S4b) re-
taining the Mechanism assembly, please refer to the “Pro-cedures for Lowering the Cassette holder assembly”(Seeon page 1-2).
• When reattaching the Mechanism assembly to the Mainboard assembly, take care not to damage the sensors onthe Main board assembly.
• When removing the Mechanism assembly only, unhook thetwo spacers connecting it with the Main board assemblywith pliers from the back side of the Main board assemblyfirst, and then remove the Mechanism assembly.
• The wire (WR4a) has excess length that may be loose, as itis quite long. After inserting the wire and connectors, theloose portion of the wire should be taken up and accommo-dated between the A/C head base and the main deck.
<Note 7a>When removing the bottom cover, push down the two tabs(L6a) to slide the bottom cover.
1-2
Fig. D1 Fig. D3
Fig. D2
Fig. 1
Fig. 2
Fig. 3
(A)(B)
Procedures for Lowering the Cassette holder assemblyAs the mechanism of this unit is integrated with the Housingassembly, the holder must be lowered and the two screws un-screwed when removing the Mechanism assembly.
(S1a)
(S1a)
(S1a)
(S1b)
(S1c)
(S1c)
Bracket
[1] Top cover
[1]
Procedures for Lowering the Cassette holder assembly
(L2a)
(L2b)
(L2a)
[2] Front panel assembly
a <Note 2a>
b <Note 2b>
(S3b)
[3]Drum asembly
CN1
CON1
WR3a<Note 3a>
(L3a)
(L3b)
(P3)
Roller armassy
Inertia plate
(L3c)
WR3b<Note 3a>
Cleaner assy
Not used
Not used
(S3a) (S3c)
Drum shield
(S3d)
Note:When installing the Drum assembly, secure the screws (S3a toS3c) in the order of a, b, c.
Turn the loading motor pulley in the direction as indicated byFig.2. As both (A) and (B) levers are lodged twice, push thelevers in the direction as indicated by Fig.3 to release them.When pushing the levers, do it in the order of (A), (B), (B),(A). When the holder has been lowered, turn the pulley untilthe cassette holder is securely in place without allowing anyup/down movement.
1-3
[4]Mechanismassembly
Q3002End sensor<Note 4a>
CN2001
(S4b)<Note 4a>
(S4a)<Note 4a>
(S4c)(S4d)
D3001LED<Note 4a>
(L4)Spacer
<Note 4a>
A/C head baseWR4a Note: When installing the Mechanism assembly, secure the screws (S4a to S4b) in the order of a, b.
(L4)Spacer<Note 4a>
WR4a<Note 3a>
Fig. D4
Fig. D6
Fig. D5
CN7002(WR5a)<Note 3a>
PC SUPPORT
[5] Mini front board assembly
(L5a)
(L5b)
[6]Main board assembly(L6a)
(S6c)
(S6a)
(S6b)
Fig. D7
(L7b)
[7]Bottom cover
(L7b)
(L7b)
(L7a)<Note 7a>
1-4
1.4 Service position
This unit has been designed so that the Mechanism andMain board assemblies can be removed together from thechassis assembly. Before diagnosing or servicing the cir-cuit boards, take out the major parts from the chassis as-sembly.
1.4.1 How to set the “Service position”
(1) Remove the Top cover, Bracket, Front panel assemblyand Mini front board assembly. (See1.3 Disassembly/assembly method.)
(2) Lower the cassette holder to prepare for the removal ofthe Mechanism assembly screws. (Refer to the “Proce-dures for lowering the Cassette holder assembly” of 1.3Disassembly/assembly method.)
(3) Remove the combined Mechanism and Main board as-semblies.
(4) Connect the wires and connectors of the major parts thathave been removed in step (1). (Refer to Fig.1-4-1a.)
(5) Place the combined Mechanism and Main board assem-blies upside down.
(6) Insert the power cord plug into the power outlet and thenproceed with the diagnostics and servicing of the boardassembly.
Notes:• Before inserting the power cord plug into the power
outlet, make sure that none of the electrical parts areable to short-circuit between the workbench and theboard assembly.
• For the disassembly procedure of the major parts anddetails of the precautions to be taken, see “1.3 Disas-sembly/assembly method”.
• If there are wire connections from the Main board andMechanism assemblies to the other major parts, besure to remove them ( including wires connected to themajor parts ) first before performing step (2).
• When carrying out diagnosis and repair of the Mainboard assembly in the “Service position”, be sure toground both the Main board and Mechanism assem-blies. If they are improperly grounded, there may benoise on the playback picture or FDP counter displaymay move even when the mechanism is kept in an in-operative status.
• In order to diagnose the playback or recording of thecassette tape, set the Mechanism assembly to the re-quired mode before placing it upside down. If themechanism mode is changed (including ejection) whileit is in an upside down position the tape inside maybe damaged.
1.5 Mechanism service mode
This model has a unique function to enter the mechanisminto every operation mode without loading of any cassettetape. This function is called the “Mechanism service mode”.
1.5.1 How to set the “Mechanism service mode”
(1) Unplug the power cord plug from the power outlet.(2) Connect TPGND and TP7001(TEST) on the Main board
assembly with a jump wire.(3) Insert the power cord plug into the power outlet.(4) With lock levers (A) (B) on the left and right of the Cas-
sette holder assembly pulled toward the front, slide theholder in the same direction as the cassette insertion di-rection. (For the positions of lock levers (A) (B), refer tothe “Procedures for lowering the Cassette holder assem-bly” of 1.3 Disassembly/assembly method.)
(5) The cassette holder lowers and, when the loading hascompleted, the mechanism enters the desired mode.
1.6 Jig RCU mode
This unit uses the following two modes for receiving remotecontrol codes.1) User RCU mode : Ordinary mode for use by the user.2) Jig RCU mode : Mode for use in production and serv-
icing.
When using the Jig RCU, it is required to set the VCR tothe Jig RCU mode (the mode in which codes from the JigRCU can be received). As both of the above two modesare stored in the EEPROM, it is required to set the VCRback to the User RCU mode each time that an adjustmentis made or to check that the necessary operations havebeen completed. These modes can be set by the opera-tions described below.
1.6.1 Setting the Jig RCU mode
(1) Unplug the power cord plug from the power outlet.(2) Press and hold the “REC” and “PAUSE” buttons on the
VCR simultaneously, while plugging the power cord pluginto the power outlet.When the VCR is set to the Jig RCU mode, the symbols( “ : ” ) in the time display of the FDP are turned off.
1.6.2 Setting the User RCU mode
(1) Turn off the power.(2) Press the “REC” and “PAUSE” buttons of the VCR si-
multaneously. Alternatively, transmit the code “80” fromthe Jig RCU.
Fig. 1-4-1a
CP5302
TP7001TEST
TPGND
TP4001CTL. P
TP106PB. FM
CP4001
TP111D.FF
Main boardassembly
C3025Timer Clock[HR-J480EU]
1-5
1.7 Emergency display function
This unit has a function for storing the history of the past twoemergencies (EMG) and displaying them on each FDP (orOSD). With the status of the VCR and mechanism at the mo-ment an emergency occurred can also be confirmed.
Fig. 1-7a Jig RCU [PTU94023B]
(2) Transmit the code “59” from the Jig RCU again.The FDP shows the EMG detail information <1> in the formof “ * 1 : * 2 : 34 ”.
* 1 : Deck operation mode at the moment of EMG* 2 : Mechanism operation mode at the moment of EMG3– : Mechanism sensor information at the moment of
EMG–4 : Mechanism mode position at the moment of EMG
(3) Transmit the code “59” from the Jig RCU once again.The FDP shows the EMG detail information <2> in the formof “ * 5 : * 6 : * 7 ”.
* 5 : Type of the cassette tape in use <1> .* 6 : Winding position of the cassette tape in use* 7 : Type of the cassette tape in use <2> (Winding area)
(4) Transmit the code “59” from the Jig RCU once again to re-set the display.
Notes:• For the OSD display model, all EMG information are
showed by transmitting first code from the Jig RCU.• For the EMG content, see “1.7.3 EMG content descrip-
tion”.• For the EMG detail information <1> , see “1.7.4 EMG de-
tail information <1> ”.• For the EMG detail information <2> , see “1.7.5 EMG de-
tail information <2>”.
1.7.2 Clearing the EMG history
(1) Display the EMG history.(2) Transmit the code “36” from the Jig RCU.(3) Reset the EMG display.
<Example 1> E : 01 : 03
Previous EMG
Latest EMG
No EMG record<Example 2> E : – – : – –
1.7.1 Displaying the EMG information
(1) Transmit the code “59” from the Jig RCU.The FDP shows the EMG content in the form of “E: * * : * * ”.
INITIAL MODE
DATA CODE
CUSTOM CODE43: A CODE53: B CODE
[Data transmitting method]Depress the “ ” ( 3 ) button after the data code is set.
Jig RCU
Notes:• The EMG detail information <1><2> show the information
on the latest EMG.It becomes “ – – : – – : – –” when there is no latest EMGrecord.
• When using the Jig RCU, it is required to set the VCR tothe Jig RCU mode (the mode in which codes from the JigRCU can be received).FDP display model
[FDP display]
0 : 00 : 00
E: * * : * *
*1: *2 : 34
*5: *6 : *7
E : * * : * * *1: *2 : 34 *5: *6 : *7
EMG detail information <2>
EMG detail information <2>EMG detail information <1>
EMG detail information <1>
EMG content display (E:Latest:Previous)
Normal display
OSD display model[OSD display]
EMGEMG content display (E:Latest:Previous)
FDP (7segment LED) display model [FDP display]
0: 00
E: **
1: **
2: *1
3: *2
4: 34
5: *5
6: *6
7: *7
Normal display EMG content display (Latest) EMG content display (Previous) EMG detail information <1> [Deck operation mode] EMG detail information <1> [Mechanism operation mode] EMG detail information <1> [Mechanism sensor information and Mechanism mode position] EMG detail information <2> [Type of the cassette tape in use <1>] EMG detail information <2> [Winding position of the cassette tape in use] EMG detail information <2> [Type of the cassette tape in use <2> (Winding area)]
(EMG-02e)
1-6
1.7.3 EMG content description
Note: EMG contents “E08/E09” are for the model with Dynamic Drum (DD).
Table 1-7-3a
When the mechanism mode cannot be changed to an-other mode even when the loading motor has rotatedfor more than 4 seconds in the loading direction, [E:01]is identified and the power is turned off.
When the mechanism mode cannot be changed to an-other mode even when the loading motor has rotatedfor more than 4 seconds in the unloading direction, [E:02]is identified and the power is turned off.
When the take-up reel pulse has not been generated formore than 4 seconds in the capstan rotating mode, [E:03]is identified, the pinch rollers are turned off and stopped,and the power is turned off. However, the reel EMG isnot detected in STILL/SLOW modes.
When the drum FG pulse has not been input for morethan 3 seconds in the drum rotating mode, [E:04] is iden-tified, the pinch rollers are turned off and stopped, andthe power is turned off.
When the eject operation does not complete in 3 sec-onds after the start, [E:05] is identified, the pinch rollersare turned off and stopped, and the power is turned off.When the cassette insertion operation does not completein 3 seconds after the start, the cassette is ejected. Inaddition, when the operation does not complete within3 seconds after the start, [E:05] is also identified and thepower is turned off immediately.
When the capstan FG pulse has not been generated formore than 1 second in the capstan rotating mode, [E:06]is identified, the pinch rollers are turned off and stopped,and the power is turned off.However, the capstan EMGis not detected in STILL/SLOW/FF/REW modes.
When short-circuiting of the SW power supply with GNDhas lasted for 0.5 second or more, [E:07] is identified,all the motors are stopped and the power is turned off.
When DD tilting does not complete in 4 seconds, [E:08]is identified, the tilt motor is stopped and the power isturned off.
When the DD FG pulse is not generated within 2.5 sec-onds, [E:09] is identified, the tilt motor is stopped andthe power is turned off.
When the supply reel pulse has not been generated formore than 10 seconds in the capstan rotating mode,[E:0A] is identified and the cassette is ejected (but thepower is not turned off). However, note that the reel EMGis not detected in the SLOW/STILL mode.
1. The mechanism is locked in the middle of mode transition.2. The mechanism is locked at the loading end due to the encoder position
reading error during mode transition.3. Power is not supplied to the loading MDA.
1. The mechanism is locked in the middle of mode transition.2. The mechanism is locked at the unloading end due to the encoder posi-
tion reading error during mode transition.3. Power is not supplied to the loading MDA.
1. The take-up reel pulse is not generated in the FWD transport modes (PLAY/FWD SEARCH/FF, etc.) because;1) The idler gear is not meshed with the take-up reel gear;2) The idler gear is meshed with the take-up reel gear, but incapable of wind-
ing due to too large mechanical load (abnormal tension);3) The take-up reel sensor does not output the FG pulse.
2. The supply reel pulse is not generated in the REV transport modes (REVSEARCH/REW, etc.) because;1) The idler gear is not meshed with the supply reel gear.2) The idler gear is meshed with the supply reel gear, but incapable of wind-
ing due to too large a mechanical load (abnormal tension);3) The supply reel sensor does not output the FG pulse.
