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HPX Indirect/Direct Installation Instructions 1 of 8 © 2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/20 Overview All power connections should be installed according to local/national codes by a Certified Electrician. This installation requires proper support as each luminaire is being installed. DO NOT attempt to join luminaires together on the floor. Damage may result when lifted. NOTES HELPFUL VIDEOS 0-10V Dimming Simple Plug-Together Wiring Step 1 Mounting & Suspension Page 2 Step 2 Identification & Preparation Page 3 Step 3 Opening Luminaires Page 4 Step 6 Securing Luminaire Joints Page 7 Step 5 Joining Luminaires Page 6 Step 7 Closing Luminaires Page 8 Step 4 Mounting Starter to Structure Page 5 Robust Joint Finelite, Inc. 30500 Whipple Road Union City, CA 94587-1530 (510) 441-1100 Fax: (510) 441-1510 www.finelite.com This is a hypothetical build to show the capabilities of this luminaire family and mount type. Your build may vary. Protected by one or more US Patents: 8915613; 9681516, B2; D702,390
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HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

Sep 20, 2020

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Page 1: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions

1 of 8

© 2020 FINELITE, INC. ALL RIGHTS RESERVED. Form

- 98575. EFFECTIVE DATE: 01/29/20

Overview

• All power connections should be installed according to local/national codes by a Certified Electrician.

• This installation requires proper support as each luminaire is being installed.

• DO NOT attempt to join luminaires together on the floor. Damage may result when lifted.

NOTES

HELPFUL VIDEOS

0-10V Dimming

SimplePlug-Together

Wiring

Step 1Mounting & SuspensionPage 2

Step 2Identification & PreparationPage 3

Step 3Opening LuminairesPage 4

Step 6Securing Luminaire JointsPage 7

Step 5Joining LuminairesPage 6

Step 7Closing LuminairesPage 8

Step 4Mounting Starter to StructurePage 5

Robust Joint

Finelite, Inc. • 30500 Whipple Road • Union City, CA 94587-1530 • (510) 441-1100 • Fax: (510) 441-1510 • www.finelite.comThis is a hypothetical build to show the capabilities of this luminaire family and mount type. Your build may vary.Prot

ecte

d by

one

or m

ore

US P

aten

ts: 8

9156

13; 9

6815

16, B

2; D

702,

390

Page 2: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/202 of 8

Step 1 - Mounting & Suspension

Mounting Options

Option 1T-Bar Mounting - GridBox™ and Caddy Clips

• Install GridBox™ and electrical conduit at feed locations.• Install caddy clips at mounting point locations.• All caddy clips are to be secured to structure, per local building codes.

Option 2Drywall (C4) or other hard surfaces* - J-Box and Anchor Bolts

• Install J-Box and electrical conduit at feed locations.• Install anchor bolts at mounting point locations.• All anchor bolts are to be secured to structure, per local building codes.

* Other hard surfaces include: wood, sheet metal panels, steel beams, concrete or masonry. Use hardware appropriate for each surface material type.

Suspension Locations

X = Suspension Dimensions

Refer to Record Drawings and building plans to determine exact mounting, suspension points, and power feed locations.

GridBox™(provided)

ID: 1 ID: 2 ID: 3

Joiner EnderStarter

J-Box(by others)

X1 X2 X3

Endcap

GridBox™(provided)

1/4"-20 Anchor Bolt(by others)

J-Box(by others)

Caddy Clip(provided)

Mounting Option 1 Mounting Option 2

Caddy Clip (provided)

or or oror

1/4"-20 Anchor Bolt (by others)

Page 3: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/203 of 8

ABC Corporation - A12345

HPX - ID - V - V - 835 - WSO - F

HPX - ID - VID: 1

STARTER

Factory Order NumberJob Name

Unique LuminaireID Number

Full Catalog Order ID

Luminaire Section Type

Luminaire Type and/or Run Length

Step 2 - Identification & Preparation

Slip Ring w/ Set ScrewPart# 94015Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

Kitted Hardware• Finelite has provided

items listed here, with their Finelite part numbers. These items can be found in separate boxes shipped with the luminaire.

• Account for all parts and set aside until they are needed.

• All other hardware needed for this installation will be by others.

