How to select and develop Yaskawa Servo System BOM’s Welcome. Conference will begin shortly. Sigma II Part One TRM001-01-Sigma2BOM-WEB version 1.00.

How to select and develop Yaskawa Servo System BOM’s

Welcome. Conference will begin shortly.

Sigma II

Part One

TRM001-01-Sigma2BOM-WEB

version 1.00

What

Who

How

How to select Yaskawa Servo System BOM’s

Channel members

1) Review Sigma II System – How to select motor / amp combination

2) Complete BOM including cables and peripheral devices

3) Generate Quotes

Overview of the product line using the Product Catalog Supplements and the PL1005.7 price list.

Measurement Text

You will E-mail training answers to the quiz!

Including selection of these items for the DDM & Sigma Trac.

Application Module & Motion Controller selection is a separate presentation – Part Two

Order Print copy

G-MI#99001E [email protected]

Step 1 overview - Size Servo Cont.

Order Product CD

YEA –CD-MTN-1 [email protected]

Download from the webYaskawa.com

SGMAH-A3 SGDH-A3 30 W

SYSTEM POWER

MOTOR AMP

SGMAH-A5 SGDH-A5 50 W

SGMAH-01SGMPH-01

100 WSGDH-01

SGMAH-02SGMPH-02

200 WSGDH-02

SGMAH-04SGMPH-04

400 WSGDH-04

SGMAH-08SGMPH-08

SGDH-08 750 W

SGMPH-15 SGDH-15 1500 W

Small Capacity

30W-1500W

3000/5000 rpm

100VAC input up to 400W output (using SGDH-

04FE)

SGMAH (IP55)

SGMPH (IP67)

Step 1- Size Servo -Quick Product Review

Medium Capacity450W-15kW

200/400VAC IP67

SGMGH 1500/3000 rpm

SGMSH 3000/5000 rpm

SGMUH (400VAC) only

6000 rpm

SGMGH-05 SGDH-05 450 W

MOTOR AMP SYSTEM POWER

SGMGH-09 850 WSGMSH-10SGMUH-10

1 kWSGDH-10

SGMGH-13 1.3 kWSGMSH-15 1.5 kW

SGDH-15

SGMGH-20SGMSH-20

SGDH-20 2 kW

SGMGH-30SGMSH-30SGMUH-30

SGDH-30 3 kW

SGMGH-44 4.4 kWSGMSH-40 4 kWSGMSH-50 5 kW

SGDH-50

SGMGH-55 SGDH-60 5.5 kW

SGMGH-75 SGDH-75 7.5 kW

SGMGH-1A SGDH-1A 11 kW

SGMGH-1E SGDH-1E 15 kW


Large Capacity22kW-55kW

2000 rpm max

400VAC only

SGMBH 1500/2000 rpm

SGMBH-2B SGDH-2B 22kW

MOTOR AMP SYSTEM POWER

SGMBH-3Z SGDH-3Z 30kW

SGMBH-3G SGDH-3G 37kW

SGMBH-4E SGDH-4E 45kW

SGMBH-5E SGDH-5E 55kW

Every motor has one matched amplifier to achieve published

performance specs.


What about MISMATCHED motor and drive combinations within the same

voltage class?


Possible to over or under size motor or amp – “1 up or down rule” without

qualification………

“2 up or down” possible in some cases with qualification………

Direct Drive Motor – DDM

SGMCS

Up to 3kW with 200 Nm of rated torque

150 / 200 rated rpm - 500 rpm max

100/200VAC only – SGDH only (no Legend amplifier!)


“Rotary table” motor- cuts across many industries (replacing mechanical indexers, e.g, CAMCO)

Sigma Trac – Integrated Linear Motor Solution – NOW with 400V option

STF090120…

Up to 400 N of continuous force output – 5m/s up to 5g

Loads up to 500 lbs – travel lengths up to 2.1 meters

System repeatability of +/- 1 micron

MULTI-AXIS SOLUTIONS ARE POSSIBLE


Linear Motor Solution Components

Iron Core & Coreless

Over 2000 N of continuous force output from a single coil

Newall and SIKO feedback brands have been tested with sucess ……………

3rd Party amplifiers can drive Yaskawa Linear motors


Gearmotors

Available

Using Alpha LP gear heads


Other Alpha products can be incorporated with a customer design review process – contact Product Engineering.

2-3 week lead time if it is standard product

SGMPH and SGMGH motors only

Let’s examine the general layout of the Sigma II catalog with some screen shots.

Step 2 Complete BOM - Catalog Tour

Each motor has its own self contained “section” from which you can select every component you will need for a motor + amp system (no controller).

Detailed amplifier specs. (including drawings) are in their own “SGDH” section at the back of the catalog.

Published performance specs. are based on the matched amp.

Motor dimensions are readily available in each of these sections.


Very first

page of catalog


Page 4


Page 3


Top of Page 7

Step 2 Complete BOM – Catalog Tour

ITEMS NOT SUPPLIED

BY YASKAWA

ITEMS SUPPLIED

BY YASKAWA

X

X

X

X

XPage 6


Page 9

Bottom of page 7


Page 9


Top half of page 10


Bottom half of page 10

0.63 / 0.0166 = 38:1


Page 11


Top half of Page 12


Bottom half of Page 12


Page 21


Page 22

Power – different cables for different size motors (except SGMAH)

Required Cables (every system needs three cables)

Encoder – same cable for entire motor type

I/O – three basicoptions

Step 2 – Complete BOM – Required Cables

Always have the option to build your own….