3. Power is not supplied to the reel sensors.
1. The drum could not start or the drum rotation has stopped due to too largea load on the tape, because;1) The tape tension is abnormally high;2) The tape is damaged or a foreign object (grease, etc.) adheres to the tape.
2. The drum FG pulse did not reach the System controller CPU because;1) The signal circuit is disconnected in the middle;2) The FG pulse generator (hall device) of the drum is faulty.
3. The drum control voltage (DRUM CTL V) is not supplied to the MDA.4. Power is not supplied to the drum MDA.
1. The cassette cannot be ejected due to a failure in the drive mechanism ofthe housing.
2. When the housing load increases during ejection, the loading motor isstopped because of lack of headroom in its drive torque.
Housing load increasing factors: Temperature environment (low tempera-ture, etc.), mechanism wear or failure.
3. The sensor/switch for detecting the end of ejection are not functioning normally.4. The loading motor drive voltage is lower than specified or power is not sup-
plied to the motor (MDA).5. When the user attempted to eject a cassette, a foreign object (or perhaps
the user's hand) was caught in the opening of the housing.
1. The capstan could not start or the capstan rotation has stopped due to toolarge a load on the tape, because;1) The tape tension is abnormally high (mechanical lock);2) The tape is damaged or a foreign object (grease, etc.) is adhered to the
tape (occurrence of tape entangling, etc.).2. The capstan FG pulse did not reach the System controller CPU because;
1) The signal circuit is disconnected in the middle;2) The FG pulse generator (MR device) of the capstans is faulty.
3. The capstan control voltage (CAPSTAN CTL V) is not supplied to the MDA.4. Power is not supplied to the capstan MDA.
1. The SW 5 V power supply circuit is shorted with GND.2. The SW 12 V power supply circuit is shorted with GND.
1. The absolute value sensor is defective. (The soldered parts have separated.)2. The pull-up resistor at the absolute sensor output is defective. (The soldered parts
have separated.)3. Contact failure or soldering failure of the pins of the connector (board-to-board) to the
absolute value sensor.4. The absolute value sensor data is not sent to the System Controller CPU.
1. The FG sensor is defective. (The soldered parts have separated.)2. The pull-up resistor at the FG sensor output is defective. (The soldered parts have
separated.)3. Contact failure or soldering failure of the pins of the connector (board-to-board) to the FG sensor.4. The power to the sensor is not supplied. (Connection failure/soldering failure)5. The FG pulse is not sent to the System Controller CPU.6. The tilt motor is defective. (The soldered parts have separated.)7. The drive power to the tilt motor is not supplied. (Connection failure/soldering failure)8. The tilt motor drive MDA - IC is defective.9. Auto-recovery of the DD tilting cannot take place due to overrun.
1. The supply reel pulse is not generated in the FWD transport mode (PLAY/FWD SEARCH/FF, etc.) because;1) PLAY/FWD or SEARCH/FF is started while the tape in the inserted cas-
sette is cut in the middle;2) A mechanical factor caused tape slack inside and outside the supply
reel side of the cassette shell. In this case, the supply reel will not rotateuntil the tape slack is removed by the FWD transport, so the pulse is notgenerated until then;
3) The FG pulse output from the supply reel sensor is absent.2. The take-up reel pulse is not generated in the REV transport mode (REV
SEARCH/REW, etc.).1) REV SEARCH/REW is started when the tape in the inserted cassette
has been cut in the middle;2) A mechanical factor caused tape slack inside and outside the take-up
reel side of the cassette shell. In this case, the supply reel will not rotateuntil the tape slack is removed by the REV transport, so the pulse willnot be generated until that time;
3) The FG pulse output from the take-up reel sensor is absent.3. The power to a reel sensor is not supplied.
FDP CONTENT CAUSE
Presupposing the presence of the control pulse output in the PLAY mode, when the value obtained by mixing the two V.FM outputchannels (without regard to the A.FM output) has remained below a certain threshold level for more than 10 seconds, [E:C1] or [E:U1]is identified and recorded in the emergency history. During the period in which a head clog is detected, the FDP and OSD repeat the“3-second warning display” and “7-second noise picture display” alternately.
EMG code : “E:C1” or “E:U1” / FDP : “U:01” / OSD : “Try cleaning tape.” or “Use cleaning cassette.”The head clog warning is reset when the above-mentioned threshold has been exceeded for more than 2 seconds or the mode ischanged to another mode than PLAY.
EC1 or EU1:Head clog warning
E0A:Supply ReelPulse EMG
E07: SW PowerShort-CircuitEMG
E06: Capstan FGEMG
E05: Cassette EjectEMG
E04: Drum FGEMG
E03: Take Up ReelPulse EMG
E02: Unloading EMG
E01: Loading EMG
E08: DD Initialized(AbsolutePositionSensor)EMG
E09: DD FG EMG
1-7
1.7.4 EMG detail information <1>
The status (electrical operation mode) of the VCR and the sta-tus (mechanism operation mode/sensor information) of themechanism in the latest EMG can be confirmed based on thefigure in EMG detail information <1> .
[FDP/OSD display]
* 1 : * 2 : 34
* 1 : Deck operation mode at the moment of EMG * 2 : Mechanism operation mode at the moment of EMG 3– : Mechanism sensor information at the moment of EMG –4 : Mechanism mode position at the moment of EMG
Note:• For EMG detailed information <1>, the content of the code
that is shown on the FDP (or OSD) differs depending onthe parts number of the system control microprocessor(IC3001) of the VCR. The system control microprocessorparts number starts with two letters, refer these to the cor-responding table.
* 1 : Deck operation mode[Common table of MN*, HD* and M3*]
00 - Mechanism being initialized01 00 STOP with pinch roller pressure off (or tape present with P.OFF)02 01 STOP with pinch roller pressure on03 - POWER OFF as a result of EMG04 04 PLAY0C 0E REC10 11 Cassette ejected20 22 FF21 - Tape fully loaded, START sensor ON, short FF22 - Cassette identification FWD SEARCH before transition to FF (SP
x7-speed)24 26 FWD SEARCH (variable speed) including x2-speed2C 2E INSERT REC40 43 REW42 - Cassette identification REV SEARCH before transition to REW (SP
x7-speed)44 47 REV SEARCH (variable speed)4C 4C AUDIO DUB6C 6E INSERT REC (VIDEO + AUDIO)84 84 FWD STILL / SLOW85 85 REV STILL / SLOW8C 8F REC PAUSE8D - Back spacing8E - Forward spacing (FWD transport mode with BEST function)AC AF INSERT REC PAUSEAD - INSERT REC back spacingCC CD AUDIO DUB PAUSECD - AUDIO DUB back spacingEC EF INSERT REC (VIDEO + AUDIO) PAUSEED - INSERT REC (VIDEO + AUDIO) back spacing
* 2 : Mechanism operation mode[Common table of MN* and M3*]
[Table of HD*]Display Mechanism operation mode
00 STOP with pinch roller pressure off01 STOP with pinch roller pressure on02 U/L STOP (or tape being loaded)04 PLAY05 PLAY (x1-speed playback using JOG)0E REC11 Cassette ejected22 FF26 FWD SEARCH (variable speed) including x2-speed2E INSERT REC43 REW47 REV SEARCH4C AUDIO DUB6E INSERT REC (VIDEO + AUDIO)84 FWD STILL/SLOW85 REV STILL/SLOW8F REC PAUSEAF INSERT REC PAUSEC7 REV SEARCH (x1-speed reverse playback using JOG)CD AUDIO DUB PAUSEEF INSERT REC (VIDEO + AUDIO) PAUSEF0 Mechanism being initializedF1 POWER OFF as a result of EMGF2 Cassette being insertedF3 Cassette being ejectedF4 Transition from STOP with pinch roller pressure on to STOP with pinch
roller pressure offF5 Transition from STOP with pinch roller pressure on to PLAYF6 Transition from STOP with pinch roller pressure on to RECF7 Cassette type detection SEARCH before FF/REW is being executedF8 Tape being unloadedF9 Transition from STOP with pinch roller pressure off to STOP with pinch
roller pressure onFA Transition from STOP with pinch roller pressure off to FF/REWFB Transition from STOP with pinch roller pressure off to REC.P (T.REC,etc.)FC Transition from STOP with pinch roller pressure off to cassette type de-
tection SEARCHFD Short REV being executed after END sensor on during unloadingFE Tension loosening being executed after tape loading (STOP with pinch
roller pressure on)
DisplayDeck operation mode
MN*/M3* HD*
00 00 Command standby (Status without executing command)02 02 POWER OFF by EMG occurrence04 04 Moving to the adjacent position in the LOAD direction06 06 Moving to the adjacent position in the UNLOAD direction08 08 Cassette ejection being executed / Cassette housing ejection being
executed- 0A Mode transition to STOP with cassette ejection end
0A 0C Cassette insertion being executed0C 0E Tape being loaded0E 10 Tape being unloaded10 12 Mode transition to STOP with pinch roller compression ON12 14 Mode transition to STOP with pinch roller compression OFF14 16 Mode transition to STOP with pinch roller compression OFF as a result
of POWER OFF16 18 Mode transition to STOP with pinch roller compression ON as a result
of POWER ON18 1A Mode transition to PLAY1A 1C Mode transition to FWD SEARCH1C 1E Mode transition to REC1E 20 Mode transition to FWD STILL / SLOW20 22 Mode transition to REV STILL / SLOW22 24 Mode transition to REV SEARCH24 26 Mode transition from FF / REW to STOP26 28 Mode transition to FF28 2A Mode transition to REW2A 2C 4 sec. of REV as a result of END sensor going ON during loading2C 2E Short FF / REV as a result of END sensor going ON during unloading2E 30 Mechanism position being corrected due to overrun80 80 Mechanism in initial position (Dummy command)
-2 -7 - Housing operating- - -1 Between EJECT and U / L STOP
-3 -1 -2 U / L STOP position- - -3 Guide arm drive position
-4 -7 -4 Tape being loaded / unloaded (When the pole base islocated on the front side of the position just beside thedrum)
-5 -2 -5 Tape being loaded / unloaded (When the pole base islocated on the rear side of the position just beside thedrum)
-6 -7 -6 Pole base compressed position-7 -3 -F FF / REW position-8 -7 -F Between FF / REW and STOP with pinch roller compres-
sion ON-9 -4 -F STOP with pinch roller compression OFF-A -7 -E Between STOP with pinch roller compression OFF and
REV-B -5 - REV (REV STILL / SLOW) position- - -D REV position- - -C Between REV and REV STILL / SLOW- - -B REV STILL / SLOW position
-C -7 - Between REV and FWD- - -A Between REV STILL / SLOW and FWD STILL / SLOW
-D -6 - FWD (FWD STILL / SLOW) position- - -9 FWD STILL / SLOW position
-E -7 - Between FWD and PLAY- - -8 Between FWD STILL / SLOW and PLAY
-F -6 -7 PLAY position
0- VHS Cassette insertion Tab broken ON ON1- VHS Cassette insertion Tab broken ON OFF2- VHS Cassette insertion Tab broken OFF ON3- VHS Cassette insertion Tab broken OFF OFF4- VHS Cassette insertion Tab present ON ON5- VHS Cassette insertion Tab present ON OFF6- VHS Cassette insertion Tab present OFF ON7- VHS Cassette insertion Tab present OFF OFF8- S-VHS Cassette ejection Tab broken ON ON9- S-VHS Cassette ejection Tab broken ON OFFA- S-VHS Cassette ejection Tab broken OFF ONB- S-VHS Cassette ejection Tab broken OFF OFFC- S-VHS Cassette ejection Tab present ON OND- S-VHS Cassette ejection Tab present ON OFFE- S-VHS Cassette ejection Tab present OFF ONF- S-VHS Cassette ejection Tab present OFF OFF
3– : Mechanism sensor information[Common table of MN*, HD* and M3*]
Mechanism sensor information Display MN* / HD* M3* REC safety Start End
S-VHS SW CASS SW SW sensor sensor
* 6 : Cassette tape winding position
The cassette tape winding position at the moment of EMG isdisplayed by dividing the entire tape (from the beginning to theend) in 22 sections using a hex number from “00” to “15”.
“00” : End of winding“15” : Beginning of winding“FF or – – ” : Tape position not identified
–4 : Mechanism mode position[Common table of MN*, HD* and M3*]
Display Mechanism mode position
MN* HD* M3*
Note:• The values of cassette tape type <2> in the above table
are typical values with representative cassette tapes.
* 7 : Cassette tape type <2> (Winding area)
Display Cassette tape type <2>
00 Cassette type not identified07 Small reel, thick tape T-5
08 - 0E C cassette, thick tape TC-1009 - 15 C cassette, thick tape TC-20P0A - 0B Small reel, thick tape T-200A - 16 C cassette, thin tape TC-300A - 16 C cassette, thin tape TC-400D - 0F Small reel, thick tape T-4011 - 14 Small reel, thick tape T-6015 - 18 Small reel, thick tape T-80 / DF-16017 - 1A Small reel, thick tape T-90 / DF-18019 - 1D Small reel, thick tape T-1001D - 21 Small reel, thick tape T-120 / DF-2401E - 1F Small reel, thin tape T-1401F - 23 Small reel, thick tape T-13021 - 23 Small reel, thin tape T-16021 - 23 Small reel, thin tape T-16822 - 24 Small reel, thick tape DF-30022 - 24 Small reel, thin tape T-180 / DF-36022 - 24 Small reel, thin tape T-210 / DF-42022 - 23 Large reel T-523 - 24 Large reel T-1025 - 26 Large reel T-2027 - 29 Large reel T-3029 - 2B Large reel T-402D - 2F Large reel T-60
Notes:• Cassette tape type <1> is identified a few times during mode
transition and the identification count is variable depending onthe cassette tape type. If an EMG occurs in the middle of identi-fication, the cassette tape type may not be able to be identified.