Safety CrimpPart# 94514Closing Luminairesp. 8, Step 6 Safety Bar

Part# 93500Closing Luminairesp. 8, Step 6

Caddy ClipC1 Ceiling - Part# 94001C2 Ceiling - Part# 94020C3 Ceiling - Part# 94029Mounting & Suspensionp. 2, Step 1

2" Drywall Support CanopyPart# 94017Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

5" Canopy

5" Dual Feed Canopy

Part# 94085

Part# 94145 Mounting Starter to Structure p. 5, Step 4 Joining Luminaires p. 6, Step 5

GridBox™

Dual GridBox™

Part# 89159

Part# 89199 Mounting & Suspension p. 2, Step 1

3-1/2" Canopy

3-1/2" Dual Feed Canopy

Part# 89191

Part# 89192Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

3-1/2" T-Bar Support CanopyPart# 89193Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

Mounting Option 2Mounting Option 1

Cable Bushing

Aircraft Cable

Part# 94014

50" - Part# 94515-12 (Std.)100" - Part# 94515-14150" - Part# 94515-18Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

CAUTION

Arrange luminaires in order according to ID# at their install locations.

• Identify all luminaires by their ID label that can be found on the box, the diffuser, and inside the luminaire.

• NOTE: Exact location of labels in these areas may vary.• Remove all luminaires from their box.• Refer to Record Drawings that can be found in the hardware kit.

Backplate

Uplight Diffuser

C. Remove Uplight Diffuser A. Identify Luminaires

ID Labels

• Carefully remove all uplight diffusers, keeping them inside their protective bag.• Set aside all uplight diffusers to prevent from getting dirty or damaged.• Ensure uplight diffusers can be identified back to their corresponding luminaire.

B. Remove Downlight Diffusers

• Carefully remove all downlight diffusers, keeping them inside their protective bags.• Set aside all downlight diffusers to prevent from getting dirty or damaged.• Ensure downlight diffusers can be identified back to their corresponding luminaire.

ID Labels

Downlight Diffuser

Protective BagProtective Bag

Backplate

#8-18 x 1/4" ScrewPart# 69026Opening Luminairesp. 4, Step 3Closing Luminairesp. 8, Step 7

Yoke Bracket

Washer

#10-32 x 5/8" Screw

Part# 30007

Part# 94111

Part# 94144Securing Luminaire Jointsp. 7, Step 6

GripperPart# 68129Mounting Starter to Structurep. 5, Step 4Joining Luminairesp. 6, Step 5

Page 4: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/204 of 8

Top-Down View

#8-18 x 1/4" Screw (provided)

Step 3 - Opening Luminaires

Remove Downlight Backplates

• NOTE: Remove backplates at joints only.• Remove #8-18 x 1/4" screws to release backplates at joints.

• Disconnect LED harnesses.• Rotate backplates to remove from luminaire.

• Set aside backplates to prevent from getting dirty or damaged.• Ensure backplates can be clearly identified back to their corresponding luminaire.

#8-18 x 1/4" Screws(provided)

Backplate Backplate

LED Harness

Page 5: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/205 of 8

Bottom-Up View Bottom-Up View

Step 4 - Mounting Starter to Structure

Gripper(provided)

3-1/2" Canopy(provided)

5" Canopy(provided)

2" Drywall Support Canopy(provided)

Slip Ring w/ Set Screw(provided)

2" T-Bar Support Canopy(provided)

Mounting Option 1 (shown) Mounting Option 2

Bushing/Cable Assembly(provided)

• Slide canopy appropriate for electrical type onto mounting bolt (anchor bolt or caddy clip bolt).• (Option 2) Thread the slip ring onto anchor bolts and secure with set screw at both mounting locations.• Thread the bushing/cable assembly onto mounting bolts.• Attach grippers onto threaded studs found on end plates of starter luminaire.• While properly supporting luminaire, maneuver luminaire to ceiling.• Level luminaire to desired height by depressing top of gripper to adjust cable length. • Depress the top of the gripper to feed the aircraft cable through and lead into the feed hole.

A. Mount Starter to Structure

WIRING LEGEND

Black Hot Line Voltage

White Neutral Line Voltage

Green Ground

Grey Dimming 0-10V DC

Purple Dimming 0-10V DC

• (Option 1) Feed power cord through 3-1/2" canopy and connect wires inside GridBox™.• (Option 2) Feed power cord through 5" canopy and connect wires inside J-Box.• CRITICAL: If installing an independent luminaire, perform all leveling. PROCEED TO STEP 7.