….and if you want custom lengths or cables longer than 20 meters

Yaskawa sells cable assemblies in pre-configured METER lengths

….build your own is the only way to go.


Power & Encoder3, 5, 10, 15, 20 meters

I/O0.5, 01, 02, 03 meters

Yaskawa sells connector kits for all power and encoder connections to help facilitate custom cabling.


Let’s look at some more screen shots from the Product Catalog Supplement to detail cable selection

Begin with page 23

Page 23

Power Cable

for SGMAH

Step 2 – Complete BOM – SGMAH cables

Page 23

Encoder Cable

Assembly for

SMGAH

Step 2 – Complete BOM – SGMAH cables

Page 23

Raw EncoderCable

Applies to all

Sigma II up to 15kW

Step 2 – Complete BOM – SGMAH Cables


Page 23

I/O Cable

Options

Applies to all

Sigma II

JUSP-WA50P-D50 ONLY $175 LIST

-01

-02

-03

Step 2 – Complete BOM – SGMAH Connector Kits

Top of

Page 26

Connector Kit for all

Connections!

Step 2 – Complete BOM – SGMAH Connector Kits

Bottom of Page

26

1CN, 2CN, 3CN, 5CN Amplifier connector

common to all Sigma II

These are all solder type connections

Peripheral Devices (except for Regen. and DC reactors) are the same for entire Sigma II family - 30W to 55kW

Digital Operator

YS-12 Cable Required to run Sigma Win Plus

Analog Monitor Cable

Not required with Sigma II – used outside the panel

Monitor speed or torque on external oscilloscope

Absolute Encoder Battery Optional for systems with absolute encoder

Step 2 – Complete BOM – Peripheral Devices

Sigma Win Plus

JZSP-WP001


Top of Page

25


Reduce input power’s harmonic distortion up to 45%Improve power factor (eliminating nuisance tripping of the DC bus fuse + increase the life of the DC bus capacitors).

DC reactors are NOT usually required. What do they do?

Bottom of Page 25

Step 2 – Complete BOM – Motor Specifics

We have just looked at SGMAH motor section and the components common to all motor

series.

Now we will examine the specifics relative to the remaining motor series.

Page 39

SGMPH

Step 2 – Complete BOM – SGMPH Motor Specifics

Step 2 – Complete BOM – SGMPH Motor Specifics

Page 41

Step 2 – Complete BOM –SGMPH Motor Specifics

Same for all of

Sigma II

Page 42

Step 2 – Complete BOM – SGMPH System Specifics

Page 54

Step 2 – Complete BOM – SGMGH Motor Specifics


Page 62


Page 63

Also used with SGMSH/UH


Page 64

Step 2 – Complete BOM – SGMGH System Specifics

Page 80

Regen units are required for all amps 6.0 and above

Step 2 – Complete BOM – CE cables & Connectors

Page 81

Step 2 – Complete BOM – CE cables & Connectors

Page 68

Page 81

Step 2 – Complete BOM – 400V SGMGH/SH/UH

Performance specs AND Price are independent of voltage rating (when

comparing 200V vs 400V SGMGH/SGMSH)

400V CABLES are a smaller gauge wire and offer a small cost savings. Peripheral devices

like MCCB and contactors will enjoy similar cost savings. 400V of course also offers

lower operating costs.

REGEN and DC reactors do not stay the same when quoting a 200V vs. 400V system!

400V systems inherently require HALF the current of a 200V system…….and as a result

Step 2 – Complete BOM – 400V SGMGH

Page 133

Every 400V brake motor

needs a dedicated cable

for the brake

Step 2 – Complete BOM – 400V SGMGH

Page 136

Step 2 – Complete BOM – SGMBH LARGE CAP.

Page 158

Step 2 – Complete BOM – SGMBH LARGE CAP.

Page 160

Step 2 – Complete BOM – AMPLIFIER DETAILS

Page 96

Step 2 – Complete BOM – REGEN DETAILS

Page 110Page 109Page 107

Step 2 – Complete BOM – REGEN DETAILS

Page 108

Step 2 – Complete BOM – DDM (SGMCS)

Step 2 – Complete BOM – DDM (SGMCS)

Step 2 – Complete BOM – Sigma Trac

Travel

Amplifier Option

Covers

Home sensor

Limit Switches

Step 2 – Complete BOM – Sigma Trac

Sigma Trac uses the same cables as the SGMAH rotary motor: JZSP-CMM00-XX(A) & JZSP-CMP00-XX(A)

Step 3 – Generate Quotes

OYC (order Yaskawa.com) from the partner log in conjunction with the PL100-5.7 price list are the

two tools you need to create quotes.

Cut and Paste from the price list to make your quote

Step 3 – Generate Quotes – Using PL100-5.7









Yaskawa offers online ordering capabilities !!!

order.yaskawa.com

Password and log on required. Contact Michelle Bartelson if you don’t have one @ [email protected] or x2214

mailto:[email protected]






Click Order Management once logged in.

6 different selections are possible on OYC

Select product category

Here is an example of the order entry screen

Helpful tools under important notices tab

Direct link on top right corner to channel the website from OYC

• Literature request forms.• Motion contact information.• FAQ’s available for application questions.• Link to training department.• All CAD drawing’s and catalog downloads.• Cable drawings.• Policies and procedures.• Links back to order.yaskawa.com.

How to select and develop Yaskawa Servo System BOM’s Welcome. Conference will begin shortly. Sigma II Part One TRM001-01-Sigma2BOM-WEB version 1.00.

Documents

size motor

rpm step

overview size servo

review sigma

product line

product engineering

qualification slide

camco slide