• If other value than those listed in the above table is displayed,the cassette tape type is not identified.
Display Cassette tape type <1>
00 Cassette type not identified16 Large reel/small reel (T-0 to T-15/T-130 to T-210) not classified82 Small reel, thick tape (T-120) identified/thin tape (T-140) identified84 Large reel (T-0 to T-60) identified92 Small reel, thick tape (T-130) identified/thin tape (T-160 to T-210) identified93 Small reel, thick tape/C cassette (T-0 to T-100/C cassette) not classifiedC3 Small reel, thick tape/C cassette (T-0 to T-100/C cassette) being classifiedD3 Small reel, thick tape/C cassette (T-0 to T-100/C cassette) being classifiedE1 C cassette, thick tape (TC-10 to TC-20) identifiedE2 Small reel, thick tape (T-0 to T-100) identifiedE9 C cassette, thin tape (TC-30 to TC-40) identifiedF1 C cassette, thick tape/thin tape (TC-10 to TC-40) not classified
* 5 : Cassette tape type <1>
Note:• EMG detail information <2> is the reference information
stored using the remaining tape detection function of thecassette tape. As a result, it may not identify cassette cor-rectly when a special cassette tape is used or when thetape has variable thickness.
1.7.5 EMG detail information <2>
The type of the cassette tape and the cassette tape winding po-sition can be confirmed based on the figure in EMG detail infor-mation <2> .
[FDP/OSD display]
* 5 : * 6 : * 7* 5 : Type of the cassette tape in use <1>* 6 : Winding position of the cassette tape in use* 7 : Type of the cassette tape in use <2> (Winding area)
Note:• In the case of the "HD*” microprocessor, as the display is
always "-7” at any intermediate position between modes,the position of transitory EMG may sometimes not be lo-cated.
2-1
SECTION 2MECHANISM ADJUSTMENT
2.1 Before starting repair and adjustment
2.1.1 Precautions
(1) Unplug the power cord plug of the VCR before using yoursoldering iron.
(2) Take care not to cause any damage to the conductorwires when plugging and unplugging the connectors.
(3) Do not randomly handle the parts without identifyingwhere the trouble is.
(4) Exercise enough care not to damage the lugs, etc. dur-ing the repair work.
(5) When reattaching the front panel assembly, make surethat the door opener of the cassette holder assembly islowered in position prior to the reinstallation. (See SEC-TION 1 DISASSEMBLY.)
(6) When using the Jig RCU, it is required to set the VCR tothe Jig RCU mode (the mode in which codes from theJig RCU can be received). (See SECTION 1 DISASSEM-BLY.)
2.1.2 Checking for proper mechanical operations
Enter the mechanism service mode when you want to oper-ate the mechanism when no cassette is loaded. (See SEC-TION 1 DISASSEMBLY.)
2.1.3 Manually removing the cassette tape
1. In case of electrical failuresIf you cannot remove the cassette tape which is loaded be-cause of any electrical failure, manually remove it by takingthe following steps.
(1) Unplug the power cord plug from the power outlet.(2) Refer to the disassembly procedure and perform the dis-
assembly of the major parts before removing the drumassembly.
(3) Unload the pole base assembly by manually turning theloading motor of the mechanism assembly toward thefront. In doing so, hold the tape by the hand to keep theslack away from any grease. (See Fig.2-1-3a.)
(4) Bring the pole base assembly to a pause when it reachesthe position where it is hidden behind the cassette tape.
(5) Move the top guide toward the drum while holding downthe lug (A) of the bracket retaining the top guide. Like-wise hold part (B) down and remove the top guide.Section (C) of the top guide is then brought under thecassette lid. Then remove the top guide by pressing thewhole cassette tape down. (See Fig.2-1-3b.)
(6) Remove the cassette tape by holding both the slackenedtape and the cassette lid.
(7) Take up the slack of the tape into the cassette. This com-pletes removal of the cassette tape.
Note:• For the disassembly procedure of the major parts and
details of the precautions to be taken, see “SECTION1 DISASSEMBLY”.
Fig. 2-1-3b
Fig. 2-1-3a
Loading motor
Pole base assembly
Press
(C)
(A)
(B)
2-2
2. In case of mechanical failureIf you cannot remove the cassette tape which is loaded be-cause of any mechanical failure, manually remove it by tak-ing the following steps.(1) Unplug the power cable and remove the top cover, front
panel assembly and others so that the mechanism as-sembly is visible. (See SECTION 1 DASASSEMBLY.)
(2) While keeping the tension arm assembly of the mecha-nism assembly free from tension, pull the tape on the polebase assembly (supply or take-up side) out of the guideroller. (See Fig.2-1-3c.)
(3) Take the spring of the pinch roller arm assembly off thehook of the press lever assembly, and detach it from thetape. (See Fig.2-1-3d.)
(4) In the same way as in the electrical failure instructions in2.1.3-1(5), remove the top guide.
(5) Raise the cassette tape cover. By keeping it in that posi-tion, draw out the cassette tape case from the cassetteholder and take out the tape.
(6) By hanging the pinch roller arm assembly spring backon the hook, take up the slack of the tape into the cas-sette.
Fig. 2-1-3d
Fig. 2-1-3c
Pole base assembly (take-up side)
Pole base assembly (supply side)
Tension arm assembly
Guide pole guard
Pinch roller arm assembly
Press lever assembly
Take the spring off the hook, and detach it from the tape.
2.1.4 Jigs and tools required for adjustment
Roller driverPTU94002
A/C head positioning toolPTU94010
Back tension cassette gaugePUJ48076-2
Jig RCUPTU94023B
Torque gaugePUJ48075-2
Alignment tape(SP, stairstep, PAL)
MHPE
Alignment tape(LP, stairstep, PAL)
MHPE-L
2-3
2.1.5 Maintenance and inspection
1. Location of major mechanical partsIn this chapter, the two mechanism speeds are described by comparing the speeds of the standard type and the high-speedFF/REW type.It is possible to distinguish between these two types of mechanism by the diameters of their capstan pulleys.The capstan pulley diameter for the standard type is approx. 32 mm.The capstan pulley diameter for the high-speed FF/REW type is approx. 43 mm.For information on the different parts used in the two mechanism types, please refer to the “Replacement of major parts”.
Fig. 2-1-5a Mechanism assembly top side
Stator assembly
UV catcher2 (supply and take-up side)
Drum assemblyHead base
A/C head
Loading motor
Pinch roller arm assembly
Guide pole guard
Press lever assembly
Lid guide
Guide arm assembly
Reel disk (take-up side)
Sub brake assembly (take-up side)
Main brake assembly(take-up side)
Idler arm assemblyIdler lever
Main brake assembly(supply side)
Reel disk (supply side)
Rec safety lever
Tension brake assembly
Adjust pin
Tension arm assembly
Pole base assembly (supply side)
Full erase head
Pole base assembly (take-up side)
T1
T26
T25
T24
T23
T22
T2T3 T5 T7
T8
T9
T10
T11
T12
T13
T14
T15
T16T18T20
T17T19T21
T6
Fig. 2-1-5b Mechanism assembly bottom side
Belt (loading motor)
Capstan motor
Belt (capstan)
Capstan brake assembly
Loading arm gear (take-up side)
Loading arm gear (supply side)
Plate (supply side)
Control plate
Worm gear
Control cam
Cassette gear
Rotary encoder
Change lever assembly Clutch unit
Take-up leverTake-up head
Control bracket1
Tension arm bearing
B1
B22
B3 B5
B6
B7
B8
B9
B10
B12
B15
Rotary encoder guideB16
B17
B18
Brake leverB19
B20
B21
B14
B11
B4B2
Direct gearB13
Link lever
2-4
Guide rail Roller cam assemblyL2L1
Opener guide
Door opener
Drive gear
Cassette housing bracket
Limit gear
Worm gear
Belt (loading motor)
Loading motor
R2
R3 R5
R4
R1
Fig. 2-1-5c Mechanism assembly left side
Fig. 2-1-5d Mechanism assembly right side
5. Disassembling procedure tableThe following table indicates the order in which parts are re-moved for replacement. To replace parts, remove them inthe order of 1 to 18 as shown in the table. To install them,reverse the removal sequence.The symbols and numbers preceding the individual partnames represent the numbers in the “Location of major me-chanical parts” table. Also, the “T”, “B”, and “T/B” on the rightof each part name shows that the particular part is removedfrom the front, from the back, and from both sides of themechanism, respectively.
2. CleaningRegular cleaning of the transport system parts is desirablebut practically impossible. So make it a rule to carry out clean-ing of the tape transport system whenever the machine isserviced.When the video head, tape guide and/or brush get soiled,the playback picture may appear inferior or at worst disap-pear, resulting in possible tape damage.
(1) When cleaning the upper drum (especially the videohead), soak a piece of closely woven cloth or Kimu-wipewith alcohol and while holding the cloth onto the upperdrum by the fingers, turn the upper drumcounterclockwise.
Note:• Absolutely avoid sweeping the upper drum vertically
as this will cause damage to the video head.
(2) To clean the parts of the tape transport system other thanthe upper drum, use a piece of closely woven cloth or acotton swab soaked with alcohol.
(3) After cleaning, make sure that the cleaned parts are com-pletely dry before using the video tape.
3. LubricationWith no need for periodical lubrication, you have only to lu-bricate new parts after replacement. If any oil or grease oncontact parts is soiled, wipe it off and newly lubricate theparts.
Note:• See the “mechanism assembly” diagram of the parts
list for the lubricating or greasing spots, and for thetypes of oil or grease to be used.
~1000H ~2000H
Upper drum assembly ¤R RA/C head ¤R ¤RLower drum assembly ¤ ¤RPinch roller arm assembly ¤ ¤Full erase head ¤ ¤Tension arm assembly ¤ ¤Capstan motor (Shaft) ¤ ¤Guide arm assembly ¤ ¤Capstan motor RCapstan brake assembly RMain brake assembly RBelt (Capstan) R RBelt (Loading motor) RLoading motor RClutch unit RWorm gear RControl plate RBrush ¤R ¤RTension brake assembly R RRotary encoder R
4. Suggested servicing schedule for main componentsThe following table indicates the suggested period for suchservice measures as cleaning,lubrication and replacement.In practice, the indicated periods will vary widely accordingto environmental and usage conditions.However, the indi-cated components should be inspected when a set is broughtfor service and the maintenance work performed if neces-sary. Also note that rubber parts may deform in time,even ifthe set is not used.
Table 2-1-5bNote:• The parts with marked ( * ) have different types of mecha-
nisms (standard type or high-speed FF/REW type).
* 1 : Uses the standard type mechanism only.
* 2 : Uses the high-speed FF/REW type mechanism only.
2-6
(4) While swinging the lock levers (R) and (L) of the cassetteholder assembly toward the front, slide the cassetteholder assembly until its legs come to where the guiderail and the roller cam assembly have been removed (sothat the drive arm is upright). (See Fig.2-2-3c.)
Fig. 2-2-3c
Cassette holder assembly
Lock lever (L)Drive arm(Upright)
Leg Legs
2.2.3 Cassette holder assembly
1. How to remove(1) Remove the guide rail and roller cam assembly. (See
Fig.2-2-3a.)(3 lugs on the guide rail and one lug on the roller camassembly)
Fig. 2-2-2a
Worm gear
Guide hole
Control cam
Chassis hole
Control plate
Mark E
Fig. 2-2-3b
(2) Remove the two slit washers and remove the cassettehousing bracket. (See Fig.2-2-3b.)
(3) Remove the opener guide, spring(A), door opener, relaygear and limit gear. (See Fig.2-2-3b.)
Fig. 2-2-3a
Lugs Lug
Lug
Guide rail
Roller cam assembly
Limit gear
Relay gear
Opener guide
Spring(A)
Cassette housing bracket
Slit washersDoor opener
2.2 Replacement of major parts
2.2.1 Before starting disassembling (Phase matchingbetween mechanical parts)
The mechanism of this unit is closely linked with the rotaryencoder and system controller circuits.Since the system controller detects the status of mechani-cal operation in response to phases of the rotary encoder(internal switch positions), the mechanism may not operateproperly unless such parts as the rotary encoder, controlplate, loading arm gear, control cam, cassette gear, limit gear,relay gear and drive gear are installed in their correct posi-tions.Especially, this model is not provided with any cassette hous-ing assembly, so that cassette loading and unloading mustbe accomplished by operation of the cassette holder assem-bly. The latter is in turn driven by such parts as the drivegear, relay gear and limit gear. Exercise enough care, there-fore, to have the phases of all this gear matching one an-other. (For information on phase matching of the mechanism,see the instructions on how to install individual parts.)This unit is provided with a mechanism assembly mode. It istherefore necessary to enter this mode for assembling anddisassembling procedures.This mode is usually not in use, manually set it when it isrequired.