B. Make Electrical Connections

0-10V Dimming

Option 1GridBox™

Option 2J-Box Slip Ring

Feed Canopy (provided)

Bushing/Cable Assembly (provided)

Support Canopy (provided)

Mounting Bolt (see options, p.2)

LevelLuminaires

Aircraft Cable

End Plate(attached)

Gripper (provided)

Threaded Stud(attached)

Depress to release

locking mechanism

Option 1GridBox™

Option 2J-Box

3-1/2" Canopy(provided)

5" Canopy(provided)

Depress to release

locking mechanism

Page 6: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/206 of 8

CAUTION

DO NOT attempt to join luminaires together on the floor. Damage may result when lifted. Follow these instructions. CAUTION

Once luminaires are aligned together, joiner luminaire is not yet secure. Ensure it does not slide off as it rests on the starter luminaire.

Bottom-Up View Bottom-Up View

Starter

Joiner/Ender

Gripper (provided)

Mounting Bolt(see options, p.2)

Support Canopy(provided)

Bushing/Cable Assembly (provided)

Joiner/Ender

StarterAligner Sleeve

B. Join Luminaires

Step 5 - Joining Luminaires

• For the joiner/ender luminaire, slide canopy appropriate for electrical type onto mounting bolt (anchor bolt or caddy clip bolt).• Thread the bushing/cable assembly onto mounting bolt.• Attach grippers onto threaded studs found on end plates of joiner/ender.• While properly supporting luminaire, maneuver luminaire to ceiling.• Depress the top of the gripper to feed the aircraft cable through and lead into the feed hole.

A. Mount Joiner/Ender to Structure

• Align joiner with aligner sleeves on starter and slide together. Be careful not to damage any wiring.• If necessary, lift both luminaires, then slide together.

Gripper(provided)

3-1/2" Canopy(provided)

5" Canopy(provided)

2" Drywall Support Canopy(provided)

Slip Ring w/ Set Screw(provided)

2" T-Bar Support Canopy(provided)

Mounting Option 1 (shown) Mounting Option 2

Bushing/Cable Assembly(provided)

Robust Joint

Page 7: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/207 of 8

B. Make Electrical Connections

• Connect plug-together wiring.

SimplePlug-Together

Wiring

Bottom-Up ViewBottom-Up View

Joiner/Ender

Starter

Aligner Sleeve

Yoke Bracket(provided)

Yoke Screw (provided)

Washer (provided)

A. Secure Joint with Yoke BracketsIN ALIGNMENT

Cross Section View

CORRECTLY INSTALLED

Joiner/Ender Aligner Sleeve

Luminaire JointLevel

Luminaires

Depress to release

locking mechanism

Joiner/Ender Aligner Sleeve

Luminaire Joint

• Before installing yoke brackets, ensure the joining ends of luminaires meet flush and square.• CRITICAL: Ensure yoke brackets properly engage with aligner sleeves.• Secure joint by threading (but not yet tightening) yoke screws through yoke brackets and washers and into the aligner sleeves.• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.• NOTE: Ensure luminaires are level and meet flush and square before fully tightening yoke screws.• Tighten yoke screws¹ until joint seam of luminaires is closed.

¹ Screwdriver with 6" bit required.

Yoke Bracket w/ Screw and Washer#10-32 x 5/8" (provided)

Step 6 - Securing Luminaire Joints

Joiner/Ender

Starter

Plug-Together Wiring

Page 8: HP Indirect/Direct Installation Instructions · • Account for all parts p. 7, Step 6 and set aside until they are needed. • All other hardware needed for this installation will

HPX Indirect/Direct Installation Instructions©

2020 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98575. EFFECTIVE DATE: 01/29/208 of 8

• If backplate is not already open at suspension point, then remove backplate first. SEE STEP 3.• Run excess cable through feed hole.• Loop cable through safety crimp and safety bar, then back through safety crimp.• Crimp, then cut excess cable.• Tuck safety loop inside luminaire.

Bottom-Up View Bottom-Up View

ID: 1

ID: 2

ID: 3

ID: 3

ID: 2

ID: 1

A. Crimp Cables B. Final Step - Replace Backplates & Diffusers

Step 7 - Closing Luminaires

• NOTE: If your installation includes a battery backup, please see addendum (98333) that should be included with your kitting package.• Reconnect LED harnesses.• Reinstall backplates by inserting into luminaire body and replacing the #8-18 x 1/4" screws.• Remove diffusers from protective plastic bags.• CAUTION: Wear gloves to keep diffuser surface clean.• CRITICAL: Be sure to install correct diffuser to its corresponding luminaire ID.• Install diffuser into luminaire body, ensuring it snaps into place.• Turn power on to luminaires.

Safety Crimp(provided)

Safety Bar(provided)

Safety Crimp(provided)

Safety Bar (provided)