2.2.2 How to set the “Mechanism assembling mode”
Remove the mechanism assembly and place it bottom sideup. (See SECTION 1 DISASSEMBLY.) Turn the worm geartoward the front so that the guide hole of the control cam isbrought into alignment with the hole at the mechanism as-sembly chassis. This position renders the mechanism assem-bling mode operational. Make sure that the control plate islocated in alignment with the mark E. (See Fig.2-2-2a.)
2-7
Fig. 2-2-3d
(5) While holding the left side of the cassette holder, lift thecassette holder assembly so that the three legs on theleft side are all released. Then pull the legs (A) and (B)on the right side out of the rail and also pull up the leg(C).(See Fig.2-2-3d and Fig.2-2-3e.)
(6) Draw out the drive gear, and remove the drive arm.
Fig. 2-2-3e
Cassette holder assembly
Cassette holder assembly
(A)
(C) (B)
Fig. 2-2-3f
Hole
Hole
Drive arm
Drive gear
Drive arm
(1)(2)
(A)
(B)
Main deck right sideFig. 2-2-3g
2. How to install (Phase matching)(1) Insert the section (A) of the drive arm into the section (B)
of the main deck.(2) Insert the section (1) of the drive gear into the round hole,
and the section (2) into the square hole on the drive arm.(See Fig.2-2-3f.)
(3) Hold the drive arm upright and fit the leg (C) on the rightside of the cassette holder assembly into the groove. (SeeFig.2-2-3g.)
(4) While swinging the lock lever (R) of the cassette holderassembly toward the front, put the legs (A) and (B) intothe rail. (See Fig.2-2-3g.)
(5) Drop the three legs on the left side of the cassette holderassembly into the groove at one time. (See Fig.2-2-3h.)
(6) Slide the whole cassette holder assembly toward the frontto bring it to the eject end position.
(7) Install the limit gear so that the notch on the outer cir-cumference of the limit gear is brought into alignment withthe guide hole on the main deck. (See Fig.2-2-3i.)
(8) Install so that the notch on the periphery of the relay gearis aligned with the notch of the main deck and that holeA of the relay gear is aligned with the hole A of the limitgear and that hole B of the relay gear is aligned with thehole B of the drive gear. (See Fig.2-2-3i.)
(9) Install the door opener, opener guide, spring(A) and cas-sette housing bracket and fasten the two slit washers.
Cassette holder assembly
Drive arm
Lock lever (R)
(A)
(C) (B)
Fig. 2-2-3h
Cassette holder assembly
2-8
2.2.7 Loading motor
1. How to remove(1) Remove the belt wound around the worm gear.(2) Open the two lugs of the motor guide and remove the
loading motor, loading motor board assembly and motorguide altogether by pulling them up.
(3) When replacing the loading motor board assembly, takecare with the orientation of the loading motor. (Install sothat the loading motor label faces upward.)
(4) When the motor pulley has been replaced, choose thefitting dimension as indicated in Fig.2-2-7a.
2.2.4 Pinch roller arm assembly
1. How to remove(1) Remove the spring from the hook of the press lever as-
sembly.(2) Remove the slit washer and remove the pinch roller seat
2. (See Fig.2-2-4a.)(3) Remove the pinch roller arm assembly by pulling it up.
Fig. 2-2-5a
2.2.6 A/C head
1. How to remove(1) Remove the two screws (A) and remove the A/C head
together with the head base.(2) When replacing only the A/C head, remove the three
screws (B) while controlling the compression spring.
Fig. 2-2-6a
Fig. 2-2-6c
Fig. 2-2-4a
2.2.5 Guide arm assembly and press lever assembly
1. How to remove(1) Remove the spring and expand the lug of the lid guide in
the arrow-indicated direction. Then remove the guide armassembly by pulling it up.
(2) Remove the press lever assembly by pulling it up. (SeeFig.2-2-5a.)
Tension spring
Press lever assembly
Guide arm assembly
LugLid guide
Head base
Screws(A)
A/C head
Compression springs
Head base
A/C head boardassembly
A/C head
Screws(B)
Fig. 2-2-6b
2. How to install(1) To make the post-installation adjustment easier, set the
temporary level as indicated in Fig.2-2-6c. Also make surethat the screw center (centre) is brought into alignmentwith the center (centre) position of the slot.
Head base
Head base
Screw
A/C head
A/C head
12.4 mm
Pinch roller seat2
Pinch roller arm assembly
Pinch roller arm assembly
Slit washer
Spring
Press lever assembly
Fig. 2-2-3i
Relay gear
Drive gear Limit gear
Guide holeNotches Notch
B
AA
B
2-9
Fig. 2-2-8b
Loading motor board assembly
Loading motor
Motor guide
Worm gear
Belt
Lugs
6.5 ± 0.2 mm
Motor pulley
LAB
EL
Fig. 2-2-7a
Fig. 2-2-8a
2.2.8 Capstan motor
1. How to remove(1) Remove the belt (capstan) on the mechanism assembly
back side.(2) Remove the three screws (A) and remove the capstan
motor.
Capstan motor
Belt
Screw(A)
Screws(A)
2. How to install (Centering the mounting position)When the capstan motor has once been removed and thenreinstalled out of the initial correct position in the rotationaldirection, the capstan motor current may be unstable duringoperation in high or low temperatures. This may result ingreater Wow & Flutter and occasionally in power breakdownbecause of current over - load. Install the capstan motor whilefollowing the procedure given below.(The capstan motor is centrally located when the unit isshipped from the factory.)
(1) Provisionally tighten the three screws (A) securing thecapstan motor.
(2) Install the mechanism assembly to which the capstanmotor is provisionally fastened on the bottom chassiswhich incorporates the Main board assembly. (No needto tighten the screws for mounting the mechanism.)Make sure that all the connectors for the mechanism as-sembly and the Main board assembly are correctly in-stalled as indicated in Fig. 2-2-8b.
(3) Making sure that the connector for the capstan motor iscorrectly mounted, and securely tighten the three screws(A).
Note:• When the capstan motor has been replaced with a new
one, perform recording in the EP(or LP) mode for atleast 2 minutes at normal temperatures immediately be-fore starting the FF/REW or SEARCH operations (Ag-ing).
SpacerSpacer
Connector forthe capstan motor
2.2.9 Pole base assembly (supply or take-up side)
1. How to remove(1) Remove the UV catcher 2 on the removal side by loos-
ening the screw (A).(2) Remove the pole base assembly on the supply side from
the mechanism assembly by loosening the screw (B) onthe mechanism assembly back side and sliding the polebase assembly toward the UV catcher 2.
(3) As for the pole base assembly on the take-up side, turnthe pulley of the loading motor to lower the cassetteholder because the screw (B) is hidden under the con-trol plate. (See the “Procedures for Lowering the Cassetteholder assembly” of 1.3 DISASSEMBLY/ASSEMBLYMETHOD.) Further turn the motor pulley to move the cas-sette holder until the screw (B) is no longer under the con-trol plate (in the half-loading position). Then remove it asdone for the supply side by removing the screw (B).
Note:• After reinstalling the Pole base assembly and the UV
catcher2, be sure to perform compatibility adjustment.
Fig. 2-2-9a
Screw(B)
Screw(A)
UV catcher2
Screw(A)
UV catcher2
2-10
Fig. 2-2-11a
2. How to install(1) Install the clutch gear, spring (A), spring (C), direct gear,
spacer and others to the individual shafts of the maindeck, and finally the slit washer. (See Fig.2-2-12a.)
(2) Let the spring (B) drops into the rotary encoder guide holeand install the change lever assembly.(Take care not tomistake a direction of the spring.) The point is to slightlylift the coupling gear and catch it from the both sides withthe assembly. (See Fig.2-2-12b.)
Slit washer
Belt
Clutch unit
2.2.11 Clutch unit
(1) Remove the belt wound around the capstan motor andthe clutch unit.
(2) Remove the slit washer and remove the clutch unit.
Fig. 2-2-12b
Fig. 2-2-12a
Spacer
Change lever assembly
Direct gear
Clutch gear
Spring (C)
Slit washer
Lugs
Spring(A)Position the projecting side down.
Spring(B)
Washer (*1)
Spacer
Coupling gear
Spring(B)
Rotary encoder guide
Main deck Main deck
Change lever assembly
Coupling gear
2.2.12 Change lever assembly, direct gear, clutch gearand coupling gear
1. How to remove(1) Release the two lugs of the rotary encoder guide in the
arrow-indicated direction and remove the change leverassembly.
(2) Remove the slit washer retaining the direct gear and re-move the latter.Take care so as not to lose the washer and spring. (SeeFig.2-2-12a.)
2.2.10 Rotary encoder
1. How to remove(1) Remove the screw (A) and remove the rotary encoder
by pulling it up. (See Fig. 2-2-10a.)
Fig. 2-2-10a
Rotary encoder (Front side)
Screw(A)
Rotary encoder (Back side)
Positioning pin of the rotary encoder
Guide marks
Fig. 2-2-10b
2. How to install (Phase matching)(1) Make sure that the mark E of the control plate is in align-
ment with the mark of the loading arm gear shaft andbring the guide marks on the rotary encoder into align-ment as indicated in Fig.2-2-10a. (See Fig. 2-2-10a andFig. 2-2-10b.)
(2) Turn over the rotary encoder with its guide marks kept inalignment and install it by fitting on the shaft of the rotaryencoder guide and the positioning pin.
(3) Tighten the screw (A) to complete the installation.
Control plateShaft of the rotary encoder guide
Mark E
Note:• The parts with marked (*) have different types of mechanisms (standard type or high-
speed FF/REW type).
*1 : Uses the standard type mechanism only.
*2 : Uses the high-speed FF/REW type mechanism only.
2-11
Fig. 2-2-13a
Slit washers
Link lever
Locking section of the control plate
2.2.13 Link lever
1. How to remove(1) Remove the two slit washers.(2) Remove the link lever by lifting it from the shaft retained
by the slit washers. Then swing the link levercounterclockwise and remove it from the locking sectionof the control plate.
Fig. 2-2-13b
2. How to install (Phase matching)(1) Slide the control plate so that its mark E is aligned with
the mark on the loading arm gear shaft. (See Fig.2-2-13b.)
(2) Rotate the worm gear until the guide hole of the controlcam is aligned exactly with the guide hole of the maindeck. (See Fig.2-2-13c.)
(3) Insert the link lever into the locking section of the controlplate. (See Fig.2-2-13a.)
(4) Rotate the link lever clockwise so that it is installed onthe shafts in the center (centre) and on the left of the con-trol cam.
(5) Fasten the slit washers at these two points.
Control plateShaft of the rotary encoder guide
Mark E
Fig. 2-2-13c
Worm gear
Control cam
Main deck guide hole
Control cam guide hole
Cassette gear
2.2.14 Cassette gear, control cam and worm gear
1. How to remove(1) Remove the control cam by lifting it.(2) Open the two lugs of the cassette gear outward and pull
the latter off.(3) Remove the belt wound around the worm gear and the
loading motor.(4) Open the lug of the lid guide outward and remove the
worm gear.
Fig. 2-2-14a
2.2.15 Control plate
1. How to remove(1) Remove the screw (A) retaining the control bracket 1 and
remove the latter.(2) Slide the control plate as indicated by the arrow and re-
move the control plate. (See Fig.2-2-15a.)
Belt
Loading motor
Lug
Worm gear Lid guide
Lugs
Cassette gear
Control cam
Fig. 2-2-15a
Control bracket1
Control plate
Screw(A)
2. How to install (Phase matching)(1) Adjust the position of the idler arm assembly pin as indi-
cated in Fig.2-2-15b (to the left of center (centre) of theR section).
(2) Bring the guide hole of the take-up lever into alignmentwith the hole at the control plate guide and fix the posi-tion by inserting a 1.5 mm hexagonal wrench.
2-12
2. How to install(1) Align the notch of the loading arm gear (take-up side) to
the projection B of the loading arm gear shaft and slip itover. Then rotate it clockwise for alignment with the pro-jection A and slip it down to the bottom. (See Fig.2-2-16b.)
(2) Then turn the loading arm gear (take-up side)counterclockwise. Hang the torsion arm on the pole baseassembly (take-up side) and tighten the screw (B).
(3) Install the loading arm gear (supply side) so that the guidemark of the loading arm gear (take-up side) is in align-ment with the guide mark of the loading arm gear (sup-ply side). Then hang the torsion arm on the pole baseassembly (supply side) and tighten the screw (A). (SeeFig.2-2-16a.)
Fig. 2-2-16b
Projection A Loading arm gear shaft
Loading arm gear (take-up side)
Projection B
Fig. 2-2-15b
Idler arm assembly pin
Take-up lever
Insert
R section
Guide hole of the control plate guide
1.5mm hexagonal wrench
2.2.16 Loading arm gear (supply or take-up side) andloading arm gear shaft
1. How to remove(1) Remove the loading arm gear (supply side) by loosen-
ing the screw (A). (See Fig. 2-2-16a.)(2) Remove the screw (B) and remove the torsion arm from
the pole base assembly (take-up side). (See Fig.2-2-16a.)
Fig. 2-2-15c
Section AHole A
Section BHole B
Section CControl plate
Pole base assembly (supply side)
Press-fit
Section B
Hole BSection C Tension arm assembly shaft
Section DSection D
Section A
Hole A
(3) Install the control plate so that the section A of the load-ing arm gear shaft fits into the hole (A) of the control plate,the section B of the control plate guide into the hole (B),and the control plate comes under the section C of therotary encoder guide and the section D of the loading armgear shaft while press-fit the pole base assmebly (sup-ply side) as indicated by the arrow. It is important thatthe tension arm assembly shaft is positioned closer to-ward you than the control plate. (See Fig.2-2-15c.)
(4) Make sure that the mark E of the control plate is in align-ment with the mark of the loading arm gear shaft. (SeeFig.2-2-15c.)
(5) Pull off the hexagonal wrench for positioning.
Fig. 2-2-16a
(3) Turn the loading arm gear (take-up side) clockwise sothat the notch of the loading arm gear (take-up side) isin alignment with the projection of the loading arm gearshaft and lift it.Likewise, turn the loading arm counterclockwise so thatthe notch is in alignment with the projection and removethe loading arm gear (take-up side). (See Fig.2-2-16a andFig. 2-2-16b.)
(4) When removing the loading arm gear shaft, be sure offirst removing the screw retaining the drum assembly (onthe back side of the loading arm gear shaft). Then re-move the screw (C) and remove the loading arm gearshaft by sliding it.
Guide marks
Screw(A)
Screw(C)
Notch
Pole base assembly(supply side)
Pole base assembly(take-up side)
Screw(B)
Torsion arm
Loading arm gear(take-up side)
Loading arm gear(supply side) Loading arm gear shaft
2-13
2.2.17 Take-up lever, take-up head and control plateguide
(1) Remove the spring of the take-up lever from the maindeck.
(2) Remove the lug (A) of the take-up lever from the maindeck and pull out the take-up lever and the take-up headtogether.
(3) Remove the screw (A).(4) Align the idler arm assembly pin in the center (centre) of
the R section of the control plate guide, remove the con-trol plate guide lugs (B) and (C) from the main deck, andremove the control plate guide.
Fig. 2-2-17a
Take-up head
Screw(A)
Lug(A)
Lug(B)
Control plate guide
Take-up lever
Lug(C)
Idler arm assembly pin
2.2.18 Capstan brake assembly
1. How to remove(1) Move the lug (A) of the capstan brake assembly in the
arrow-indicated direction so that it comes into alignmentwith the notch of the main deck. (See Fig. 2-2-18a.)
(2) Remove the lug (B) of the capstan brake assembly fromthe main deck and remove the capstan brake assembly.
Fig. 2-2-18a
Capstan brake assembly
Lug(A)
Lug(B)
2.2.19 Sub brake assembly (take-up side)
1. How to remove(1) Remove the spring attached to the lid guide and sub
brake assembly (take-up side).(2) Bring the lug (A) of the sub brake assembly (take-up side)
into alignment with the notch of the main deck.(3) Remove the lugs (B) and (C) of the sub brake assembly
(take-up side) from the main deck and remove the subbrake assembly (take-up side).
Fig. 2-2-19a
Spring
Sub brakeassembly(take-up side)
Lug(B)
Lug(A)
Lug(C)
Fig. 2-2-20a
Lug(D)
Lug(C) SpringLug(E)
Lug(A)
Lug(B)
Main brake assembly(take-up side)
Reel disk(take-up side)
Main brake assembly(supply side)
Notch
2.2.20 Main brake assembly (take-up side), reel disk(take-up side) and main brake assembly (supplyside)
1. How to remove(1) Move the main brake assembly (take-up side) in the ar-
row-indicated direction and remove the reel disk (take-up side).
(2) Remove the spring attached to the main brake assembly.(3) Remove the lug (A) of the main brake assembly (take-
up side) and pull out the lug (B) after bringing it into align-ment with the main deck notch.
(4) Remove the lugs (C), (D) and (E) of the main brake as-sembly (supply side) from the main deck and pull themoff. (See Fig.2-2-20a.)
(5) When installing the main brake assembly (take-up side),slide the brake lever in the direction as indicated by thearrow to prevent it from hitting the projection of the mainbrake assembly (take-up side). (See Fig.2-2-20b.)
Fig. 2-2-20b
Projection of the mainbrake assembly(take-up side)
Rotary encoder guide(*1)Brakelever
Note:• The parts with marked ( *) have different types of mechanisms (standard type
or high-speed FF/REW type).
*1 : Uses the standard type mechanism only.
2-14
2.2.22 Idler lever, idler arm assembly
1. How to remove(1) Remove the lug of the idler lever from the main deck and
remove the hook fitted in the idler arm assembly hole bylifting it.
(2) Remove the slit washer and pull out the idler arm assem-bly.
2.2.24 Rotor assembly
1. How to remove(1) Remove the stator assembly.(2) Remove the two screws (B) and remove the rotor assem-
bly.
2. How to install(1) Match the phases of the upper drum assembly and the
rotor assembly as indicated in Fig.2-2-24a.(2) Place the upper drum assembly hole (a) over the rotor
assembly holes (b) (with three holes to be aligned) andtighten the two screws (B). (See Fig.2-2-24a.)
Lug Idler lever
Hook
Idler armassembly
Slit washer
Fig. 2-2-23a
Stator assembly Flat cable(Take care not to mix up thepolar faces when installing.)
Lug wire(Note)
Screw (A)
Screw (A)
Lug wire
Drumshaft
Screw (B)
2.2.21 Tension brake assembly, reel disk (supply side)and tension arm assembly
1. How to remove(1) Remove the three lugs of the tension brake assembly
from the main deck and pull them off.(2) Remove the reel disk (supply side) by loosening in the
arrow-indicated direction the main brake assembly (sup-ply side).
(3) Remove the tension spring on the back of the main deck.Then release the lug of the tension arm bearing in thearrow-indicated direction and draw out the tension armassembly. (See Fig. 2-2-21a.)
Fig. 2-2-21a
Lugs
Tension brakeassembly
Lug of the tensionarm bearing
Reel disk(supply side)
Tension armassembly
Tension spring Main brake assembly(supply side)
Fig. 2-2-22a
Screws (B)
Rotor assembly
Hole(a)
Hole(b)
Screw holes
Upper drumassembly
The hole is not in line but is offset toward the right.
Fig. 2-2-24a
2.2.23 Stator assembly(1) Remove the flat cable.(2) Remove the two screws (A), (B) and remove the lug wire.(3) Remove the stator assembly by lifting in the arrow-indi-
cated direction. (Take care that the brush spring does notjump out.)
Notes:• Be careful not to lose the brush and spring.• There are some models that do not use the lug wire.
Refer to the parts list for these models.• When tightening the screw (B), place the caulked part
of the lug terminal near to the shaft of the drum andthen tighten it.
• After installation, be sure to perform the switchingpoint adjustment according to the electrical adjustmentprocedure.
2-15
2.2.25 Upper drum assembly
Notes:• To replace the upper drum assembly only may not be
possible with some models. For upper drum assem-bly replacement, refer to the parts list. (When the partsnumber of the upper drum assembly is not listed onthe parts list, then this cannot be replaced.)
• When replacement is required, control the up- downmovement of the brush. Never apply grease.
• When replacing the upper drum assembly, replace itthe together with the washer.
1. How to remove(1) Remove the stator assembly and rotor assembly.(2) Loosen the screw of the collar assembly using a 1.5 mm
hexagonal wrench and remove the collar assembly. Alsoremove the brush, spring and cap at one time.
(3) Remove the upper drum assembly and remove thewasher using tweezers.
2. How to install(1) Clean the coil parts of the lower drum assembly and the
newly installed upper drum assembly with an air brushin advance. (See Fig.2-2-25b.)
(2) Install a new washer and upper drum assembly on thedrum shaft. (See Fig.2-2-25a.)
(3) Install the cap to the upper drum assembly.(4) Position the collar assembly as indicated in Fig.2-2-25c
while controlling its up- down movement.(5) Secure the collar assembly in position with a hexagonal
wrench while pressing its top with the fingers.(6) After installation, gently turn the upper drum assembly
with your hand to make sure that it turns normally. Theninstall the brush and the spring.
(7) Install the rotor assembly and stator assembly accordingto Fig 2-2-23a and 2-2-24a.
(8) When installation is complete, clean the upper drum as-sembly and lower drum assembly and carry out the fol-lowing adjustments.
• PB switching point adjustment• Slow tracking adjustment• Compatibility adjustment (Be sure to check for compat-
ibility for the EP (or LP) mode.)
Fig. 2-2-25a
Fig. 2-2-25b
Spring
Brush
Cap
Upper drumassembly
Washer
Lower drum assembly
Shaft
1.5 mm hexagonal wrench
Loosen
Collarassembly
Upper drum assembly
Coil parts
Lower drum assembly
Fig. 2-2-25c
Fig. 2-2-25d
CollarassemblyUpper drum
assembly
TightenCollarassembly
Press
2-16
Fig. 2-3-1a
Improper waveform variation
Max level Min level Proper waveform variation
Fig. 2-3-1b
Roller driver
Guide roller (supply side)
2.3 Compatibility adjustment
Notes:• Although compatibility adjustment is very important,
it is not necessary to perform this as part of the nor-mal servicing work. It will be required when you havereplaced the A/C head, drum assembly or any part ofthe tape transport system.
• To avoid any damage to the alignment tape while per-forming the compatibility adjustment, get a separatecassette tape (for recording and play back) ready tobe used for checking the initial tape running behavior.
• Unless otherwise specified, all measuring points andadjustment parts are located on the Main board.
• When using the Jig RCU, it is required to set the VCRto the Jig RCU mode (the mode in which codes fromthe Jig RCU can be received). (See SECTION 1 DISAS-SEMBLY.)
(1) Play back the alignment tape (A1).(2) Apply the external trigger signal to D.FF (E), to observe
the V.PB FM waveform at the measuring point (D).(3) Set the VCR to the manual tracking mode.(4) Make sure that there is no significant level drop of the
V.PB FM waveform caused by the tracking operation, withits generally parallel and linear variation ensured. Per-form the following adjustments when required. (See Fig.2-3-1a.)
(5) Reduce the V.PB FM waveform by the tracking opera-tion. If a drop in level is found on the left side, turn theguide roller of the pole base assembly (supply side) withthe roller driver to make the V.PB FM waveform linear.If a drop in level is on the right side, likewise turn the guideroller of the pole base assembly (take-up side) with theroller driver to make it linear. (See Fig. 2-3-1c.)
(6) Make sure that the V.PB FM waveform varies in paralleland linearly with the tracking operation again. When re-quired, perform fine-adjustment of the guide roller of the
2.3.1 FM waveform linearity
Fig. 2-3a Jig RCU [PTU94023B]
pole base assembly (supply or take-up side).(7) Unload the cassette tape once, play back the alignment
tape (A1) again and confirm the V.PB FM waveform.(8) After adjustment, confirm that the tape wrinkling does not
occur at the roller upper or lower limits. (See Fig. 2-3-1d.)
[Perform adjustment step (9) only for the modelsequipped with SP mode and EP (or LP) mode.]
(9) Repeat steps (1) to (8) by using the alignment tape (A2).
INITIAL MODE
DATA CODE
CUSTOM CODE43: A CODE53: B CODE
[Data transmitting method]Depress the “ ” ( 3 ) button after the data code is set.
Adjustment part (F) • Guide roller [Mechanism assembly]
Specified value (G) • Flat V.PB FM waveform
Adjustment tool (H) • Roller driver [PTU94002]
2-17
Fig. 2-3-1d
(a) Guide roller
(b) Guide pole
Improper Proper
Fig. 2-3-1c
A B
C D
Level drop at the guide roller (supply side)
Level drop at the guide roller (take-up side)
• Proper waveform variation: Always flat
• Improper waveform variation:
Higher Lower
2.3.2 Height and tilt of the A/C head
Note:• Set a temporary level of the height of the A/C head in
advance to make the adjustment easier after the A/Chead has been replaced. (See Fig.2-2-6c.)
(2)
(3)
(1)
AUDIO OUT
Head base
A/C head
CTL. P
Fig. 2-3-2a
(1) Play back the alignment tape (A).(2) Apply the external trigger signal to D.FF (E), to observe
the AUDIO OUT waveform and Control pulse waveformat the measuring points (D1) and (D2) in the ALT mode.
(3) Set the VCR to the manual tracking mode.
Signal (A) • Alignment tape(SP, stairstep, PAL) [MHPE]
Mode (B) • PB
Equipment (C) • Oscilloscope
Measuring point (D1) • AUDIO OUT terminal(D2) • TP4001 (CTL. P)
External trigger (E) • TP111 (D.FF)
Adjustment part (F) • A/C head [Mechanism assembly]
Specified value (G) • Maximum waveform
2.3.3 A/C head phase (X-value)
Signal (A1) • Alignment tape(SP, stairstep, PAL) [MHPE]
Mode (B) • PB
Equipment (C) • Oscilloscope
Measuring point (D) • TP106 (PB. FM)
External trigger (E) • TP111 (D.FF)
Adjustment part (F) • A/C head base [Mechanism assembly]
Specified value (G) • Maximum V.PB FM waveform
Adjustment tool (H) • A/C head positioning tool [PTU94010]
(1) Play back the alignment tape (A1).(2) Apply the external trigger signal to D.FF (E), to observe
the V.PB FM waveform at the measuring point (D).(3) Set the VCR to the manual tracking mode.(4) Loosen the screws (4) and (5), then set the A/C head
positioning tool to the innermost projected part of the A/C head. (See Fig. 2-3-3a.)
(5) Turn the A/C head positioning tool fully toward the cap-stan. Then turn it back gradually toward the drum andstop on the second peak point position of the V.PB FMwaveform output level. Then tighten the screws (4) and(5).
(6) Perform the tracking operation and make sure that theV.PB FM waveform is at its maximum.If it is not at maximum, loosen the screws (4) and (5),and turn the A/C head positioning tool to bring the A/Chead to a position, around where the waveform reachesits maximum for the first time. Then tighten the screws(4) and (5).
(4) Adjust the AUDIO OUT waveform and Control pulsewaveform by turning the screws (1), (2) and (3) little bylittle until both waveforms reach maximum. The screw (1)and (3) are for adjustment of tilt and the screw (2) for azi-muth.
2-18
2.3.4 Standard tracking preset
Fig. 2-3-3b
Fig. 2-3-3a
Alignment tape [SP, stairstep]played with the SP head
Alignment tape [EP(LP), stairstep]played with the EP(LP) head
Drum side Control head position Capstan side
X-value adjustment point
Maximum
Wav
efor
m o
utpu
t[Perform adjustment steps (7) to (10) only for 2 Headmodels equipped with LP mode.]
(7) Then play back the alignment tape (A2).(8) Set the VCR to the manual tracking mode.(9) Perform the tracking operation and make sure that the
V.PB FM waveform is at its maximum.(10) If it is not at maximum, loosen the screws (4) and (5),
and turn the A/C head positioning tool to bring the A/Chead to a position, around where the waveform reachesits maximum for the first time. Then tighten the screws(4) and (5).
Note:• After adjusting, always perform the confirmation and
re-adjustment of the item 2.3.4.
(1) Play back the alignment tape (A).(2) Apply the external trigger signal to D.FF (E), to observe
the V.PB FM waveform at the measuring point (D).(3) Confirm that the automatic tracking operation is com-
pleted.
Signal (A) • Alignment tape(LP, stairstep, PAL) [MHPE-L]
Mode (B) • PB ¥ Auto adjust
Equipment (C) • Oscilloscope
Measuring point (D) • TP106 (PB. FM)
External trigger (E) • TP111 (D.FF)
Adjustment part (F) • Jig RCU: Code “50”
Specified value (G) • STOP mode(Maximum V.PB FM waveform)
Adjustment tool (H) • Jig RCU [PTU94023B]
2.3.5 Tension pole position
(1) Play back the back tension cassette gauge (A).(2) Check that the indicated value on the left side gauge is
within the specified value (G).(3) If the indicated value is not within the specified value (G),
perform the adjustment in a following procedure.
1) Set the VCR to the mechanism service mode. (SeeSECTION 1 DISASSEMBLY.)
2) Set the VCR to the play back mode and adjust by turn-ing adjustment pin to align the tension arm assemblyedge with the main deck hole (A) on the right edgemarker. (See Fig. 2-3-5a)
Signal (A) • Back tension cassette gauge[PUJ48076-2]
Mode (B) • PB
Adjustment part (F) • Adjust pin [Mechansim assembly]
(4) Set the VCR to the Auto adjust mode by transmitting thecode (F) twice from the Jig RCU. When the VCR entersthe stop mode, the adjustment is completed.
(5) If the VCR enters the eject mode, perform adjustment forthe audio control head phase (X-value) again.
The following adjustment procedures are not only necessaryafter replacement of consumable mechanical parts or boardassemblies, but are also provided as references to be re-ferred to when servicing the electrical circuitry.In case of trouble with the electrical circuitry, always begin aservice by identifying the defective points by using the meas-uring instruments as described in the following electrical ad-justment procedures. After this, proceed to the repair, replace-ment and/or adjustment. If the required measuring instrumentsare not available in the field, do not change the adjustmentparts (variable resistor, etc.) carelessly.
3.1.1 Required test equipments
• Color (colour) television or monitor• Oscilloscope: wide-band, dual-trace, triggered delayed
sweep• Signal generator: RF / IF sweep / marker• Frequency counter• Signal generator: stairstep, color (colour) bar [PAL]• Recording tape• Digit-key remote controller(provided)
3.1.2 Required adjustment tools
3.1.3 Color (colour) bar signal, color (colour) bar pattern
Fig. 3-1-4a Jig RCU [PTU94023B]
3.1.4 Switch settings and standard precautions
The SW settings of the VCR and the standard precautionsfor the electrical adjustments are as follows.
• When using the Jig RCU, it is required to set the VCRto the Jig RCU mode (the mode in which codes fromthe Jig RCU can be received). (See SECTION 1 DIS-ASSEMBLY.)
• Set the switches as shown below unless otherwisespecified on the relevant adjustment chart. The switchesthat are not listed below can be set as desired.If the VCR is not equipped with the functions detailedbelow, setup is not required.
• If there is a reference to a signal input methed in thesignal column of the adjustment chart, “Ext. S-input”means the Y/C separated video signal and “Ext. input”means the composite video signal input.
• Unless otherwise specified, all measuring points andadjustment parts are located on the Main board.
(75%)
White(75%)
0.7 V
0.3 V
Horizontal sync
V U
1V
White(100%)
Yel
low
Cya
nG
reen
Mag
enta
Red
Blu
e
Burst
0.3 V
V(R-Y)U(B-Y)
Whi
te
Yel
low
Cya
n
Gre
en
Mag
enta
Red
Blu
e
U BlackWhite100%V
• Color(colour) bar signal [PAL] • Color(colour) bar pattern [PAL]
INITIAL MODE
DATA CODE
CUSTOM CODE43: A CODE53: B CODE
[Data transmitting method]Depress the “ ” ( 3 ) button after the data code is set.
Jig RCU
Jig RCUPTU94023B
Alignment tape(SP, stairstep, PAL)
MHPE
AUTO PICTURE/VIDEO CALIBRATION/ OFFB.E.S.T./D.S.P.C.
PICTURE CONTROL/SMART PICTURE NORMAL/NATURAL
VIDEO STABILIZER OFF
TBC ON
Digital 3R ON
VIDEO NAVIGATION/TAPE MANAGER OFF
3-2
Fig. 3-2-1a Switching point
V.syncTrigger pointSwitching point
V. rate
3.2.2 Slow tracking preset
Signal (A1) • Ext. input(A2) • Color (colour) bar signal [PAL]
Mode (B1) • VHS SP(B2) • VHS LP
Measuring point (D) • TV-Monitor
Adjustment part (F) • Jig RCU: Code “71“ or “72”
Specified value (G) • disappearance noise
Adjustment tool (H) • Jig RCU [PTU94023B]
(1) Record the signal (A2) in the mode (B1), and play backthe recorded signal.
(2) Set the VCR to the manual tracking mode.(3) Set the VCR to the FWD slow (+1/6x) mode.(4) Transmit the code (F) from the Jig RCU to adjust so that
the noise bar becomes the specified value (G) on the TVmonitor in the slow mode.
(5) Set the VCR to the Stop mode.(6) Confirm that the noise bar is (G) on the TV monitor in
the slow mode.(7) Repeat steps (3) to (6) in the REV slow (–1/6x) mode.(8) Repeat steps (1) to (7) in the mode (B2).
(1) Insert the cassette tape (A3).(2) Set the VCR to the Auto adjust mode by transmitting the
code (F) from the Jig RCU. When the VCR enters thestop mode, the adjustment is completed. When the VCRenters the eject mode, repeat steps (1) to (2) again.
3.2 Servo circuit
3.2.1 Switching point
Signal (A1) • Stairstep signal(A2) • Alignment tape (SP,stairstep,PAL) [MHPE]
Mode (B) • PB
Equipment (C) • Oscilloscope
Measuring point (D1) • VIDEO OUT terminal (75Ø terminated)(D2) • TP106 (PB. FM)
External trigger (E) • TP111 (D.FF)/slope : –
Adjustment part (F) • Jig RCU: Code “5A”
Specified value (G) • 6.5 ± 0.5H
Adjustment tool (H) • Jig RCU [PTU94023B]
(1) Play back the signal (A1) of the alignment tape (A2).(2) Apply the external trigger signal to D.FF (E) to observe
the VIDEO OUT waveform and V.PB FM waveform at themeasuring points (D1) and (D2).
(3) Set the VCR to the manual tracking mode.(4) Adjust tracking so that the V.PB FM waveform becomes
maximum.(5) Set the VCR to the Auto adjust mode by transmitting the
code (F) from the Jig RCU. When the VCR enters thestop mode, the adjustment is completed.
(6) If the VCR enters the eject mode, repeat steps (1) to (5)again.
(7) Play back the alignment tape (A2) again, confirm that theswitching point is the specified value (G).
Note:• For FWD slow (+1/6x) playback, transmit the code “08”
from the Jig RCU to enter the slow playback mode, andtransmit the code “D0” for REV slow (–1/6x) mode.
3.4 Syscon circuit [HR-J480EU]
Note:• When perform this adjustment, remove the Mechanism
assembly.
3.4.1 Timer clock
Signal (A) • No signal
Mode (B) • EE
Equipment (C) • Frequency counter
Measuring point (D1) • IC3001 pin 61Short point (D2) • IC3001 pin 24
(1) Connect the frequency counter to the measuring point(D1).
(2) Connect the short wire between the short point (D2) andVcc (5V).
(3) Short the leads of capacitor (D3) once in order to resetthe microprocessor of the SYSCON.
(4) Disconnect the short wire between the short point (D2)and Vcc then connect it again.
(5) Adjust the Adjustment part (F) so that the output fre-quency becomes the specified value (G).
VICTOR COMPANY OF JAPAN, LIMITEDVIDEO DIVISION
Printed in Japan
S40894
4-1
SECTION 4CHARTS AND DIAGRAMS
NOTES OF SCHEMATIC DIAGRAM
Safety precautionsThe Components identified by the symbol arecritical for safety. For continued safety, replace safetycritical components only with manufacturer's recom-mended parts.
1. Units of components on the schematic diagram
Unless otherwise specified.1) All resistance values are in ohm, 1/6 W, 1/8 W (refer to
parts list).Chip resistors are 1/16 W.
K or k: k (1000 ), M: M (1000k )
2) All capacitance values are in µF, (P: PF).3) All inductance values are in µH, (m: mH).4) All diodes are 1SS133, MA165 or 1N4148M (refer to parts
list).
2. Indications of control voltage
AUX : Active at high
AUX or AUX(L) : Active at low
4) Indication on schematic diagramVoltage Indications for REC and PB mode on the sche-matic diagram are as shown below.
Note: If the voltages are not indicated on the schematicdiagram, refer to the voltage charts.
24
C33111/10
22201816
WF25
C3290.1/50
C3300.1/50
R344 47K
R34318K
R34510K
R34615K
Measurement point
Waveform number
5. Waveform measurement
1) Video circuitsREC : Colour bar signal in SP mode, normal VHS modePB : Alignment tape, colour bar SP mode, normal VHS
mode2) Audio circuits
REC : 1KHz, –8 dBs sine wave signal in SP mode, normalVHS mode
PB : REC then playback it3) Movie Camera circuits
Measured using a correctly illuminated gray scale or colourbar test chatrs in the E-E mode
4) Indication on schematic diagramWaveform indications on the schematic diagram are asshown below.
5) Waveform indications
Waveform number
WF25
REC/PB 1.2 Vp-p50 mV/2 msec/DIV
Waveform name ormeasurement point
Level : 1.2 Vp-p
ALC OUT
Mode : REC or PB modes
Oscilloscope Volts and Time/Division, Probe 10 : 1
1 2 32.5
(5.0)1.8
PB and REC modes(Voltage of PB and REC modesare the same)
PB mode
REC mode
3. Interpreting Connector indications
1
2
3
1
2
3
1
2
3
1
4
2
3
Removable connector
Wire soldered directly on board
Non-removable Board connector
Board to Board
Connected pattern on boardThe arrows indicate signal path
4. Voltage measurement
1) Video circuitsREC : Colour bar signal in SP mode, normal VHS modePB : Alignment tape, colour bar SP mode, normal VHS
mode— : Unmeasurable or unnecessary to measure
2) Audio circuitsREC : 1KHz, –8 dBs sine wave signal in SP mode, Nor-
mal VHS modePB : REC then playback it
3) Movie Camera circuitsMeasured using a correctly illuminated gray scale or colourbar test charts in the E-E mode
4-2
CIRCUIT BOARD NOTES
1. Foil and Component sides
1) Foil side (B side) :Parts on the foil side seen from foil face (pattern face)are indicated.
2) Component side (A side) :Parts on the component side seen from component face(parts face) indicated.
2. Parts location guides
Parts location are indicated by guide scale on the circuit board.
Note:For general information in service manual, please referto the Service Manual of GENERAL INFORMATION Edi-tion 4 No. 82054D (January 1994).
6. Signal path Symbols
The arrows indicate the signal path as follows.
Playback signal path
Playback and recording signal path
Recording signal path(including E-E signal path)
Capstan servo path
Drum servo path
(Example)R-Y
Y
Playback R-Y signal path
Recording Y signal path
7. Indication of the parts for adjustments
The parts for the adjustments are surrounded with the circle asshown below.
8. Indication of the parts not mounted on the circuit board
“OPEN” is indicated by the parts not mounted on the circuitboard.
The Parts Number, value and rated voltage etc. in the Schematic Diagram are for references only.When replacing the parts, refer to the Parts List.
Note :
4-13 4-14
TU6001
TU6001
RF5V
BT2
SW12V
SW5V
GND
TU I2C DATA
TU I2C CLK
I2C CLK2
I2C DATA2
TU V MUTE[H]
IC6701
C6701
RF AGC
AFC
LOCK[L]
K6080
R6702
R6701
R6703
C6055
C6702
L6701
Q6701
B6701
R6705
R6050
R6031
C6037
L6003
Q6032
TU A MUTE[H]
C6006
R6706
C6005
D6002
C6705
R6020
R6052
R6051
C6053
C6052
R6021
C6016
C6020
R6023
L6702
R6704
C6703
C6704
K6702
GND
K6701
R6707
Q6030
Q6031
C6706
R6030
C6707
C6708
C6709
R6032
X6701
R6719
K6707
C6724
C6021
C6725
C6723
C6722
C6726
R6033
C6721
R6721
GND
TU VIDEO
RF VIDEO
C6023
C60
32
C6720
DEMOD[R]
R6720C6719
B6702
DEMOD[L]
K6706
SW2
R6716
C6718
R6714
R6712
SW1
R6715 R6713
C6714
C6716
C6013
C6012
C6008
C6007L6001
C6715
C6717
R6711
C6713
D6701
K6705 R6710
C6712
K6703
K6704 R6709
R6708
C6711
C6710
C6502C6501
B6510B6511
C6027
C6028
0.01
1k
6.8k
3.9k
47
22p
0.0022 270
100
270
10
0.01
150
10
0.001
1k
100
100
100p
1k
100p
1k 0.01
600600
22
1k
47p
8p
1p
10k
600
2.2
100p
0.01
0.01
10
0.01
0.01
5.6k
0.04
7
10
5.6k10
600
101k
1k
12k 12k
0.0068
0.0068
0.01
2.2
2.2
680k
0.22
600
100
100 SHORT
SHORT
0.01
0.01
0.01
TU(30V)
NC
AS
SCL
NC
MB(SW5V)
LOCK
TU(30V)
TP
BB(AL5V)
NC
AV
SU
P
AN
AIN
1+
AN
AIN
-
TE
ST
EN
XTA
LIN
XTA
LO
UT
TP
DC
TR
OU
T1
DC
TR
OU
T0
AD
RS
EL
STA
ND
BY
Q I2C CL
TP
TP
TP
TP
TP
TP
RESETQ
TP
TP
TP
VR
EF
2
VR
EF
1
SC
1O
UT
R
SC
1O
UT
L
NC
AH
VS
UP
CAPL M
AHVSS
AGNDC
NC
NC
NC
SC1 IN L
SC1 IN R
VREFTOP
MONO IN
AVSS
MSP3417D
AFT
NC
(BT)
AS
SCL
MB(SW5V)
LOCK
TU(30V)
AFT
MB(SW5V)
2SC3936/BC
/50
DTC144E
/50
HZ30-2L
2SB1218A/RS
DTC144E
CHCH CH
/50
/16
/16
/16
/50
/50
1SS133
CH
CH
CH
CH
MOD B(AL5V)
MOD SCL
VIDEO IN
IF OUT
MOD B(AL5V)
MOD SCL
VIDEO IN
SW 1
SW 2
SIF OUT
VIDEO OUT
IF OUT
IF IN
SW 1
SW 2
SIF OUT
VIDEO OUT
ANT IN ANT OUT
18.432MHz
ANT IN ANT OUT
ALPS
MATSUSHITA
p1034001a rev0
1
3.3
MAIN (TUNER)
OPEN
SYSCONTO
TO TERMINAL
RF AUDIO
TU AUDIO
TOVIDEO/AUDIO,TERMINAL
TO TERMINAL
TOSW.REG
AUDIO IN
MOD SDA
RF AGC
SDA
AUDIO IN
MOD SDA
RF AGC
AUDIO OUT
AUDIO OUT
BB(AL5V)
SDA
DA
CM
L
DA
CM
R
DVSS
DVSUP
I2C DA
4.6 MAIN (TUNER/DEMOD) SCHEMATIC DIAGRAMThe Parts Number, value and rated voltage etc. in the Schematic Diagram are for references only.When replacing the parts, refer to the Parts List.
CAPACITORC1 B C 14NC2 B C 14NC3 B C 14NC4 B C 14NC5 A D 15NC6 B C 14NC7 B C 13OC8 B C 16OC9 B C 8MC10 B C 12NC11 B C 11NC12 B C 11NC13 B C 10NC14 B C 10NC15 B C 9NC16 B C 8NC17 A D 10MC18 A D 8MC19 A D 10MC20 A D 9MC21 B C 11MC22 A D 11MC23 B C 11MC24 B C 9MC25 B C 11MC27 B C 11MC28 A D 11LC29 B C 10KC30 A D 10LC31 A D 10LC32 B C 11LC33 A D 10LC34 B C 10LC35 B C 10KC36 A D 10LC37 A D 11KC38 A D 12KC39 B C 12KC40 A D 12KC43 B C 12LC44 B C 15NC51 A D 9NC52 A D 8MC53 B C 10KC57 B C 12NC59 B C 10NC60 A D 10NC61 B C 12NC62 B C 10NC64 B C 9KC65 A D 12NC69 B C 16OC70 B C 16OC78 B C 11NC79 B C 9LC81 B C 9LC84 B C 11NC92 B C 10MC94 B C 9LC95 B C 9LC97 B C 12JC98 A D 10MC99 B C 12JC106 B C 8MC108 B C 9KC109 B C 9NC110 B C 9NC112 B C 9KC113 B C 9KC114 B C 9KC125 A D 12LC135 B C 9LC201 A D 19GC202 B C 19HC204 B C 18FC206 B C 18HC207 B C 18HC209 B C 18HC212 B C 17GC213 A D 17GC214 B C 18HC215 B C 17HC216 A D 16GC217 B C 18IC218 B C 18HC222 A D 19GC226 A D 18HC229 B C 17HC230 B C 17HC301 B C 7KC302 A D 7KC303 B C 7JC304 B C 7JC305 B C 7KC306 A D 6LC307 B C 7KC308 B C 7JC309 B C 6JC310 B C 6KC311 B C 6KC312 B C 6JC313 A D 6JC314 B C 6JC315 A D 6JC316 B C 7JC317 B C 6JC318 B C 7JC319 B C 8JC320 B C 8JC321 B C 7JC322 B C 7JC2001 A D 13KC2002 A D 13LC2003 A D 16NC2004 B C 16NC2005 A D 13OC2006 B C 13NC2007 A D 13OC2008 A D 13OC2009 B C 12OC2010 B C 13OC2011 A D 12OC2012 A D 12NC2013 B C 13NC2014 B C 12KC2016 B C 13NC2017 B C 16OC2051 B C 9OC2052 A D 9OC2053 B C 9OC2054 B C 9PC2055 A D 10OC2061 A D 8PC2062 B C 8P
C2063 B C 9PC2064 A D 9PC2201 B C 12JC2202 B C 12KC2203 A D 12JC2204 B C 10JC2205 A D 12JC2206 A D 12KC2207 A D 13KC2208 A D 14KC2209 A D 13KC2210 A D 14KC2215 A D 13KC2216 A D 14LC2217 A D 14LC2218 A D 14LC2219 A D 16LC2220 A D 16LC2221 B C 16LC2222 A D 16LC2223 A D 16MC2224 B C 15MC2225 A D 14LC2226 A D 15MC2227 B C 14MC2228 B C 14LC2229 B C 14KC2230 B C 15KC2251 A D 15MC2252 A D 15MC2253 B C 15OC2254 B C 15OC2255 B C 16NC3001 B C 7NC3002 B C 6MC3003 A D 5MC3004 B C 7LC3010 A D 2DC3011 A D 2DC3012 A D 8FC3013 B C 9GC3014 A D 7EC3016 B C 11EC3022 B C 16DC3024 B C 12DC3025 A D 13CC3026 B C 14CC3027 A D 13DC3028 B C 14CC3029 B C 14CC3030 A D 13DC3031 B C 13DC3032 B C 14EC3033 B C 12GC3036 B C 13DC3037 B C 13DC3038 B C 14FC3039 B C 14FC3040 B C 8DC3041 B C 13CC3042 A D 4DC3045 B C 19IC3046 B C 4HC3047 B C 10FC3048 B C 10GC3049 B C 15DC3050 B C 12EC3051 B C 18CC3101 A D 7PC3201 B C 22HC4001 A D 9GC4002 A D 11GC4003 B C 10GC4004 A D 12GC4005 B C 10HC4006 A D 12GC4007 B C 11GC4008 A D 11HC4009 B C 11GC4010 B C 9GC4011 B C 13HC4012 A D 14HC4013 B C 13HC4014 B C 12GC4015 B C 11GC4016 B C 13GC5001 A D 2PC5002 A D 2OC5003 A D 4PC5004 A D 1JC5006 A D 2MC5101 A D 2MC5102 A D 1KC5103 B C 3LC5104 A D 4MC5105 A D 3LC5106 A D 3JC5107 A D 3LC5201 A D 1HC5202 A D 2HC5203 A D 2GC5204 A D 3HC5206 A D 1FC5207 A D 3GC5208 A D 3HC5210 A D 3HC5301 A D 2EC5302 A D 2FC5303 A D 2EC5304 A D 1FC5305 A D 4GC5306 A D 3GC5307 A D 3DC5308 A D 4DC5309 A D 3FC5310 A D 3EC6005 A D 21IC6006 B C 22MC6007 A D 21MC6008 B C 22MC6012 A D 21NC6013 B C 22PC6016 B C 22OC6020 B C 22NC6021 B C 22NC6023 B C 22MC6027 B C 21LC6028 B C 21KC6032 B C 22IC6037 A D 22IC6052 B C 22OC6053 B C 22PC6055 B C 22OC6501 A D 22EC6502 B C 22EC6701 B C 21G
C6702 B C 21GC6703 B C 21FC6704 B C 21FC6705 B C 21GC6706 B C 22FC6707 B C 21FC6708 B C 21GC6709 B C 21GC6710 B C 20GC6711 B C 20FC6712 B C 19FC6713 B C 19FC6714 B C 20EC6715 A D 20EC6716 B C 19DC6717 A D 20DC6718 B C 20DC6719 A D 20EC6720 A D 21DC6721 B C 21EC6722 A D 21EC6723 B C 21EC6724 A D 21EC6725 B C 21DC6726 B C 21DC7001 B C 11BC7002 A D 11BC7011 A D 9AC7012 B C 10AC7013 B C 17AC7014 B C 17AC7041 A D 14AC7042 B C 15BC7101 B C 14PC7102 B C 14PC7103 B C 14PC7104 B C 14PC7109 B C 18PC7110 B C 18PC7111 B C 17PC7112 B C 18PC7117 A D 20NC7118 A D 19NC7119 B C 21PC7120 B C 21PC7124 B C 20OC7125 B C 19OC7128 A D 20IC7129 B C 20JC7131 A D 19PC7132 A D 19KC7133 B C 19KC7134 B C 19KC7135 B C 19KC7136 B C 20KC7137 B C 20KC7138 A D 19JC7139 A D 20KC7140 A D 19KC7141 A D 19KC7142 A D 19LC7143 A D 17MC7144 A D 18MC7145 A D 20MC7146 A D 20MC7147 A D 20MC7148 A D 20MC7149 A D 19MC7150 A D 17MC7151 A D 18MC7152 B C 20KC7153 B C 20KC7154 A D 20JC7155 A D 21JC7164 B C 18AC7165 B C 18AC7166 B C 19AC7167 B C 20AC7168 B C 18PC7169 B C 19PC7170 B C 13PC7171 B C 13PC7172 B C 17LC7173 B C 18MC7174 B C 17PC7175 B C 17PC7202 A D 21H
CONECTORCN1 A D 14OCN2001 A D 9OCN2002 A D 19LCN3001 A D 7PCN3002 A D 7NCN3003 A D 7LCN3004 A D 9FCN3005 A D 7OCN3006 A D 3DCN3010 A D 10BCN5001 A D 1PCN7001 A D 2CCN7101 A D 19HCN7102 A D 20HCN7103 A D 6DCN7104 A D 18OCN7105 A D 20GCN7106 A D 20D
DIODED6 A D 14HD201 A D 18GD202 A D 18GD203 A D 18GD2101 A D 7GD2201 A D 11ID3001 A D 12HD3002 A D 6FD3003 A D 6GD3004 A D 5CD3005 A D 5CD3006 A D 8HD3008 A D 8ED3010 B C 16CD3011 B C 15CD4001 A D 13GD4002 A D 14HD5001 B C 2MD5101 A D 1MD5102 A D 2KD5103 A D 3KD5105 A D 3KD5201 A D 1ID5203 A D 3ID5204 A D 2ID5207 A D 1I
D5208 A D 1ID5209 A D 3ID5210 A D 3ID5301 A D 2HD5302 A D 2ED5303 A D 1FD5304 A D 1ED5305 A D 3DD5306 A D 3FD5307 A D 5GD5308 A D 2FD5316 A D 4HD6002 A D 21MD6701 A D 19ED7003 A D 10AD7043 A D 14BD7101 A D 17OD7102 A D 17OD7103 A D 10PD7104 A D 10PD7105 A D 10PD7106 A D 18PDI7001 A D 12A
ICIC1 B C 12MIC201 A D 19GIC301 A D 8JIC3001 B C 12FIC3002 B C 14DIC3003 B C 16DIC3004 A D 7NIC3013 A D 19FIC5301 A D 3GIC6701 B C 20FIC7001 B C 12BIC7002 A D 8AIC7042 A D 15AIC7101 B C 20L
COILL1 A D 16NL2 A D 11NL3 A D 7ML4 A D 10LL5 A D 11KL11 A D 11LL12 A D 11LL13 A D 9KL14 A D 9LL15 A D 9NL16 A D 12OL20 A D 11NL22 A D 10ML24 A D 8NL27 A D 9KL28 A D 9NL201 A D 17FL202 A D 17FL203 A D 19GL204 A D 16GL206 A D 18IL207 A D 16HL301 A D 6LL302 A D 6KL303 A D 6JL2001 A D 16NL2251 A D 15ML2252 A D 16ML3101 A D 7OL5201 A D 2GL5202 A D 1GL6001 A D 21ML6003 A D 21NL6701 A D 21HL6702 A D 22FL7101 B C 13PL7102 B C 17PL7105 A D 20KL7106 A D 20KL7107 A D 21IL7108 A D 20LL7201 A D 21H
TRANSISTORQ1 B C 14NQ2 B C 15NQ3 B C 14OQ4 B C 14NQ5 B C 11NQ10 B C 10KQ21 B C 9KQ23 B C 9LQ31 B C 11NQ34 B C 8LQ35 B C 9KQ38 B C 8MQ39 B C 9KQ40 B C 9KQ41 B C 9KQ44 B C 10JQ201 B C 17IQ301 B C 6KQ302 B C 8JQ311 B C 7JQ312 B C 8KQ2001 B C 12OQ2002 B C 12OQ2003 B C 12OQ2006 B C 13OQ2051 B C 9OQ2052 B C 11OQ2053 B C 10OQ2054 B C 10OQ2055 B C 12OQ2061 B C 8PQ2062 B C 9PQ2063 B C 9PQ2251 B C 16MQ2252 B C 16NQ3001 B C 6MQ3002 A D 4IQ3003 A D 19IQ3004 B C 8EQ3005 B C 8GQ3007 B C 8EQ3008 B C 13DQ4001 B C 9GQ5101 A D 2LQ5102 A D 3MQ5301 A D 3GQ5302 A D 1EQ5303 B C 1FQ5304 A D 3F
Q5305 B C 2FQ5306 B C 4EQ5307 A D 4DQ5308 B C 4FQ5309 A D 3FQ5310 B C 3FQ5311 B C 3GQ5312 B C 3FQ5321 A D 1EQ6030 B C 22JQ6031 B C 22JQ6032 B C 22HQ6701 B C 21GQ7001 B C 10AQ7002 B C 10AQ7003 B C 11AQ7004 B C 11AQ7005 B C 11AQ7010 B C 10BQ7101 B C 21JQ7102 B C 20JQ7105 B C 20JQ7106 B C 20KQ7107 B C 20NQ7108 B C 20NQ7109 B C 20OQ7110 B C 20NQ7201 A D 21H
RESISTORR1 B C 12NR2 B C 11NR3 B C 11NR5 B C 9MR6 B C 11LR7 B C 10LR8 A D 11KR9 A D 11KR12 A D 11OR21 B C 16OR22 B C 16OR23 B C 10NR24 B C 12OR33 B C 10NR36 B C 11KR37 B C 11KR41 B C 10LR42 B C 10LR43 B C 10KR46 B C 10LR47 B C 8LR48 B C 9LR50 B C 9LR58 B C 10NR59 B C 10NR65 B C 12NR71 B C 16LR72 B C 9LR73 B C 9KR75 B C 10MR77 B C 10PR78 B C 11JR79 B C 11KR90 B C 9NR92 B C 8NR93 B C 8NR104 B C 8MR105 B C 10KR112 A D 11NR115 B C 11NR116 B C 12NR202 B C 17GR203 B C 17GR204 B C 17GR209 B C 17GR210 B C 17GR211 B C 17HR213 B C 18HR216 B C 19HR220 B C 19IR223 B C 18HR224 B C 17HR225 A D 14HR301 B C 7KR302 B C 7KR303 B C 7KR304 B C 7KR305 B C 6KR306 B C 6JR307 A D 8LR308 B C 6KR309 B C 6JR310 B C 6JR311 B C 7JR312 B C 7JR313 B C 7JR314 B C 8JR315 B C 8JR316 B C 8JR321 B C 8KR328 A D 7JR329 B C 7JR2001 A D 12IR2002 B C 12IR2003 B C 13KR2004 B C 13KR2005 B C 15KR2006 B C 15KR2007 B C 15KR2008 B C 14KR2009 B C 14KR2010 B C 15LR2012 B C 16MR2013 B C 13NR2014 B C 13NR2015 B C 13OR2016 B C 12OR2017 B C 13OR2018 B C 12OR2019 B C 12OR2021 B C 13OR2022 B C 13OR2051 B C 9OR2052 B C 9OR2053 B C 9OR2054 B C 9OR2055 B C 8PR2056 A D 10OR2057 B C 11OR2058 B C 11OR2059 B C 11OR2060 B C 11OR2061 B C 8PR2062 B C 8PR2063 A D 9P
R2064 B C 9PR2065 B C 9PR2201 A D 7GR2202 B C 13KR2203 B C 14KR2204 B C 13KR2205 B C 14KR2206 B C 14KR2207 B C 14KR2213 B C 15KR2215 B C 15LR2217 B C 15LR2218 B C 15LR2219 B C 15LR2220 B C 15LR2222 B C 15LR2223 B C 15LR2224 A D 15LR2225 A D 15LR2226 B C 15LR2227 A D 15LR2228 B C 12KR2229 B C 12KR2251 B C 16MR3013 B C 10GR3014 B C 10GR3015 B C 10FR3016 B C 11FR3017 B C 9HR3018 B C 11FR3019 B C 9HR3020 B C 10GR3021 B C 10FR3022 B C 10FR3026 B C 9FR3027 B C 9FR3028 B C 9FR3029 A D 7ER3030 B C 9ER3031 B C 9ER3032 B C 9ER3033 B C 9ER3034 A D 8DR3035 B C 9ER3036 B C 9ER3037 B C 9DR3038 B C 9DR3039 A D 8DR3040 B C 9DR3041 B C 9DR3042 A D 8DR3044 B C 11ER3046 B C 9CR3047 B C 10DR3048 B C 10DR3049 B C 10DR3050 B C 11DR3051 B C 11DR3052 B C 11DR3053 B C 11DR3054 B C 11DR3055 B C 11DR3056 B C 11DR3057 B C 11DR3058 B C 11DR3059 B C 12DR3060 B C 12DR3061 B C 12DR3062 B C 12DR3066 B C 12DR3069 B C 13ER3071 B C 13ER3072 B C 15DR3073 B C 15DR3074 A D 16DR3075 B C 15DR3076 B C 15DR3077 B C 15DR3078 B C 14ER3079 B C 14ER3080 B C 14ER3081 B C 14ER3083 B C 14ER3085 B C 14FR3086 B C 14FR3087 B C 14FR3088 A D 15FR3089 B C 15FR3090 A D 14HR3093 A D 15FR3094 B C 14GR3095 B C 14GR3104 B C 13GR3105 B C 12HR3106 A D 13HR3201 B C 6MR3202 B C 6MR3203 B C 6MR3204 B C 6MR3205 A D 12HR3206 B C 8FR3207 B C 18IR3208 A D 17FR3209 A D 16GR3210 B C 8HR3211 B C 8GR3212 B C 6ER3213 B C 8ER3214 B C 8FR3215 B C 8FR3216 B C 8FR3217 B C 8DR3218 A D 4GR3219 B C 8ER3220 B C 7ER3221 A D 7PR3222 B C 8FR3223 B C 16DR3224 B C 16DR3225 B C 18CR3226 B C 15CR3227 B C 15CR3229 B C 13DR3230 B C 14DR3231 B C 14DR3232 B C 10GR3234 A D 8ER3235 B C 10DR3236 B C 11DR3237 B C 10HR3240 B C 10HR3242 B C 10FR3244 B C 5BR3245 B C 5BR3246 B C 7MR3251 B C 16D
R4001 A D 13HR4003 B C 11GR4004 B C 11GR4005 B C 11GR4006 B C 11GR4007 A D 10HR4008 B C 9FR4009 B C 13FR4010 B C 13FR4011 B C 13GR4012 B C 13GR4013 B C 12HR4014 B C 13GR4015 B C 14HR4016 B C 13GR4017 B C 13GR4018 B C 13HR4019 B C 12HR4020 A D 9HR4021 B C 12GR5101 A D 4MR5102 A D 4MR5103 A D 3MR5104 A D 1LR5106 A D 2LR5107 A D 3KR5108 B C 3LR5109 A D 3MR5110 B C 3LR5111 B C 3KR5112 B C 3KR5301 B C 4HR5302 B C 4GR5303 B C 4GR5304 B C 3HR5305 B C 2ER5306 B C 1FR5307 B C 2HR5308 B C 1FR5309 B C 2ER5310 B C 2FR5311 B C 2FR5312 A D 4GR5313 B C 3GR5314 B C 4GR5315 B C 3GR5316 B C 3GR5317 B C 3HR5319 B C 3DR5320 B C 4FR5321 A D 4ER5322 B C 3FR5323 B C 4FR5324 B C 3GR5325 B C 4GR5330 B C 1HR5331 A D 1DR5333 A D 2FR5334 A D 3FR6020 B C 21NR6021 B C 21MR6023 B C 21MR6030 B C 22JR6031 B C 22JR6032 B C 22JR6033 B C 22IR6050 A D 21NR6051 B C 21PR6052 B C 21OR6701 B C 21GR6702 B C 21GR6703 B C 21GR6704 B C 21FR6705 B C 21GR6706 B C 21GR6707 B C 22FR6708 A D 20GR6709 A D 20GR6710 B C 20FR6711 B C 19ER6712 B C 20ER6713 B C 20ER6714 B C 20DR6715 B C 19DR6716 B C 20DR6719 B C 20GR6720 B C 20DR6721 B C 21DR7001 B C 11BR7002 B C 13BR7009 B C 2BR7010 B C 2CR7011 B C 6BR7012 B C 5BR7013 B C 6BR7014 B C 6BR7015 B C 9AR7020 B C 15BR7021 B C 16BR7022 B C 15AR7023 B C 6BR7024 B C 5BR7025 B C 5BR7030 B C 15BR7031 B C 7AR7032 B C 7BR7033 B C 5BR7034 B C 1CR7035 B C 1CR7036 B C 1CR7037 B C 1CR7046 B C 14BR7101 B C 20JR7102 B C 20JR7103 B C 11PR7105 B C 13PR7106 B C 13PR7107 B C 14PR7108 A D 10PR7110 B C 14PR7111 B C 13PR7112 B C 18NR7113 B C 15PR7114 B C 17PR7115 B C 17PR7116 B C 18PR7117 A D 19PR7119 B C 18PR7120 B C 18PR7121 B C 21PR7122 B C 21PR7123 B C 20PR7124 B C 20PR7126 B C 20OR7127 B C 19OR7128 B C 19O
R7130 B C 20PR7131 B C 19JR7132 A D 20JR7133 A D 20JR7134 B C 20KR7135 B C 19KR7136 B C 19KR7137 B C 20KR7138 A D 20KR7139 A D 20NR7140 B C 20MR7141 B C 20MR7142 B C 19MR7143 B C 20MR7144 B C 17NR7145 B C 21MR7146 B C 20NR7147 B C 20OR7148 B C 20NR7149 B C 19MR7150 B C 19MR7160 B C 18BR7161 B C 19AR7162 B C 19BR7163 B C 21BR7166 B C 18OR7167 B C 20CR7202 A D 22HR7203 B C 21HR7204 A D 20HR7205 B C 21PR7206 B C 21PS3001 A D 18C
SWITCHS7001 A D 22BS7002 A D 18BS7004 A D 7BS7006 A D 6BS7008 A D 5BS7010 A D 4BS7011 A D 4BS7012 A D 3BS7013 A D 2BS7014 A D 2BS7015 A D 1BS7016 A D 17BS7017 A D 16BS7018 A D 9BS7019 A D 8B
TEST POINTTP106 A D 6PTP111 A D 5PTP2253 A D 6PTP4001 A D 6PTP7001 A D 3A
OTHERCP4001 A D 5NF5001 A D 2PFC5001 A D 2PFC5002 A D 3PFW7006 A D 4CCP5302 A D 6LLF5001 A D 4PLF5002 A D 3NPC0292 A D 2GPC0299 A D 3IPC3001 A D 16FPC3002 A D 8GPC5101 A D 4KX1 A D 11LX2 A D 11KX3001 A D 12DX3002 A D 13DX6701 A D 21G